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Julabo EW-12151-31, Operating Manual

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Julabo EW-12151-31 Operating Manual Download Page 1

 

 

 

 

 

Operating Manual 

 

 

 

 

  ME 

 

English 

 

 

 

 

Refrigerated and  

 

Heating Circulators 

 

 

F25-ME 

 

F26-ME 

 

F32-ME 

 

F33-ME 

 

F34-ME 

 

 

FP40-ME 

 

FP50-ME 

 
 

water-cooled

 

 

FPW50-ME 

 

 

 

 

Translation of the Original Operating Manual 

 

 

 

JULABO USA, Inc.  

884 Marcon Boulevard 

Allentown, PA 18109 

Phone:  +1(610) 231-0250 

Fax: 

+1(610) 231-0260 

 

info.us@ julabo.com 

 

www.julabo.com 

19530512-V1.doc 

 

14.03.16 

Summary of Contents for EW-12151-31

Page 1: ...ME F26 ME F32 ME F33 ME F34 ME FP40 ME FP50 ME water cooled FPW50 ME Translation of the Original Operating Manual JULABO USA Inc 884 Marcon Boulevard Allentown PA 18109 Phone 1 610 231 0250 Fax 1 610...

Page 2: ...according to the requirements of ISO 9001 and ISO 14001 Certificate Registration No 01 100044846 Unpacking and inspecting Unpack the circulator and accessories and inspect them for possible transport...

Page 3: ...4 2 Cooling Machine 19 5 Preparations 20 5 1 Installation 20 5 2 Bath fluids 20 5 3 Temperature application to external systems 21 5 3 1 Tubing 22 5 4 Filling draining 23 6 Operating procedures 24 6 1...

Page 4: ...ers XP TN TV INTERNAL 44 9 6 MENU SERIAL BAUDRATE HANDSHAKE PARITY 45 9 7 MENU ATC Absolut Temperature Calibration 46 9 7 1 ATC SENSOR INTERNAL EXTERNAL 48 9 7 2 ATC STATUS YES NO 48 9 7 3 CALIBRATION...

Page 5: ...l requirements of the bath Absolute Temperature Calibration ATC3 provides high temperature stability at all points in the bath With the 3 point calibration an offset is adjusted at three temperatures...

Page 6: ...1 610 231 0250 Fax 1 610 231 0260 info us julabo com www julabo com Safety instructions for the operator You have received a product designed for industrial use Nevertheless avoid strikes to the housi...

Page 7: ...dual warning labels are enclosed with the warning labels included in the delivery Warning labels must be easily visible to users 1 Warning label W00 Colors yellow black Danger area Attention Observe i...

Page 8: ...h oil as bath fluid These oils fully or partially consist of mineral oil or synthetic oil For disposal observe the instructions in the safety data sheets These units contains refrigerants at this time...

Page 9: ...emperature range C 28 200 30 200 Temperature stability C 0 01 0 01 Cooling capacity Medium ethanol C kW 20 0 20 0 26 0 2 0 06 20 0 20 30 0 45 0 39 0 15 0 05 Refrigerant R134a R134a Overall dimensions...

Page 10: ...tion V Hz 115 60 115 60 Current draw at 115 V A 15 14 Mains power connection V Hz 100 60 Current draw at 100 V A 15 FP40 ME FP50 ME FPW50 ME Working temperature range C 40 200 50 200 Temperature stabi...

Page 11: ...erature Calibration INT EXT C 3 9 Temperature control PID3 cascade temperatur control Heater wattage at 230 V kW 2 0 Heater wattage at 115 V kW 1 0 Electronically adj pump capacity stages 1 4 Flow rat...

Page 12: ...ence 35 K Alarm message optical audible permanent Warning message optical audible in intervals Environmental conditions according to IEC 61 010 1 Use only indoor Altitude up to 2000 m normal zero Ambi...

Page 13: ...ted water will cause pitting corrosion in heat exchangers made of stainless steel Due to their corrosive characteristics distilled water and deionized water are unsuitable and will cause corrosion of...

Page 14: ...ossibly highly dangerous situation If these instructions are not followed serious injury and danger to life could result Caution Describes a possibly dangerous situation If this is not avoided slight...

Page 15: ...ot bath oil Do not drain the bath fluid while it is hot Check the temperature of the bath fluid prior to draining e g by switching the unit on for a short moment Use suitable connecting tubing Avoid s...

Page 16: ...achine parts etc Do dangerous steams or gases arise when heating Is an exhaust needed when working What to do when a dangerous substance was spilled on or in the unit Before starting to work obtain in...

Page 17: ...d change from VFD Display to standard display the key is locked for a short time The above graph front side shows an example for standard display 3 1 Key Return Stop pump heater 2 Return in the menu o...

Page 18: ...1 11 Control indicators in the header Heating Cooling Alarm Remote control 12 Control indicators in the header Temperature indication Internal or External actual value Temperature indication in C F n...

