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2 Mounting

26

V1.00/EN/00709725 [Thyristor power controller TYA S202]

2.2.2 Type 709066/X-0X-032-0X-XXX-XX

Summary of Contents for TYA S202

Page 1: ...stor power controller in a three phase economy circuit Operating Manual 70906600T90Z001K000 V1 00 EN 00709725 709066 X 01 150 709066 X 01 200 709066 X 01 020 709066 X 01 50 709066 X 01 100 709066 X 01...

Page 2: ...4PGU TUBSU 4PGU TUBSU UZQF 4PGU TUBSU EVSBUJPO VSSFOU MJNJUJOH VSSFOU MJNJUJOH WBMVF 3FTJTUBODF MJNJUJOH 3FTJTUBODF MJNJU WBMVF VBM FOFSHZ NBOBHFNFOU VSSFOU FBTVSJOH SBOHF VSSFOU SBOHF 4UBSU VSSFOU S...

Page 3: ...1 1 Environmental influences 18 2 1 2 Filtering and interference suppression 19 2 1 3 Admissible load current depending on the ambient temperature and the site altitude 19 2 1 4 Wall mounting with scr...

Page 4: ...ta connection or transformer loads resistive induktive 41 4 Operation 43 4 1 Display after switching on the device 43 4 1 1 Display and control elements 44 4 1 2 Appearance of measured values 44 4 1 3...

Page 5: ...ration 59 Setpoint specification 59 Input in the event of an error 59 Value in the event of an error 59 Base load 59 5 1 5 Monitoring 60 Limit value monitoring 60 Min limit value alarm 60 Max limit va...

Page 6: ...on via potentiometer 72 6 4 Dual energy management 72 6 5 start 74 6 6 Monitoring of the mains voltage drop 75 6 7 Firing pulse inhibit 75 6 8 Thyristor control logic switch 76 7 Setup program 77 7 1...

Page 7: ...al data 93 10 1 Voltage supply fan specifications at 250 A load current 93 10 2 Galvanic isolation 93 10 3 Analog inputs master only 93 10 3 1 Display and measuring accuracy 94 10 4 Binary output faul...

Page 8: ...8 V1 00 EN 00709725 Thyristor power controller TYA S202 contents...

Page 9: ...ax 43 1 6106140 Email info jumo at Switzerland Phone 41 1 928 24 44 Fax 41 1 928 24 48 Email info jumo ch A The power controller produces the power that is needed at the analog input or in manual mode...

Page 10: ...we cannot accept any liability for damage caused by ESD ESD Electrostatic Discharge V This symbol is used when personal injury may occur if the instruc tions are disregarded or not followed correctly...

Page 11: ...The identification marking in the text is arranged as continuous su perscript numbers h Plug in the connector This symbol marks the description of a required action The individual steps are marked by...

Page 12: ...250 AC 250 A 5 Partial load failure monitoring 00 None 01 Partial load failure monitoring 6 Mains voltagea 400 AC 400 V 20 to 15 48 to 63 Hz 460 AC 460 V 20 to 15 48 to 63 Hz 500 AC 500 V 20 to 15 48...

Page 13: ...herung austauschen Installation kit for DIN rail 50 A TYA S202 00600097 Item Part no Item Load current Inom IN Part no Super fast semiconductor fuse 40 A IN 20 A 00513108 Super fast semiconductor fuse...

Page 14: ...er than 32 A can only be mounted on the wall Operating modes The power controller works in burst firing operation In burst firing operation the first half wave can be optimally cut with an adjustable...

Page 15: ...A only for industrial use Industrial requirement Mechanical tests Vibration test 3M2 Toppling test class 2M1 DIN EN 60068 2 6 DIN EN 60721 3 3 DIN EN 60068 2 31 DIN EN 60721 3 2 Labels identification...

Page 16: ...1 Introduction 16 V1 00 EN 00709725 Thyristor power controller TYA S202 Conformity Standard RoHS 2002 95 EC...

Page 17: ...nals U1 U2 N L2 V and L1 must have an electric strength of AC 500 V k For UL application it must be ensured that the fuse for the supply protec tion of the control electronics is between 2 A and a max...

