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3 Installation

14

3.6 Removing the controller chassis

The controller chassis can be removed from the housing for servicing.

h

Press together the ribbed surfaces 
top and bottom (or left and right with 
the landscape format) and pull out 
the controller chassis.

H

When inserting the controller chassis, care must be taken that the lugs
(underneath the ribbed surfaces) snap into position.

Summary of Contents for DICON 401

Page 1: ...JUMO DICON 401 501 Universal Profile Controller Universal Profile Generator B 703580 Operating Manual 2013 10 01 00370044 Type 703585 1 Type 703580 0 Type 703585 2...

Page 2: ...e manual or expressly forbidden will jeopardize your warranty rights Please contact the nearest sub sidiary or the head office should you encounter problems When accessing the inner parts of the unit...

Page 3: ...Installation 11 3 1 Location and climatic conditions 11 3 2 Dimensions 11 3 2 1 Type 703580 0 11 3 2 2 Type 703585 1 12 3 2 3 Type 703585 2 12 3 3 Edge to edge mounting 13 3 4 Fitting into position 1...

Page 4: ...Automatic operating mode program run 29 5 6 Shifting the setpoint 30 5 7 Altering setpoints 30 5 8 Setpoint switching 31 5 9 Display switching 32 6 Profile program start 33 6 1 Instant start of progra...

Page 5: ...nd logic module 62 10 7 Display 67 10 8 Logic functions 70 10 9 Interface 73 11 Optimisation 75 11 1 Self optimisation 75 11 2 Checking the optimisation 76 11 3 Fuzzy parameters 77 12 Retrofitting of...

Page 6: ...s 90 15 3 Character set for matrix display 93 15 4 Instrument features configuration level 2 94 15 5 Notes for instruments with Germanischer Lloyd GL approval 95 15 5 1Technical data 95 15 5 2 Alarm m...

Page 7: ...self optimisation parameter set switching a real time clock up to eight limit comparators and a maximum of eight operating contacts Linearisation for the usual transducers are stored in the memory and...

Page 8: ...re must be taken when handling components that are sensitive to electrostatic discharges 1 3 2 Note signs Note This symbol is used when your attention is drawn to a specific remark Reference This sign...

Page 9: ...t assigned 0 0 0 0 Universal input all transducers except voltage 10 2 0 10V 1 1 1 1 voltage 10 2 0 10V 2 2 2 2 3 Output 1 2 3 4 5 6 not assigned 0 0 0 0 0 0 Relay changeover contact 1 1 1 1 1 1 Solid...

Page 10: ...AC Part no 00439131 no GL approval External logic module EL8 0 12V Supply 20 53V DC AC Part no 00471459 no GL approval PC interface for setup program with USB TTL converter 2 adapters socket pins Part...

Page 11: ...the instrument location must conform to the require ments listed under Technical data The ambient temperature at the loca tion should be between 5 and 55 C at a relative humidity of not more than 95...

Page 12: ...3 Installation 12 3 2 2 Type 703585 1 3 2 3 Type 703585 2 Setup plug panel cut out to IEC 61554 Setup plug panel cut out to IEC 61554...

Page 13: ...of the panel and tighten them evenly with a screwdriver 3 5 Cleaning the front panel The front panel can be cleaned with the usual rinsing and cleaning agents It has a limited resistance to organic s...

Page 14: ...ed from the housing for servicing h Press together the ribbed surfaces top and bottom or left and right with the landscape format and pull out the controller chassis H When inserting the controller ch...

Page 15: ...e end at the instrument terminal TE Earth the instrument at terminal TE to the earth conductor This line must have at least the same cross section as the supply lines Earth lines should be run in a st...

Page 16: ...n must only be made by suitably qualified personnel H The instrument version can be identified by the type code H PROFIBUS DP v Interface Description B 703560 2 3 H When a thermocouple with internal t...

Page 17: ...sistance thermometer 3 wire Resistance thermometer 2 wire Voltage 0 2 10V Current 0 4 20mA Potentiometer i i u u 230V 3A 230V 3A 5V 22V 30mA 5V 22V 30mA 230V 1A 230V 1A 10 0 2 10V 10 0 2 10V 20 0 4 20...