Page 19: ...achine T10A D5 x 20 mm 20a 20b Mains power cable with plug for circulator Mains power cable with plug cooling machine 21 Built in mains outlet for connection of circulator 22 Drain tap 23 Drain port 2...

Page 20: ...tor dial for cooling machine 19 in position 1 for operation with ME circulator only F25 F26 F34 Keep at least 20 cm of open space on the front and rear venting grid Do not set up the unit in the immed...

Page 21: ...n of an unsuitable bath liquid Unsuitable bath fluids are fluids which e g are highly viscous much higher than recommended at the respective working temperature have a low viscosity and have creep cha...

Page 22: ...350 C 8 930 220 0 5 m 8 930 221 1 0 m 8 930 222 1 5 m 8 930 223 3 0 m Metal tubing insulated M16x1 50 C to 200 C Adapter for metal tubing M10x1 on M16x1 Order No 8 970 444 Warning Tubing At high worki...

Page 23: ...tection Filling Take care that no liquid enters the interior of the circulator Recommended maximum filling level with water as bath fluid 30 mm below the tank rim Recommended maximum filling level wit...

Page 24: ...oltage specified on the identification plate Deviations of 10 are permissible Connect the circulator with mains power cable 20a to the mains outlet 21 Connect the control cable 15a between the connect...

Page 25: ...witch 1b turned on the circulator automatically switches the cooling machine off and on It is switched off if the actual working temperature is increased by 30 C cooling is not required the heater ope...

Page 26: ...e for temperature control Example Adjustment modification of the pre setting of SETPOINT 3 1 Press the key 2 Select SETPOINT 3 by pressing the key Example SETPNT 3 70 00 C 3 Keep the key pressed until...

Page 27: ...the circulator switches to the active SETPOINT example on the left SETPNT 1 25 00 C The integer digits flash example 25 2 By pressing the keys and the value is changed to 50 00 C and is confirmed by p...

Page 28: ...is a fire hazard We disclaim all liability for damage caused by wrong settings This excess temperature protection is independent of the control circuit When activated heater and circulating pump are c...

Page 29: ...w level protection according to IEC 61010 2 010 is triggered a complete all pole shutdown of heater and circulating pump is effected A continuous alarm sounds and together with the ticker LOW LEVEL AL...

Page 30: ...VAL AL TYPE by pressing the key 3 Press the key and the set parameter will flash Example WARNING 4 Change the parameter by pressing the key and confirm by pressing the key or press the key if the para...

Page 31: ...nu item See chapter 8 2 1 Press the key 2 By pressing the or key select the menu OVERTMP or SUBTEMP 3 Press the key The integer digits flash 4 Change the values to 87 C and or 83 C by pressing the and...

Page 32: ...ernal Control parameter XP TN TV INTERNAL Control parameter XP TN TV XPU EXTERNAL Adjustable interface parameters Page 45 BAUD RATE PARITY HANDSHAKE ATC Absolute Temperature Calibration Page 46 Sensor...

Page 33: ...PNT Standby or last setpoint GO Time of start NOW TIMER Level 2 Parameter level Press the key if a parameter is to be retained Correction function for parameters or values prior to OK Set program step...

Page 34: ...R are alternately indicated Check the correct setting of the internal real time clock if required see MENU CONFIG The started program A B C1 After the start the program will indicate the currently cal...

Page 35: ...erature has occurred 9 2 MENU PROGRAM creation administration Menu level 1 1 program 10 sections The integrated programmer permits fast and easy programming of setpoint temperature sequences This temp...

Page 36: ...r values prior to OK Level 2 Level 3 Parameter level STEP 1 10 Set program step with and Example EDIT STEP 01 For STEP 01 the values for SETPOINT 01 and TSLICE 01 are set one after the other values wi...

Page 37: ...key or Press the key if the parameter is to be retained 1 2 The pump flow is pre adjusted in the factory and can be modified to suit user requirements Using a screwdriver turn the screw 1 anti clockw...

Page 38: ...on and off remote control by pressing and Control display in the topline for Remote For remote control refer to 59 Connect RS232 with PC or Switch on and off autostart by pressing and AUTOSTART on on...

Page 39: ...interface parameters of both interfaces circulator and PC and make sure they match refer to 12 1 Setup for remote control page 59 9 4 2 AUTOSTART Warning For supervised or unsupervised operation with...

Page 40: ...adjustment can be set in a sub menu The pump motor will be shutdown in case of alarm anyhow 9 4 4 Setting of clock and date The internal real time clock allows starting a program any time The clock is...

Page 41: ...eters or values prior to OK Level 2 Parameter level or Switchover of control type by pressing and The control type can be adjusted in the OFF mode only Depending on the adjustment only the active para...

Page 42: ...ATC SENOR EXT set ATC STATUS to OFF See page 46 Attention Place the external sensor into the temperature controlled medium and securely fix the sensor Pt100 M R Accessory Pt100 external sensor Order N...

Page 43: ...rature without overshooting Setpoint change The temperature increases at the same rate the target temperature is achieved without overshooting With both settings constant temperature is achieved after...

