Julabo FP52-SL Operating Manual Download

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19532830-V5.docx

27.06.18

Operating Manual

English

Ultra-Low

Refrigerated Circulators

air-cooled

FP52-SL

FP55-SL

FP90-SL

water-cooled

FPW52-SL

FPW55-SL

FPW90-SL

FPW91-SL

•

upgradable with supplementary pump - HSP

•

upgradable with supplementary heater - HST

•

special unit with bath opening for internal

temperature applications

JULABO USA, Inc.

884 Marcon Boulevard

Allentown, PA 18109

Phone: +1(610) 231-0250

Fax:

+1(610) 231-0260

[email protected]

www.julabo.com

Summary of Contents for FP52-SL

Page 1: ...er cooled FPW52 SL FPW55 SL FPW90 SL FPW91 SL upgradable with supplementary pump HSP upgradable with supplementary heater HST special unit with bath opening for internal temperature applications JULAB...

Page 2: ...tributed according to the requirements of ISO 9001 and ISO 14001 Certificate Registration No 01 100044846 Unpacking and inspecting Unpack the circulator and accessories and inspect them for possible t...

Page 3: ...Switching on Selecting the language 31 6 2 1 Switching on the circulator 31 6 2 2 Switching on the cooling machine 32 6 3 Start Stop 32 7 Setting of temperatures 33 8 Safety installations warning fun...

Page 4: ...ector REG E PROG 77 9 9 3 Input of the connector REG E PROG 78 9 9 4 External Stand by input 80 9 9 5 Alarm output 81 10 Troubleshooting guide Error messages 82 11 Electrical connections 85 12 Remote...

Page 5: ...hance to manually adjust or adapt control to the specific application Absolute Temperature Calibration ATC3 provides high temperature stability in the bath With the 3 point calibration an offset is ad...

Page 6: ...e 1 610 231 0250 Fax 1 610 231 0260 info us julabo com www julabo com Safety instructions for the operator You have received a product designed for industrial use Nevertheless avoid strikes to the hou...

Page 7: ...vidual warning labels are enclosed with the warning labels included in the delivery Warning labels must be easily visible to users 1 Warning label W00 Colors yellow black Danger area Attention Observe...

Page 8: ...be used with oil as bath fluid These oils fully or partially consist of mineral oil or synthetic oil For disposal observe the instructions in the safety data sheets This unit contains refrigerants whi...

Page 9: ...illing port dia cm 7 Special unit with bath opening WxL cm 28x23 Bath depth cm 22 Filling volume liters 24 Weight kg 156 153 Ambient temperature C 5 40 Cooling water connection G3 4 male thread Mains...

Page 10: ...l dimensions WxDxH cm 85x76x116 59x76x116 Filling port dia cm 7 Special unit with bath opening WxL cm 28x23 Bath depth cm 23 Filling volume liters 27 Weight kg 180 146 Ambient temperature C 5 40 Cooli...

Page 11: ...cial unit with bath opening WxL cm 28x23 Bath depth cm 20 Filling volume liters 22 Weight kg 195 195 Ambient temperature C 5 40 Cooling water connection G3 4 male thread Mains power connection V Hz 40...

Page 12: ...dimensions WxDxH cm 85x76x116 Filling port dia cm 7 Special unit with bath opening WxL cm 28x23 Bath depth cm 20 Filling volume liters 22 Weight kg 216 Ambient temperature C 5 40 Cooling water connect...

Page 13: ...at 230 V 3 0 Electronically adj pump capacity stages 1 4 Flow rate at 0 bar l min 22 26 Max pressure at 0 liters bar 0 7 Max suction at 0 liters bar 0 4 Pump connections male mm M16x1 Electrical conn...

Page 14: ...12876 1 class III Supplementary safety installations Early warning system for low level float switch High temperature warning function optical audible in intervals Low temperature warning function opt...

Page 15: ...e radio reception in such environments 2 3 Mains power connections Note concerning current consumption Mains power connection 3PNPE and 3PPE The indicated value of current consumption is the maximum u...

Page 16: ...230 V 3PPE 50 Hz FPW90 SL 230 V 3PPE 50 Hz FP90 SL 230 V 3PPE 60 Hz FPW90 SL 230 V 3PPE 60 Hz Model Mains power connection 3PPE FPW91 SL 230 V 3PPE 60 Hz Attention Pay attention to the rotary field di...