Page 18: ...utput 1 Slot 1 5V 22V 30mA 230V 1A Supply for 2 wire transmitter 22V 10 0 2 10V 20 0 4 20mA 20 30V AC DC AC 110 240V BE3 BE4 The output must be config ured accordingly v Section 10 4 Outputs Type 7035...

Page 19: ...instrument version can be identified by the type code Supply for 2 wire transmitter The output must be config ured accordingly v Section 10 4 Outputs HEarth the screen for the interface cable at one e...

Page 20: ...ure compensation is wired up to analogue input 1 no Pt500 Pt1000 or KTY must be connected to analogue input 2 v Section 12 Retrofitting of cards Additional analogue input signals Signal Connection lik...

Page 21: ...21 4 Electrical connection 4 3 Isolation For Type 703580 and Type 703585 Type 703580 only Type 703580 only...

Page 22: ...4 Electrical connection 22...

Page 23: ...e Position depending on model see dimensional drawings v Section 3 2 Dimensions 2 configurable 7 segment display display 2 factory setting setpoint 5 Status indicators 6 3 yellow LEDs for the status i...

Page 24: ...running v Chapter 6 Profile program start Manual Process variables e g operating contacts are being modified by hand v Section 5 5 2 Manual operating mode Program stop Current profile program is stop...

Page 25: ...he para meters in this level Configuration level 1 This level is available for adapting the profile controller to the control task Configuration level 2 The software version and the hardware specifica...

Page 26: ...ue with D The longer the key is pressed the more quickly the value changes Approx 1sec after releasing the key the entry is accepted automatically display flash es briefly Parameters can be altered wi...

Page 27: ...h Step downwards in the selection list with D The selection will be automatically accepted after approx 1 sec 5 5 Operating modes The setpoint is provided through the menu System state operating leve...

Page 28: ...et can be input manually Operating level The settings can be made at the operating level under the menu item System states System state OPERATNG SYSSTATE Parameter Value selection Description Setpoint...

Page 29: ...ment can be altered while the program is running h Alter the next segment setpoint with I and D The segment setpoint is altered tempo rarily which means that when the pro gram is restarted the alterat...

Page 30: ...input or through mathemat ics Relevant settings Configuration level 1 r Controller r Controller inputs Configuration level 1 r Inputs r Analogue input 1 4 Configuration level 1 r Maths Logic r Mathema...

Page 31: ...rity Predefined external setpoint When predefining an external setpoint setpoint switching takes place as shown in the diagram below Relevant settings Operating level r Setpoints Operating level r Sys...

Page 32: ...automatic mode h Switch display with E or automatic changeover after an adjustable time period Display switching can be de activated Relevant settings Configuration level 1 r Display r Configuration...

Page 33: ...and start day Real time clock inactive 2 With inactive real time clock by entering the delay time v Chapter 8 Operating level Start Cancel delay of program start h Start program delay time with A h Ca...

Page 34: ...6 Profile program start 34...

Page 35: ...point segment time or setpoint gradi ent can be configured and applies to the entire programming procedure When creating profile programs via the setup program the programming type can be selected for...

Page 36: ...ts must be confirmed with E H The time out function is not active within the program editor factory set PGM EDIT PGM NO 1 10 Program editor Parameter Value selection Description Edit segment Segment n...

Page 37: ...eter set number Repeat cycles Target segment SEG INS SEG NO SETPOINT SEG TIME DEGC MIN OPCNTCT1 OPCNTCT8 TOL MIN TOL MAX PARA SET CYCLES TARGTSEG 1 0 00 00 00 0 OFF OFF 1999 9999 1 0 1 1 100 Value wit...

Page 38: ...h Enter the segment number in this case 2 h Continue with E h Enter parameters at least setpoint and segment time gradient h Back with X 7 4 Copying segments Segments which have already been de fined...

Page 39: ...he segment number of the segment to be deleted in this case 2 h Confirm with E 7 6 Programming repeat cycles A group of consecutive segments can be repeated up to 99 times or indefinite ly input 1 Rep...

Page 40: ...etpoint of the subsequent segment is ap proached curve a Example Alteration in A03 Segment setpoint w03 10 60 Alterating the setpoint in subsequent segment On alteration at time t0 the setpoint that w...

