JUMO Ex-i Safety Manual Download Page 21

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6 Safety-related applications

6

Safety-related applications

The specifications in this chapter refer to the standard IEC 60508 Edition 2 (2010).

A FMEDA report is available for the JUMO Ex-i isolating switch amplifier; it is available upon request.

chapter 6.15 "Excerpt from FMEDA report", Page 28

6.1

Safety function/wiring

Input

Admissible for safety-related applications:

NAMUR sensor (according to EN 60947-5-6)

Switching contact with resistance circuit (1 k

 serial und 10 k

 parallel; tolerance ±10 %)

Remark: the resistance circuit adjusts the behavior of a NAMUR sensor.

WARNING!

Switching contacts without resistance circuit are admissible for safety-related applications.

Output

The output state follows the input status, i.e. the safety-related function at the output is dependent on the
position of the switch DIP 1 for channel 1 and DIP 3 for channel 2 (set effective direction).

6.2

Diagnostic function due to switch DIP 2 (channel 1) and DIP 4 (channel 2)

For safety applications, line fault detection is switched on, i.e. the switches DIP 2/DIP 4 are in the posi-
tion "II".

WARNING!

The switch position "DIP 2/DIP 4 = I" is admissible for safety-related applications.

The red LED displays faults that occur when line fault detection is switched on. If a line fault is deter-
mined, the output is switched off (not conductive). This behavior is independent of the position of the
switch DIP1 and DIP3.

6.3

Safe state

The "safe state" of the output is the energy-free state of the relay coil. This means that the normally open
contact is open and the normally closed contact is closed.
When the voltage supply fails or is switched off and when line faults occur, the relay output enters the
safe state.

chapter 4.3 "Operating mode table", Pag16

6.4

Reaction times

After a change of state at the input, the output achieves the safe state in 

 40 ms.

I

= Normal function

The relay output switches to the state "not conductive" or "open" (normally 
open contact) and "conductive" or "closed" (normally closed contact) when 
a 0 signal is present (NAMUR sensor high-resistance, therefore low current 
in the input circuit).

II = Inverse function

The relay output switches to the state "not conductive" or "open" (normally 
open contact) and "conductive" or "closed" (normally closed contact) when 
a 1 signal is present at the input.

Summary of Contents for Ex-i

Page 1: ...70754000T99Z001K000 V1 00 EN 00751108 2021 03 17 JUMO Ex i Isolating Switch Amplifier Safety Manual...

Page 2: ......

Page 3: ...3 Design 12 3 4 Schematic diagram 12 3 5 Inputs intrinsically safe 13 3 6 Outputs 13 3 7 Voltage supply 13 3 8 Dimensions 13 3 9 Mounting 14 3 10 Connecting the lines 14 4 Configuration 15 4 1 Effecti...

Page 4: ...Contents 6 11 Notes for operation 26 6 12 Start and restart 26 6 13 Regular tests 27 6 14 Repairs 27 6 15 Excerpt from FMEDA report 28 6 16 Standards 29 6 17 Abbreviations 29...

Page 5: ...word indicates that personal injury may occur if the respective precautionary measures are not carried out CAUTION This symbol indicates that components could be destroyed by electrostatic discharge...

Page 6: ...O NESOS float switches with 2 switch con tacts and also supports NAMUR proximity sensors In addition it features an extended ambient tempera ture range from 40 to 60 C The two channel version eliminat...

Page 7: ...lations of this The protection type IP20 IEC EN 60529 of the device is intended for a clean and dry environment Do not expose the device to any mechanical and or thermal stresses that exceed the descr...

Page 8: ...the oper ation location can be connected to electrical circuits in Zone 2 Connecting or disconnecting lines and setting the DIP switch is only admissible in a de energized state in Zone 2 The device m...

Page 9: ...xternal inductance Lo 100 mH 5 mH 1 mH 10 H Max external capacitance Co 1 F 1 F 1 F 1 F Additional text Mixed circuit Group IIC Max external inductance Lo 300 mH Max external capacitance Co 3 6 F Addi...

Page 10: ...2 Safety requirements and installation instructions 10...

Page 11: ...provide adequate protection against electric shock or burns Provide a switch power switch close to a device that is marked as the disconnecting device for this device or the entire control cabinet Pr...