Page 17: ...inated water will cause pitting corrosion in heat exchangers made of stainless steel Due to their corrosive characteristics distilled water and deionized water are unsuitable and will cause corrosion...

Page 18: ...a possibly highly dangerous situation If these instructions are not followed serious injury and danger to life could result Caution Describes a possibly dangerous situation If this is not avoided slig...

Page 19: ...he hot bath oil Do not drain the bath fluid while it is hot Check the temperature of the bath fluid prior to draining e g by switching the unit on for a short moment Use suitable connecting tubing Avo...

Page 20: ...g machine parts etc Do dangerous steams or gases arise when heating Is an exhaust needed when working What to do when a dangerous substance was spilled on or in the unit Before starting to work obtain...

Page 21: ...1 Actual value internal or external The display is depending on the selected control mode in the menu Control internal or external Line 2 Working temp setpoint constantly S xxx xx Line 3 Actual value...

Page 22: ...e Display for the effective pump pressure stage rotation speed after start Four stages adjustable via the button in the menu PUMP 3 LCD DIALOG DISPLAY Line 1 Setpoint and origin of setpoint programmin...

Page 23: ...Return in the menu one menu level down Correction function for parameters or values prior to OK immediately back to standard display icon for keep key pressed down 4 3 1 Key Up Down temperature increa...

Page 24: ...or solenoid valve 230 V max 1 25 A No control voltage in the OFF condition 14 Connector solenoid valve 1 No control voltage in the OFF condition 2 Configurable for controlled counter cooling via solen...

Page 25: ...the instrument rejects to the environment Max permissible ambient temperature 40 C For a fault leakage in the refrigeration system the standard EN 378 prescribes a certain room space to be available f...

Page 26: ...rties cause corrosion in the bath even in stainless steel Recommended bath fluids Bath fluid Temperature range soft decalcified water 5 C to 80 C mixture water glycol mixture 1 1 20 C to 50 C JULABO b...

Page 27: ...rature application to external closed systems The circulator is used for temperature application to external closed systems loop circuit with simultaneous temperature application in the circulator bat...

Page 28: ...al in the internal and external baths absolute height If you take out samples for example Erlenmeyer flasks from the external bath turn the circulator off with the Start Stop key Backflow safety devic...

Page 29: ...930 220 0 5 m 8 930 221 1 0 m 8 930 222 1 5 m 8 930 223 3 0 m Metal tubing insulated M16x1 50 C to 200 C Warning Tubing At high working temperatures the tubing used for temperature application and coo...

Page 30: ...bath if the opening is not to be used The circulator has an early warning system for low level see description on page 37 that may be triggered when changing samples in the bath Draining The drain tap...

Page 31: ...onnect the control cable 9 to the sockets 9a 9b Connect the refrigerated circulator with mains power cable 17b to the mains socket Note the direction of rotation of the built in fan For proper cooling...

Page 32: ...switches the cooling machine off and on It is switched off if the current working temperature is increased by 30 C cooling is not required the heater operates at full power 800 W for longer than 5 min...

Page 33: ...setting of SETPOINT 3 If the active Setpoint is changed the new value is immediately used for the control of the working temperature The heater control indicator flashes Setpoint3 Change the value fro...

Page 34: ...int of the working temperature Type Switch over from warning to shutdown function Change the parameter by pressing the key and confirm by pressing the key or pressing the key if the parameter is to be...

Page 35: ...rature If for a sensitive temperature application task adherence to a working temperature value Setpoint is to be supervised then set high and low temperature warning values In the example below the S...

Page 36: ...ssage appears on the VFD COMFORT DISPLAY or OverTemp SubTemp The LCD DISPLAY shows the message Setting ALARM Temperature limit with shutdown of heater and circulating pump An audible alarm sounds cont...

Page 37: ...vel protection device according to IEC 61010 2 010 is triggered a complete shutdown of the heater and circulating pump is effected A continuous alarm tone sounds and a message ALARM CODE 01 appears on...

Page 38: ...nit Page 50 Remote on off remote control via RS232 Setpoint ext Switch over external setpoint setting Autostart AUTOSTART on off Off Mode Pump on off ACTVAR Switch over input variable Time Date settin...