Page 41: ...ATHS 2 OUTPUT 0 0 0 0 0 0 0 Value display System state Setpoint Operating contact 1 Operating contact 8 SYSSTATE SETPOINT OPCNTCT1 OPCNTCT8 0 OFF OFF Value range as for setpoint limits Off On Settings...

Page 42: ...y will ask you to set the real time clock h Confirm the message with E The real time clock is set at the operating level under the menu Real time clock Time The time is entered digit by digit h Increa...

Page 43: ...ponent of the controller output signal TV2 0 9999 sec 80 sec Reset time TN1 0 9999 sec 350 sec Influences the integral component of the controller output signal TN2 0 9999 sec 350 sec Switching cycle...

Page 44: ...utput limiting Y1 0 100 100 Maximum output limit Y2 100 to 100 100 Minimum output limit Minimum relay ON time TK1 0 60sec 0 sec Limitation of the switching rate on switching outputs TK2 0 60sec 0 sec...

Page 45: ...imes in the basic status or in the manual operating mode Access code The level is protected by a code factory set code 0002 Overview r Controller v Page 47 r controller type control direction controll...

Page 46: ...on restart program start setpoint input time gradient programming function control programming process value deviation program end time r controller limit comparator 1 8 r Maths logic v Page 62 r math...

Page 47: ...er than the setpoint e g heating direct The controller output Y is 0 when the process value is larger than the setpoint e g cooling Inputs of the controller process value external setpoint external se...

Page 48: ...d state relay and logic output analogue output type of controller output 2 for self optimisation Deadband DEADBAND 0 0 999digit serves to minimise the output movement within the dead band e g with noi...

Page 49: ...ed to setpoint lk7 lk8 Monitoring referred to a fixed value AL w limit comparator setpoint AL limit value x limit comparator process value XSd switching differential On On On On On On On On CONFIG 1 L...

Page 50: ...unction all displays off Limit comparator inputs Limit comparator process value Limit comparator setpoint INPUTS PV LK SET LK ANALOG 1 ANALOG 4 MATHS 1 MATHS 2 PV SETPOINT RAMPENDV CNTRLDEV OUTPUT ana...

Page 51: ...ondition maintained until the limit comparator process value has moved away from the switch on region grey area Example Monitoring the controller process value x with function lk4 setpoint alteration...

Page 52: ...BE NO FUNCT RTD TC INTRN TC EXTRN TC CONST RESTRANS 0 20mA 0 1 V 0 100mV 1 1V 100mV 4 20mA 0 10V 2 10V 10V no function resistance thermometer thermocouple internal cold junction thermocouple external...

Page 53: ...nfiguration for customized linearisation up to 20 interpolation points can be realised with setup program only x physical measured value y display value Measurement correction OFFSET 0 1999 0 to 9999...

Page 54: ...hout signalling over underrange Range start RNGESTRT 1999 1999 to 9999 digit Range end RANGEEND 9999 1999 to 9999 digit By restricting the measuring range the instrument will switch earlier to the act...

Page 55: ...quired this means that the position and slope of the measurement characteristic can be altered Customized recalibration Start value End value RECAL STARTVAL ENDVALUE 0 1 1999 0 to 9999 digit 1999 1 to...

Page 56: ...ogramming h Move to measurement point 1 h Enter start value 2 1 h Move to measurement point 3 h Enter end value E 4 1 To cancel recalibration the start and end values have to be programmed to the same...

Page 57: ...LK8 OPCNTCT1 OPCNTCT8 LOGIN B1 LOGIN B8 LOGIC 1 LOGIC 2 PGM END TOLBAND HANDMODE TRNSMITT no function analogue input 1 analogue input 4 mathematics 1 mathematics 2 process value setpoint ramp end valu...

Page 58: ...via the analogue output 0 20mA i e 150 500 C 0 20mA zero 150 end value 500 H Setting for controller outputs for cooling For double setpoint controllers the following settings must be predefined zero 0...

Page 59: ...ructions B70 3570 Restart after power failure RESTART PGMCANCL CONTINUE STDSTILL CONT X CONT X abort profile program continue standstill continue at deviation x continue at process value for explanati...

Page 60: ...value is exceeded the in strument goes into standstill Response on overrange underrange RANGEFCT CONTINUE PGM STOP continue program stop Program stop The program will be continued after the end of th...