Page 18: ...al strips for control connections inputs and outputs have been laid out for safe isolation from the mains voltage SELV To prevent the safe isola tion from being impaired ensure that all connected curr...

Page 19: ...such as thyristor power controllers do not have any pur pose by themselves They only serve as a component function within a plant Where applicable the power controllers s entire load circuit must also...

Page 20: ...t temperatures above 45 C the maximum load cur rent must be reduced as shown in the image as the thyristor module could otherwise be destroyed The master or slave device temperature shown on the displ...

Page 21: ...wer controllers with a load current between 20 and 50 A are affixed to a fire proof control cabinet wall with 4 screws The left hand hole is more easily ac cessible in the upper section Power controll...

Page 22: ...2 Mounting 22 V1 00 EN 00709725 Thyristor power controller TYA S202 TYA S202 100A TYA 6202 150 200A...

Page 23: ...V1 00 EN 00709725 Thyristor power controller TYA S202 23 2 Mounting TYA S202 250A...

Page 24: ...dible click During operation the power controller heats up to a maximum of 110 C depending on the load Ensure that the lamellae of the heat sink are vertically aligned to allow the heat to be dissipat...

Page 25: ...V1 00 EN 00709725 Thyristor power controller TYA S202 25 2 Mounting 2 2 Dimensions 2 2 1 Type 709066 X 0X 020 0X XXX XX...

Page 26: ...2 Mounting 26 V1 00 EN 00709725 Thyristor power controller TYA S202 2 2 2 Type 709066 X 0X 032 0X XXX XX...

Page 27: ...V1 00 EN 00709725 Thyristor power controller TYA S202 27 2 Mounting 2 2 3 Type 709066 X 0X 050 0X XXX XX...

Page 28: ...2 Mounting 28 V1 00 EN 00709725 Thyristor power controller TYA S202 2 2 4 Type 709066 X 0X 100 0X XXX XX...

Page 29: ...V1 00 EN 00709725 Thyristor power controller TYA S202 29 2 Mounting 2 2 5 Type 709066 X 0X 150 0X XXX XX Type 709066 X 0X 200 0X XXX XX...

Page 30: ...ontroller TYA S202 2 2 6 Type 709066 X 0X 250 0X XXX XX 2 2 7 Clearances all types h Allow a clearance of 10 cm from the floor h Allow a clearance of 15 cm from the ceiling h When fitted next to each...

Page 31: ...via pluggable screw termi nals The electrical connection must only be carried out by qualified per sonnel Dangerous voltages will cause an electric shock in the event of contact with live parts h Dis...

Page 32: ...X2_2 Slotted screws blade width 2 mm 0 2 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 2 5 mm2 0 5 Nm U2 N L2 V L1 U1 Slotted screws blade width 5 mm 0 5 6 mm2 0 6 Nm For applications accordi...

Page 33: ...mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 to 2 5 mm2 0 5 Nm U2 U1 M6 recessed head screws 6 to 25 mm2 5 Nm For applications according to UL only 60 C or 60 C 75 C copper conductors may be us...

Page 34: ...3 Electrical connection 34 V1 00 EN 00709725 Thyristor power controller TYA S202 2 X2_ X2_1 X8 X3 U1 U2 N L2 V L1 PE keine Funktion keine Funktion...

Page 35: ...2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 to 2 5 mm2 0 5 Nm U2 U1 M6 hex headed screws width across flats 10 mm 16 to 50 mm2 5 Nm For applications according to UL only 75 C copper co...

Page 36: ...3 Electrical connection 36 V1 00 EN 00709725 Thyristor power controller TYA S202 2 X2_ X2_1 X8 X3 U1 U2 N L2 V L1 PE keine Funktion keine Funktion...

Page 37: ...m X3 Slotted screws blade width 3 mm 0 2 to 2 5 mm2 0 5 Nm U2 U1 M8 hex headed screws width across flats 13 mm 95 to 150 mm2 12 Nm For applications according to UL only 75 C copper conductors may be u...

Page 38: ...2 5 mm2 0 5 Nm U2 U1 M8 hex headed screws width across flats 13 mm 95 to 150 mm2 12 Nm For applications according to UL only 75 C copper conductors may be used N L2 V L1 Slotted screws blade width 3 m...