Page 12: ...unting 3 4 Schematic diagram PWR LF1 707540 LF2 OUT1 OUT2 4 2 4 1 5 2 5 1 2 2 2 1 1 1 1 2 1 3 3 2 3 1 4 3 5 3 2 3 3 3 1 2 3 4 1 1 1 2 1 3 2 1 2 2 2 3 3 1 3 2 3 3 Moritz Juchheim S tr 1 36039 Fulda Ger...

Page 13: ...d in via the connection terminals 1 1 und 1 2 DC AC 24 to 230 V 3 8 Dimensions Channel 1 Terminals 4 1 and 4 3 Channel 2 Terminals 5 1 and 5 3 Channel 1 Terminals 3 2 root common 11 and 3 1 normally o...

Page 14: ...he requirements for the protection rating 3 10 Connecting the lines Screw connection Admissible conductor cross section 0 2 mm2 to 2 5 mm2 1 Strip 7 mm of the wire and provide it with ferrules 2 Inser...

Page 15: ...If line fault detection is enabled the relay is de energized when there is an interruption or short circuit of the line to the sensor meaning that the output is put into the safe not conductive state...

Page 16: ...st be provided directly at the switching contact 4 3 Operating mode table WARNING For safety related applications only the switch position DIP 2 DIP 4 II is admissible WARNING For safety related appli...

Page 17: ...Yel low Red Open Open Blocking OK I I I I Open Closed No Closed Closed Conduct ing OK I I I I Closed Open X No Open Open Blocking OK II I II I Closed Open X No Closed Closed Conduct ing OK II I II I O...

Page 18: ...4 Configuration 18...

Page 19: ...ductances Li the full values of C0nd L0 can be used chapter 2 6 Safety data in accordance with ATEX and IECEx Page 9 Proof of intrinsic safety mixed intrinsically safe electrical circuit Condition for...

Page 20: ...5 Comparison of the safety data 20...

Page 21: ...2 DIP 4 are in the posi tion II WARNING The switch position DIP 2 DIP 4 I is admissible for safety related applications The red LED displays faults that occur when line fault detection is switched on...

Page 22: ...losed contact Load field IV up to AC 250 V 2 A or DC 30 V 2 A resistive or weakly inductive load cos 0 95 C2 Not inverted Normally closed contact Load field II up to AC 120 V 2 A resistive or weakly i...

Page 23: ...ally closed contact RNC C5 232 FIT 6 FIT 103 FIT 70 6 189 years Normally closed contact RNC C6 S DD DU SFF DCavg MTBF Function 189 FIT 6 FIT 106 FIT 79 4 9 227 years Normally open contact RNO C3 254 F...

Page 24: ...0 15 50 C1 C2 C3 C4 PFH 4 79 10 8 8 29 10 8 5 06 10 8 8 56 10 8 Cycles year 1000 100 1000 100 C5 C6 C7 C8 PFH 5 79 10 8 1 03 10 7 6 06 10 8 1 06 10 8 Cycles year 1000 100 1000 100 The failure rates of...

Page 25: ...missible for safety related applications Connect the device according to the installation instructions Check the functionality of the device with a connected sensor or switch with resistance circuit f...

Page 26: ...d by the red LED and the output goes into the state not conductive independently of the input signal and operating mode standard operation or inverse operation The user has to rectify the line fault s...

Page 27: ...s not conductive 3 Test the conductive state in the same manner 4 Establish the full function of the safety circuit 5 Establish normal operation again Using this test approximately 99 of the possible...

Page 28: ...e device has a suitable systematic capability for the required SIL and that the entire safety function can fulfill the required PFD PFH values SIL 2 SIL 2 SIL 2 SIL 2 Failure category IEC 61508 2010 F...

Page 29: ...onal unit to continue performing a required function in cases in which fault or deviations exist D Rate of dangerous failures Rate of dangerous failures per hour DD Rate of dangerous detected failures...

Page 30: ...6 Safety related applications 30...

Page 31: ......

Page 32: ...ers Road East Syracuse NY 13057 USA Delivery address Mackenrodtstra e 14 36039 Fulda Germany Phone Fax Email Internet 44 1279 63 55 33 44 1279 62 50 29 sales jumo co uk www jumo co uk Phone Fax Email...

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