Page 39: ...sor 3 point calibration Limitations of temperature and capacity Page 71 Setpoint Max Min Maximum and minimum setpoint Heating Max Set maximum heating Cooling Max Set maximum cooling Internal Max Min L...

Page 40: ...the program that should be started 0 5 at Step Select the Step at which the program should be started 0 59 Runs Select the number of program repetitions 1 99 Program End Status at program end StdBy PS...

Page 41: ...ng time using the numeric keypad and confirm by pressing Example hh mm Set day and month using the numeric keypad and confirm by pressing Example TT MM Set year using the numeric keypad and confirm by...

Page 42: ...et for one of the three setpoints in the menu example setpoint 2 58 00 C The circulator operates and controls to this temperature at the end of the profile until the key is pressed or a new program is...

Page 43: ...or continue a profile The setpoint and time period set for the corresponding section are thus stopped at the values presently achieved The instrument is put on hold and the message pause flashes on th...

Page 44: ...d if start is effected via the built in timer If the starting time is not yet reached the programmer is put on hold again If the starting time is exceeded the programmer starts immediately 9 1 6 Termi...

Page 45: ...ture Create programs A flashing segment indicates that a number needs to be entered Under the submenu Edit enter a program number Six programs may be stored numbers 0 to 5 When the program is running...

Page 46: ...he program number Set the desired PrgNr by pressing and Level 3 For the selected section ST a setpoint SP and the duration TI or the gradient GRD are entered in the right half of the input window or I...

Page 47: ...m Delete PrgNr by pressing and Set desired PrgNr with and Example PrgNr 0 Level 3 Input window delete sections Select menu items from Step and to Step one after the other by pressing and Select the de...

Page 48: ...e key if a parameter is to be retained prior to OK Level 2 Submenu Print Set menu item Print PrgNr by pressing and Set desired PrgNr by pressing and Example 4 Level 3 Confirm Print by pressing Confirm...

Page 49: ...mp capacity stage 1 4 Illuminated display for pump pressure Indication of the adjusted pump pressure stage in the OFF mode Indication of the effective pump pressure stage rotational speed after start...

Page 50: ...S485 in the MENU INTERFACE SERIAL and then switch Remote to on Control display in the top line for Remote Connect SERIAL with PC Switch over setpoint setting by pressing and External setpoint setting...

Page 51: ...iable Possible parameters control Eprog serial Set desired parameters with and Programming of variables for the parameters serial or EPROG is only accepted if the unit is in Start mode Time Date Year...

Page 52: ...y settings Level 2 Level 3 Parameter Value Possible parameters Time hour min Date Day Mon Year Succesively set time date and year using the numeric keypad and confirm by pressing Example Only the actu...

Page 53: ...is indicated on standard display In addition to the serial interface via remote control the circulator offers the possibility to adjust the setpoint via analog interface ext Pt100 or REG E PROG Possib...

Page 54: ...e the values need to be resent by the PC via the interface Should such a safety standard not be required the AUTOSTART function automatic start mode may be activated thus allowing the unit to be start...

Page 55: ...he serial interface Self tuning is not possible Eprog The heater or the connected cooling unit receives the control signal via the E Prog input Self tuning is not possible Setting requires electronic...

Page 56: ...uage of the LCD DIALOG DISPLAY German and English Possible parameters deutsch english 9 4 8 Unit Temperature values can be displayed in C or F With this change all adjusted temperature values are conv...

Page 57: ...e socket at the rear of the circulator Press the key if a parameter is to be retained prior to OK Level 2 Parameter Level or Switch over control type by pressing and Possible parameters intern extern...

Page 58: ...nge 0 999 s Control Type external Parameter Level The value flashes Set by using the numeric keypad and confirm by pressing Example Setting range 0 0 5 0 The value flashes Set by using the numeric key...

Page 59: ...emperature control does not allow the setpoint to be set via the ext Pt100 socket Notice Place the external sensor into the temperature controlled medium and securely fix the sensor Pt100 M R Accessor...

Page 60: ...a new setpoint is to be reached Use this setting only when the temperature application system changes permanently 9 5 3 Dynamik intern This parameter affects the temperature sequence only in case of i...