Page 39: ...on for Screw terminals Connection Voltage supply for control electronics corresponds to the mains voltage of the ordered device type L1 N L2 V Load connection in the power section and protective condu...

Page 40: ...7 Connection for screw terminal X3 Connection Relay 13 N O contact or collector 14 N C contact 15 pole or emitter S P 13 14 15 RelaY OUTPUT Terminal Connection for RJ 45 socket X8 The 1 1 patch cable...

Page 41: ...a connection or transformer loads resistive induktive Prerequisite To facilitate master slave operation the devices must have the same order code and the same device software version The two devices a...

Page 42: ...JTUPS QPXFS VOJU 5IZ 1 UPUBM DPOUSPMMFE QPXFS UPU DVSSFOU JO QIBTF DPOEVDUPS DVSSFOU JO UIZSJTUPS QPXFS VOJU 5IZ 4FUQPJOU JOQVU 6 6 7 6 6 7 4 3FMBZ 1 N QBUDI DBCMF 5 3 5IZ 1 6 6 4 UUFOUJPO BLF TVSF UI...

Page 43: ...out If everything is wired correctly the power controller shows a national lan guage selection on the display Select the national language and confirm your selection with Language wiz ard This option...

Page 44: ...tly when the voltage supply is connected Flashes at regular intervals if the display lighting is switched off v Chapter 9 Was tun wenn 2 Display 96 x 64 pixels with white background lighting The infor...

Page 45: ...Soft start with phase angle control Interface Invalid control configured Burst firing operation with start Input signal in correctly configured General logic Logic with start Firing pulse inhibit Mea...

Page 46: ...ffective resistance measured from the master Setpoint Effective setpoint value with calculated base load Mains frequency Currently measured mains frequency Hz Master device tem perature Currently meas...

Page 47: ...ry or selection Once you have reached the required parameter the or key can be used to enter a numerical value or to select a parameter h Save the setting using If you do not wish to apply the value t...

Page 48: ...e g for display contrast has been found the param eter can be stored by pressing If you do not wish to apply the value the entry can be canceled by pressing 4 2 1 Device data H All parameters for the...

Page 49: ...et to 0 el k bold default setting Value range Description Current load voltage 0 100 of output level In the case of continuous thyristor control via the analog in put the base load at the measuring ra...

Page 50: ...measurands in the master branch are measured v Chapter 5 1 5 berwachungen Example If the voltage exceeds 100 V an alarm is issued 0 1 9999 9 The switching differential at the minimum or maximum limit...

Page 51: ...lev el h Set Monitoring rTeach In type load monit rManual h Press the key The Manual teach in function is now configured h Change to the operating level rMonitoring rLoad monit Teach In h Press the ke...

Page 52: ...4 Operation 52 V1 00 EN 00709725 Thyristor power controller TYA S202...

Page 53: ...password is set by default The configuration level can be accessed from the overview of measured val ues by pressing the following keys h In the overview of measured values press the key h Select the...

Page 54: ...he unit for the displayed temperatures such as the device temperature F Display contrast 0 50 100 Bright dark contrast setting Switch off display lighting 0000 to 1440 min The background lighting for...

Page 55: ...full sine waves are always let through For example at an output level of 50 and the fastest possible cycle time three sine waves are switched on and three switched off Note Particularly suitable for t...

Page 56: ...lable in burst firing operation mode with a fixed cycle time and with the fastest possible cycle time During the soft start time the ON OFF ratio is increased from 0 to a maximum of 100 Soft start dur...

Page 57: ...500 ms Operating mode burst firing operation This setting allows 2 devices1 to be configured in such a way that they do not simultaneously draw power from the mains at small output levels This prevent...

Page 58: ...ing specifies which current standard signal is con nected v Chapter 3 3 Anschlussplan 4 20 mA Customer specific1 Current measuring range start 0 to 20 mA Note This parameter only appears if Customer s...

Page 59: ...ire breaks or bus errors This setting specifies which re placement value the power controller should use if the set point specification is incorrect Last value The last valid value is used by default...