Page 44: ...e instabilities Excessive reset times will result in unnecessary prolongation of compensation of the control difference Setting range 0 999 Lead time Tv Differential component The differential compone...

Page 45: ...to page 59 Factory settings 4800 Baud even hardware handshake Level 2 Parameter level Press the key if a parameter is to be retained The parameter flashes switch by pressing and The parameter flashes...

Page 46: ...e For ATC calibration in steady state the bath temperature at the location of the temperature sensor CT is determined at the respective adjusted working temperature This value is then set on the circu...

Page 47: ...TC calibration YES return to standard operation after calibration The parameter flashes switch by pressing and A 1 point 2 point or 3 point calibration can be carried out The selected calibration is i...

Page 48: ...ternal temperature sensor connected to the socket ext Pt100 The circulator is able to save both parameter sets However only the one which has been set under menu item ATC SENSOR is displayed 9 7 2 ATC...

Page 49: ...er of the following pairs of values indicated on the LCD DIALOG DISPLAY Pairs of values TMPVAL X Circulator temperature 1 or 2 or 3 actual value TT The actual temperature of the bath is simultaneously...

Page 50: ...ETPNT 1 25 00 C The integer digits flash Example 25 Change the value to 80 00 C by pressing the keys and and confirm by pressing the key The decimal digits flash Confirm once more by pressing the key...

Page 51: ...lash set by pressing 70 The first of 3 points is calibrated Return to 2 Set working temperature value SETPNT 120 00 C The value is only indicated Integer digits flash set by pressing 119 Decimal digit...

Page 52: ...teger digits flash set by pressing Decimal digits flash set by pressing 0 100 The value flashes set by pressing 0 100 The value flashes set by pressing mit In case of external control these menu items...

Page 53: ...in 1 steps COOLING MAX 0 to 100 in 1 steps 9 8 2 Limits for external control SAFETMP INTERN MAX MIN Restriction for the temperature range of the internal bath Setting range 94 9 C 200 0 C The limits...

Page 54: ...al bath and the external system to any maximum value for the heat up and cool down phase During the heat up phase this difference value is always added to the actual external temperature During the co...

Page 55: ...nsufficient filling level of bath fluid caused by pumping out Replace the tubing and refill bath liquid The float is defect e g transport damage Repair by authorized JULABO service personnel Error mes...

Page 56: ...is defect Error message with ticker CLEAN CONDENSER OR CHECK COOLING WATER Insufficient cooling of condenser Clean the air cooled condenser Check the flow and the temperature of the cooling water of a...

Page 57: ...ress the key for a non recurring automatic change of the configuration In this case please call the JULABO Technical Service or an authorized dealer Disturbances that are not indicated The electronic...

Page 58: ...n assignment Pin Signal 1 I 2 U 3 U 4 I The shield of the connecting cable is electrically connected to the plug housing and the sensor tube RS232 serial interface This port can be used to connect a c...

Page 59: ...d do not use 5 Cooling pulse 12 Remote control 12 1 Setup for remote control 9 6 5 1 RS232C 1 Check the interface parameters for both interfaces on circulator and PC and make sure they match Serial in...

Page 60: ...START is not possible A transfer sequence consists of command space Hex 20 parameter decimal separation with a period end of file Hex 0D The commands are divided into in and out commands in commands r...

Page 61: ...low temperature warning limit SUBTMP out_sp_07 x Set the pump pressure stage 1 4 out_par_04 x x CoSpeed 0 5 0 Band limit during external control Setting the maximum difference between the temperatures...

Page 62: ...none Te Time constant of the external bath in_par_02 none Si Internal slope in_par_03 none Ti Time constant of the internal bath in_par_04 none CoSpeed Band limit max difference between the temperatur...

Page 63: ...standard 12 4 Status messages Status messages Description 00 MANUAL STOP Circulator in OFF state 01 MANUAL START Circulator in keypad control mode 02 REMOTE STOP Circulator in r OFF state 03 REMOTE S...

Page 64: ...rnal Pt100 sensor not connected 20 WARNING CLEAN CONDENSOR OR CHECK COOLING WATER CIRCUIT OF REFRIGERATOR Cooling of the condenser is affected Clean air cooled condenser Check the flow rate and coolin...

Page 65: ...F or ALARM Connect the circulator to the computer using an interface cable Start the EasyBlackBox program The program asks for the port used COM1 and the baud rate of the unit You do not have this inf...

Page 66: ...de of the unit using a wet cloth and low surface tension water The circulator is designed for continuous operation under normal conditions Periodic maintenance is not required The tank should be fille...

Page 67: ...er s sole and exclusive remedy under the Initial Warranty is strictly limited in Seller s sole discretion to either i repairing defective parts or ii replacing defective parts In either case the warra...

Page 68: ...d shall be governed by the substantive laws of the Commonwealth of Pennsylvania without regard to its principles of conflicts of law 8 Waiver Any failure of the part of Seller to insist on strict comp...

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