Page 61: ...re control Each parameter may be manually set via the keypad if necessary to allow optimal control performance Setting range internal external 0 1 99 9 K Proportional range Xp The proportional range i...

Page 62: ...ontrol parameters optimum setting C t The heat up curve reveals inappropriate control settings Inappropriate settings may produce the following heat up curves Xp too low C t Tv Tn too low C t Xp too h...

Page 63: ...key if a parameter is to be retained prior to OK The parameter flashes switch by pressing and Possible parameters RS232 RS485 Address RS485 0 to 127 The parameter flashes switch by pressing and Possib...

Page 64: ...Principle For ATC calibration in steady state the bath temperature at the location of the temperature sensor CT is determined at the respective adjusted working temperature This value is then set on...

Page 65: ...tandard operation after calibration The parameter flashes switch by pressing and A 1 point 2 point or 3 point calibration can be carried out The value TmpValue is only indicated In addition the measur...

Page 66: ...shes Set by using the numeric keypad and confirm by pressing If only a 2 point calibration is carried out the following menu items are not indicated anymore The value TmpValue is only indicated In add...

Page 67: ...calibration always affects the current working temperature also the one set via interface 9 7 3 Type 1 2 3 point A 1 point 2 point or 3 point calibration can be carried out First geometrically define...

Page 68: ...nt CT on the device and enter under menu item CalValue X by using the keypad CalValue 1 79 70 C CalValue 2 119 50 C CalValue 3 159 30 C 4 Calibration Press the key if a parameter is to be retained pri...

Page 69: ...step The value flashes Set by using the numeric keypad and confirm by pressing Return to 2 Set working temperature value 160 00 C The value TmpValue is only indicated In addition the measured tempera...

Page 70: ...d prior to OK Level 2 Parameter level The parameter flashes Set by using the numeric keypad and confirm by pressing The parameter flashes Set by using the numeric keypad and confirm by pressing The pa...

Page 71: ...The limitation of the operating temperature range effects the temperature setting in the menu with the key Only setting of working temperatures which lie within the determined limits is possible Exis...

Page 72: ...e pump motor from high viscosity of the bath fluid at low temperatures For refrigerated circulators Freezing protection when using water as bath fluid Upper band and Lower band The band limitation is...

Page 73: ...230 V max 1 25 A Channel 1 voltage output for recorder V Channel 2 voltage output for recorder V Channel 3 current output for recorder mA EPROG external programmer input External standby Standby inpu...

Page 74: ...the output value for channel 2 Possible parameters ActInt ActExt Power Setpoint The parameter flashes switch by pressing and Select the scale for channel 2 The value flashes Set by using the numeric k...

Page 75: ...ng The value flashes Set by using the numeric keypad and confirm by pressing Possible parameters 0 20 mA 4 20 mA The parameter flashes switch by pressing and Possible parameters Setpoint variable flow...

Page 76: ...g the numeric keypad and confirm by pressing The value setpoint is only indicated Parameter Level Possible parameters inactive active The parameter flashes switch by pressing and Possible parameters A...

Page 77: ...mittent heating or cooling Setpoint active setpoint temperature setpoint 1 2 3 integr programmer external programmer 2 Then select the scale for channels 1 to 3 Voltage outputs channels 1 and 2 Assign...

Page 78: ...rculator Selecting the signal The programmer E PROG input of the circulator can be matched to the output signal of the external voltage or current source Voltage voltage input Current current input L...

Page 79: ...current value by pressing the appropriate keys on the keypad of the instrument Example A 200 C and set by pressing Example B in the diagram illustrates that the end point values are freely selectable...

Page 80: ...s displayed Press to start Additional tips for using the STAND BY input The standby function can be used in conjunction with the AUTOSTART feature 1 If the Autostart function is NOT turned ON the stan...

Page 81: ...ed without having to change the pin assignments Meaning of the terms under menu item Function The circulator is in condition StandBy or Alarm For Type normal pins 2 and 3 are connected in any case acc...

Page 82: ...ulator is operated without bath fluid or the liquid level is insufficient Replenish the bath tank with the bath fluid Tube breakage has occurred insufficient filling level due to excessive bath fluid...

Page 83: ...the flow rate and temperature of the cooling water The first stage compressor does not work After a short cooling interval the compressor motor will be automatically reconnected and the message CODE 2...