Page 60: ...the thyristors have been fired If the thyristors are blocked as a general rule the min and max alarms are switched off Load current Power in W Power in kW Resistance Mains voltage Device temperature M...

Page 61: ...Infrared radiator short wave Especially suitable for short wave infrared radiators Teach In type load monitoring Automatic once The Teach In value is automatically determined once after each power ON...

Page 62: ...e connected Value settings Description Inhibit input con trol direction The firing pulse inhibit can be triggered when the switching contact is closed or open v Chapter 3 3 Anschlussplan Open load ON...

Page 63: ...be configured as an N C contact or as an N O contact see below In addition the K1 LED lights up in the event of a fault Interf signal The digital output is controlled via an interface Control directi...

Page 64: ...them from unautho rized access Value settings Description Baud rate 9600 19200 38400 Data format 8 1 none Data bits stop bits parity check 8 1 odd 8 1 even 8 2 none Device address 1 255 Min response...

Page 65: ...z U1 U2 Halbleiter sicherung N L2 L1 V 13 14 15 12 11 10 8 9 7 6 5 4 2 3 1 8 1 U1 U2 Halbleiter sicherung N L2 L1 V 13 14 15 12 11 10 8 9 7 6 5 4 2 3 1 8 1 S P 0 4 20mA Sollwerteing nge ohmsche Last S...

Page 66: ...5 Configuration 66 V1 00 EN 00709725 Thyristor power controller TYA S202...

Page 67: ...uously monitored irrespective of the required output level In the event of a failure or short circuit of a heating element the load current increases or decreases This is detected by the load monitor...

Page 68: ...Star connection with com mon star points without neutral conductor Delta connection 5 10 4 13 10 3 17 13 10 2 25 20 12 1 50 50 21 Example 2 heating elements L3 L2 L1 L3 L2 L1 L3 L2 L1 Number of heatin...

Page 69: ...If Manual Teach In has been configured but no Teach In has been conduct ed the message Teach In load monitoring appears on the display as a re minder Manual Teach In can only be performed on the devic...

Page 70: ...ode Starting Manual mode as set by default can be accessed without entering a code h Press the key once selection menu h Press the key again manual mode h Use the or key to increase or decrease the se...

Page 71: ...manual mode If Teach In is being performed for the first time the message Teach In load monitoring now appears in the bottom line of the display h Press the key and the following message will appear h...

Page 72: ...causing current peaks in the network when they are switched on simultaneously No current peaks are caused in the network even if the setpoint values are asymmetrically distributed e g 30 and 70 More...

Page 73: ...le TYA 3202 I1 Device1 L1 N L2 L3 PE UL UN U1 U2 N L2 L1 V 13 14 15 12 11 10 8 9 7 6 5 4 2 3 1 8 1 U1 U2 N L2 L1 V 13 14 15 12 11 10 8 9 7 6 5 4 2 3 1 8 1 S Relay P 0 4 20mA Setpoint lnput Patchcable...

Page 74: ...f the first half wave start is not activated For transformer loads the thyristor power controllers operate in continuous burst firing mode and in logic operation with phase angle control of the first...

Page 75: ...th a soft start Default setting Monitoring is not activated v Chapter 5 1 5 berwachungen 6 7 Firing pulse inhibit The inhibit function serves to protect the thyristor power controller and the connecte...

Page 76: ...sed the thyristors are fired in zero crossing of the mains voltage and are only locked again when the digital or analog input is opened Transformer loads In the case of transformer loads the first mai...

Page 77: ...nstalla tion cannot be guaranteed Software versions The software versions for the device and the setup program must be compati ble An error message will appear if this is not the case h After switchin...

Page 78: ...7 Setup program 78 V1 00 EN 00709725 Thyristor power controller TYA S202 7 3 Installation h Install the setup program Installation steps Appearance on the PC screen 1 2 Enter license number 3 4 5 6...

Page 79: ...V1 00 EN 00709725 Thyristor power controller TYA S202 79 7 Setup program Installation complete 7 8 Launch setup program 9 Installation steps Appearance on the PC screen...

Page 80: ...er to a USB socket on the PC us ing the supplied USB cable h Click Connect in the menu bar Diagnostics The diagnosis window appears at the bottom of the screen and shows the de vice info and the curre...