Page 61: ...wer down Xnew process value after power on ABS absolute value 1 Basic status 5 Profile program stop 2 Profile program sequence 6 Profile program end 3 Continue at process value 7 Standstill 4 Automati...

Page 62: ...n Function FUNCTION NO FUNCT DIFFERNC RATIO HUMIDITY FORMULA no function difference a b ratio a b humidity a b maths formula Variable a VAR A ANALOG1 ANALOG4 MATHS 1 MATHS 2 analogue input 1 analogue...

Page 63: ...c hu midity probe through the mathematical linkage of wet bulb and dry bulb tem peratures Variable a dry bulb temperature Variable b wet bulb temperature Linearisation LINTAB LINEAR PT100 PT1000 PT500...

Page 64: ...signs and functions Variables Priority Mathematical sign function Note high brackets SQRT MIN MAX LOG LN SIN COS TAN ABS EXP INT FRC functions exponent xy sign multiplication division low addition sub...

Page 65: ...ples MIN 3 7 returns the value 3 MIN E1 E2 E3 0 1 MAX a1 a2 returns the largest value of a series of arguments Examples MAX 3 7 returns the value 7 MAX E1 E2 E3 E3 0 1 LOG a logarithm to base 10 Examp...

Page 66: ...a Examples FRC 8 3 returns the value 0 3 FRC E1 Syntax Function Priority Operator Note high brackets NOT negation AND AND linkage XOR exclusive OR linkage low OR OR linkage Edge Note variable is TRUE...

Page 67: ...election Description Configuration 1 DSPCONF1 Configuration of the displays as in the example Configuration 1 below Configuration 2 DSPCONF2 Time out TIMEOUT 30 0 30 9999sec 0 time out OFF Interval af...

Page 68: ...athematics 1 mathematics 2 process value setpoint present ramp end value control deviation output display of a storage address value XXXX X XXX Display 2 Display value Decimal point DISPLAY2 DISPLVAL...

Page 69: ...matics 1 mathematics 2 process value setpoint present ramp end value control deviation output display of a storage address value limit comparators switching states operating contacts switching states...

Page 70: ...inhibit profile program start profile program stop profile program abort profile program selection fast forward change of segment A maximum of 10 texts is input and assigned to the logic functions in...

Page 71: ...program profile program selection via one logic input only acknowledge limit comparators State operated functions The logic functions react to switch on or switch off states all other functions Combi...

Page 72: ...ternal setpoint Configured controller process value Program 1 0 0 0 Setpoint 2 Analogue input 2 Program 2 0 0 1 Setpoint 3 Analogue input 3 Program 3 0 1 0 Setpoint 4 Analogue input 4 Program 4 0 1 1...

Page 73: ...19200 NONE ODD EVEN ZERO 1 2 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps no parity odd parity even parity zero parity 1 stop bit 2 stop bits Unit address UNITADDR 0 0 1 254 Minimum response time MIN...

Page 74: ...10 Configuration level 1 74...

Page 75: ...Cy1 Cy2 filter time constant dF The controller selects one of two procedures a or b depending on the size of the control deviation Start of self optimisation Self optimisation is started from the man...

Page 76: ...sed The diagrams below indi cate possible maladjustments and how these can be corrected Control response The control response of a third order control loop of a PID controller is shown as an example H...

Page 77: ...sity of the fuzzy signal Fc1 0 Fuzzy module not activated 0 Fc1 100 Fuzzy module activated If the fuzzy module activated by Fc1 makes corrections to the output y the reset time Tn is influenced during...

Page 78: ...bilisation time reduced Fc2 stabilisation time reduced Fc2 stabilisation time increased H If the fuzzy module is not activated Fc1 0 Fc2 is also ineffective The action and sensitivity of the fuzzy par...

Page 79: ...lder type of card i e do not mix card types Please note also that an update of the setup program may be required in order to carry out the configura tion through the setup program The Software Version...

Page 80: ...2 10V and 1V 1V h Re arrange push on jumpers as in the diagram HThe standard analogue inputs 1 and 2 are configured ex factory as uni versal input or as voltage input for certain measuring ranges see...

Page 81: ...hassis h Pull off setup plug h Press together the ribbed surfaces on the panel top and bottom or left and right with landscape format and pull out the controller chassis Assigning the slot h Determine...