Page 84: ...esent use Press to automatically perform a one time modification of the configuration Then contact an authorized JULABO service center Disturbances that are not indicated The electronic pump motor is...

Page 85: ...4 I The shield of the connecting cable is electrically connected to the plug housing and the sensor tube SERIAL RS232 RS485 serial interface This port can be used to connect a computer with an RS232 o...

Page 86: ...ated circulator or JULABO MVS Solenoid valve controller for cooling water Pin assignment Pin Signal only with attached JULABO equipment 1 24 V I max current 25 mA 2 0 V 3 Alarm relay 4 Reserved do not...

Page 87: ...4 Programmer input EPROG 0 to 10 V 0 to 20 mA 5 Current output Channel 3 0 to 20 mA 4 to 20 mA 6 GND for Progammer 0 V Control connectors 13 14 The control output 13 is not powered in the OFF conditi...

Page 88: ...l the computer master sends commands to the circulator slave The circulator sends data including error messages only when the computer sends a query In remote control mode the start command and all va...

Page 89: ...Setting parameters or temperature values Command Parameter Response of circulator OUT_MODE_01 0 Use working temperature Setpoint1 OUT_MODE_01 1 Use working temperature Setpoint2 OUT_MODE_01 2 Use wor...

Page 90: ...T_PAR_09 xxx Xp control parameter of the cascade controller 0 1 99 9 OUT_PAR_10 xxx Proportional share of the cascade controller 1 99 9 OUT_PAR_11 xxx Tn control parameter of the cascade controller 3...

Page 91: ...E Prog input IN_PAR_00 none Temperature difference between working sensor and safety sensor IN_PAR_01 none Te Time constant of the external bath IN_PAR_02 none Si Internal slope IN_PAR_03 none Ti Time...

Page 92: ...ted control dynamics 0 aperiodic 1 standard IN_HIL_00 none Max cooling power IN_HIL_01 none Max heating power 12 4 Status messages Status messages Description 00 MANUAL STOP Circulator in OFF state 01...

Page 93: ...of the condenser is impaired Clean air cooled condenser Check the flow rate and cooling water temperature for a water cooled condenser 21 WARNING COMPRESSOR STAGE 1 DOES NOT WORK First stage compresso...

Page 94: ...e conditions OFF R OFF or ALARM Connect the circulator to the computer using an interface cable Start the EasyBlackBox program The program asks for the port used COM1 and the baud rate of the unit You...

Page 95: ...plying light pressure Attach the electronic module using the screws A The circulator is ready for use It automatically recognizes the installed electronic module 15 Cleaning repairing the unit Caution...

Page 96: ...nge the bath fluid from time to time Repairs Before asking for a service technician or returning a JULABO instrument for repair please contact an authorized JULABO service station When returning the u...

Page 97: ...d to the refrigerated bath using the screws supplied with the unit Top view HST HSP 19a 19b SL circulator Mounting the optional devices On the basic version of the ultra low refrigerated circulator th...

Page 98: ...r the heater 30 Mains power switch illuminated Turn the power supply and the HST booster heater on and off 31 0 C 20 60 100 140 180 220 Adjustable excess temperature protection on the HST see page 99...

Page 99: ...otentiometer to the value for the high temperature protection see above by means of a screwdriver and the scale which is printed on Example above 50 C Recommendation When the working temperature in th...

Page 100: ...he mains socket 21 22 Important If an HSP booster pump is used the pump connections 21 22 cannot be used any more They have to be closed tightly with union nuts with inserted blind sieves 43 OUT IN Pu...

Page 101: ...external open system and fasten with tube clamps to prevent slipping 17 2 Technical specifications HSP booster pump Pressure max Psi bar at 0 liters 46 4 3 2 43 5 3 0 Discharge max lpm at 0 bar 36 30...

Page 102: ...y Buyer s sole and exclusive remedy under the Initial Warranty is strictly limited in Seller s sole discretion to either i repairing defective parts or ii replacing defective parts In either case the...

Page 103: ...overned by the substantive laws of the Commonwealth of Pennsylvania without regard to its principles of conflicts of law 8 Waiver Any failure of the part of Seller to insist on strict compliance with...

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Julabo FP52-SL, Operating Manual

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