Page 81: ...device data or enter a new code word via the setup program Extracting set up data h Perform a Data transfer r from the device The extracted codes are visible in the Device data menu Entering new code...

Page 82: ...device h Edit r Execute hardware and the hardware wizard will start h Click Automatic detection and the dialog for the device language will ap pear h Select the desired national language h Continue i...

Page 83: ...selected limit value for the max alarm at the master or slave Check why the limit value has been exceeded Slave Limit val Max Val reached Error message Cause Remedy Master Fault at con nected load Br...

Page 84: ...Reduce load current Use power controller with higher maximum load current Slave limit active high temp Master Mains volt too low Mains voltage is not within specified toler ance range v Chapter 10 1...

Page 85: ...h In v Chapter 6 1 Erkennung von Lastfehlern Inhibit by inhibit input A firing pulse inhibit has been triggered via a potential free contact No power from the power controller v Chapter 3 3 Anschlussp...

Page 86: ...events alarm and error messages are to be grouped together as a binary signal for a collective fault TYA 200 series This selection contains all events used in the TYA 200 series Some events such as S...

Page 87: ...isolated green Power LED must not be lit h Press spring clip A to the right and lever up the plastic housing at the point marked with an arrow using a screwdriver B A plug connection separates the dis...

Page 88: ...ing torque Sales no 20 A Tripping current 40 A Recessed head 3 Nm 70 00513108 32 A Tripping current 80 A Recessed head 5 Nm 70 00068011 50 A Tripping current 80 A Recessed head 5 Nm 70 00068011 100 A...

Page 89: ...roller TYA S202 89 8 Error messages and alarms h Undo 2 recessed head screws h Replace the defective semiconductor fuse with a new one h Tighten the screws with the specified tightening torque 8 2 3 S...

Page 90: ...troller TYA S202 h Undo 2 hex headed screws h Replace the defective semiconductor fuse with a new one h Tighten the screws with the specified tightening torque Reassembling the housing h Push the plas...

Page 91: ...d 8 at terminal X2_2 v Chapter 4 1 2 Darstellung von Messwerten Load break h Check load and load connections v Chapter 8 Fehler meldungen und Alarme Fuse LED is lit Semiconductor fuse defective due to...

Page 92: ...92 V1 00 EN 00709725 Thyristor power controller TYA S202 9 What to do if...

Page 93: ...0 VA Load current IL rms AC 20 32 50 100 150 200 250 A Load type Resistive and resistive inductive loads Control section power consumption Max 40 VA Admissible load current depending on the ambient te...

Page 94: ...ic Solid state relay SSR The power controller acts like a switch and switches the load ON and OFF The switching thresh old is always in the middle of the configured current voltage range At 4 to 20 mA...

Page 95: ...ver 1000 m the ampacity of the power controller decreases v Chapter 2 1 3 Zul ssiger Laststrom in Abh ngigkeit von der Umgebungstemperatur und der Aufstellh he Fans only for type 709066 X 0X 250 Depen...

Page 96: ...f the heat sink 110 C Weight Load current 20 A approx 2 2 kg Load current 32 A approx 4 2 kg Load current 50 A approx 5 4 kg Load current 100 A approx 7 6 kg Load current 150 A approx 17 kg Load curre...

Page 97: ...L 508 Category NRNT pollution degree 2 C22 2 NO 14 10 Industrial Control Equipment Category NRNT7 709066 X XX 020 Load current 20 A UL 508 Category NRNT C22 2 NO 14 10 Industrial Control Equipment Cat...

Page 98: ...10 Technical data 98 V1 00 EN 00709725 Thyristor power controller TYA S202...

Page 99: ...Q HOLYHU DGGUHVV 0DFNHQURGWVWUD H XOGD HUPDQ 3RVWDO DGGUHVV XOGD HUPDQ 3KRQH D PDLO PDLO MXPR QHW QWHUQHW ZZZ MXPR QHW 802 RXVH 7HPSOH DQN 5LYHUZD DUORZ VVH 0 8 3KRQH D PDLO VDOHV MXPR FR XN QWHUQHW Z...

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