Page 82: ...plate 1 h Insert card into the guide until the projections on the card snap into the notches provided 2 Inserting the controller chassis h Fit on the guide plate h Push the controller chassis into the...

Page 83: ...nclude process visualisation system control recording logging The bus system is based on the master slave principle A master computer can address up to 31 controllers and instruments slaves The interf...

Page 84: ...tributed peripheral devices at the field level and is opti mised for speed Data transmission Data transmission is performed serially according to the RS485 standard GSD generator With the aid of the p...

Page 85: ...module h Activate the relay module via the setup program Edit r Settings only via setup r Expanded configuration This activates the menu Edit r External relay module h Configure the module The functi...

Page 86: ...ss of display 3 Switching off code request expanded configuration Configuring relay module Modifying passwords Profile program selection only via one logic input Profile program table any profile prog...

Page 87: ...N 60 751 2 wire 3 wire 200 850 C 0 1 50 ppm per C Cu50 2 wire 3 wire 50 200 C 0 1 50 ppm per C Ni100 DIN 43760 2 wire 3 wire 60 250 C 0 05 50 ppm per C KTY21 6 2 wire 50 150 C 1 0 50 ppm per C PtK9 2...

Page 88: ...oltages type test to EN 61010 Part 1 overvoltage category II pollution degree 2 Power consumption 24VA max for Type 703580 14VA max for Type 703585 Data backup EEPROM Electrical connection at the rear...

Page 89: ...mbers Test basis valid for DIN Deutsche Industrie Norm Registernummer TR1117 DIN EN 14 597 DICON 501 GL Hardware GL Software Germanischer Lloyd Certificate No 15 694 00 HH GL Baumusterpr fung Kategori...

Page 90: ...lead break of ther mocouple input external signal generator is the medium to be measured within the measuring range too hot too cold check probe for break or short circuit check probe connection and t...

Page 91: ...TIVE self optimisation has been activated measurement input not available or not configured controller configure measurement input retrofit input card display according to configuration display accord...

Page 92: ...error to be filled in by the user Measurement input Response of the outputs in the event of error No Transdu cer Measuring range Measurement site Output 1 Output 2 Output 3 Output 4 Output 5 Output 6...

Page 93: ...15 3 Character set for matrix display The special characters for text entry in the setup program are shown here They are entered from the keys using the key combination Alt XXX 200 210 reserved for ba...

Page 94: ...2 10V Analogue inp 3 10V Analogue inp 4 10V IN1 10V IN2 10V IN3 10V IN4 10V NO YES not available available voltage input 10 0 2 10V Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 OUTPUT1 OUTPUT2 OUTPUT3 OU...

Page 95: ...iberate cannot be made easily The operating level is not inhibited by a code In this case it is possible to lock the entire keypad via a logic contact e g key switch v Section 5 3 15 5 4 Manual mode T...

Page 96: ...rictions on the bridge since a continuous dimming of the display brightness is not possi ble H it is recommended that a print out of the setup program be kept on site together with the technical docum...

Page 97: ...cription 7 Dimensions 11 Display 67 Display and keys 23 Display switching 32 automatic 67 E Edge to edge mounting 13 Edit segment 36 End value 58 External relay module 85 External setpoint with correc...

Page 98: ...ion customized 55 Repeat cycles 39 Response time minimum 73 Restart after power failure 59 S Segment copying 37 38 deleting 37 39 editing 37 free 41 inserting 37 38 Segment change 29 Segment setpoint...

Page 99: ...PCNTCT2 OPCNTCT3 OPCNTCT4 OPCNTCT5 OPCNTCT6 OPCNTCT7 OPCNTCT8 1 ___ ___ ___ 2 ___ ___ ___ 3 ___ ___ ___ 4 ___ ___ ___ 5 ___ ___ ___ 6 ___ ___ ___ 7 ___ ___ ___ 8 ___ ___ ___ 9 ___ ___ ___ 10 ___ ___ _...

Page 100: ...9 661 6003 607 E mail mail jumo net Internet www jumo net JUMO Instrument Co Ltd JUMO House Temple Bank Riverway Harlow Essex CM20 2DY UK Phone 44 1279 635533 Fax 44 1279 635262 E mail sales jumo co u...

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