Julabo CORIO CP-1000F Operating Instructions Manual Download Page 1

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Immersion / Open Bath / Refrigerated Circulators

Operating Instructions

Important: keep original operating manual for future use.
1.951.0900-V0

Summary of Contents for CORIO CP-1000F

Page 1: ...English Immersion Open Bath Refrigerated Circulators Operating Instructions Important keep original operating manual for future use 1 951 0900 V0 ...

Page 2: ... 1 Installation of the circulator 15 8 Preparations for operating the device 15 8 1 Securing the immersion circulator 15 8 2 Closed stainless steel bath tanks 19 8 3 Basic refrigeration baths 20 8 4 Bath fluids 21 8 5 Temperature control for external connected systems 23 8 6 Tubing 24 9 Commissioning 25 9 1 Filling 26 9 2 Switching on Start Stop 26 9 3 Excess temperature and low level safety devic...

Page 3: ...frigeration circulation circulator 47 13 3 Refrigerant 52 14 Materials of parts in contact with the bath fluid 53 14 1 Circulator 53 15 Accessories 53 15 1 For external connection 53 15 2 For open baths 54 16 Maintenance cleaning storage 54 16 1 Maintain the refrigeration capacity 54 16 2 Cleaning 55 17 Storage 55 18 Repair service 56 18 1 Warranty 57 19 Waste disposal 58 19 1 Packaging 58 19 2 Un...

Page 4: ...49 0 7823 51 0 Fax 49 0 07823 2491 info de julabo com www julabo com The JULABO quality management system The standards for the development production and distribution of temperature control devices for laboratory and industry use satisfy the requirements of ISO 9001 and ISO 14001 Registration certificate No 01 100044846 Unpacking and inspection If the packaging is damaged or if you discover any c...

Page 5: ...ain liquid media in a bath tank or with a refrigeration unit The bath fluids recommended by JULABO must be used as tempering media Units with pump connections allow the tempering tasks to be carried out in an external temperature control system JULABO circulators are not designed for the direct temperature control of foods semi luxury foods and tobacco or pharmaceutical and medical products Direct...

Page 6: ...perature protector is a safety device which is independent of the control circuit whose value is set using a tool screwdriver A float switch acts as the low level safety device If these safety devices trip the heater and circulating pump are completely shut down Interfaces CAN bus to communicate with the refrigeration machine RS232 interface for remote control USB connector to act as host to updat...

Page 7: ...ed will result in death or serious injury This signal word designates a danger with a medium level of risk which if it not prevented may result in death or serious injury This signal word designates a danger with a low level of risk which if it not prevented may result in minor or moderate injury Designates a possibly harmful situation If it is not prevented the system or something near it may be ...

Page 8: ...efrigerant leakage Place the unit on a flat surface of non flammable material Operate the unit under an exhaust hood as much as possible Do not start the unit if it is damaged or leaking Compare the mains voltage and frequency with the specifications on the type plate Only connect the unit to a fused mains connection via a FI circuit breaker Ia 30 mA Only connect the unit to a power socket with gr...

Page 9: ...off Do not bend the bath fluid tubing Check the hoses at regular intervals for signs of material fatigue for example cracking Do not drain the bath fluid when it is hot Check the temperature of the bath fluid before draining it for example by switching on the unit briefly Switch off the unit and pull the plug before moving the unit or carrying out service or repair work Have all service and repair...

Page 10: ...come hazardous are used the unit may only be used by a person who is completely familiar with these substances and the unit This person must be able to assess the possible dangers in full 6 2 Operating and ambient conditions for using the unit Avoid impacts on the housing vibrations damage to the operative keypad keys and display and heavy soiling Ensure that the product is checked at regular inte...

Page 11: ...t apply the enclosed safety symbols 1 2a or 2b on the control side panel where they are clearly visible 1 Warning of a danger zone Attention Observe documentation Operating manual safety data sheet 2a It is essential that you read the user information prior to operation Area of validity EU 2b It is essential that you read the user information prior to operation Area of validity USA NAFTA As a resu...

Page 12: ...ol indicator alarm 4 Edit keys for navigating in the operating dialog 5 OK key 1 Switch the temperature control on off 2 Store value parameter 3 Alarms confirm signal 6 Menu key for navigating in the operating dialog 7 Pump switchover Delivery external internal 8 Adjustable excess temperature safety device 9 Control indicator cooling 10 Control indicator heating 11 USB host interface type A ...

Page 13: ...type B for data transfer to the PC for example for control tasks using the EasyTEMP software 17 Pump connection Return IN M16x1 external 18 Pump connection Supply OUT M16x1 external Refrigerated Circulators 19 Recessed handle front rear 20 CAN connection cable for refrigeration machine circulator 21 CAN plug for connecting to the circulator 22 Fuses Miniature circuit breakers for refrigeration mac...

Page 14: ...r to the refrigeration circulator 26 Drain cock and drain port behind ventilation grille 27 Caps connectors for the cooling coil Accessories included in the supply 1x Main cable for voltage supply for the refrigeration machine 23 and circulator 11 use one only for refrigeration circulator 1x Connection cable Refrigeration machine 22 Circulator 11 With Refrigerated Circulators 1x CAN connection cab...

Page 15: ...t is dropped Do not loiter under the unit during transportation and operation The installation site should be a sufficiently large room to ensure that it does not become too hot due to the heat emission The surface for the device should be flat and made of non flammable material A specific room size is prescribed for refrigerated circulators At high temperatures position the unit under an exhaust ...

Page 16: ...hment clamp order No 9970420 Pay special attention to the circulator s immersion depth see Technical data when selecting the bath Place the bath on a flat surface on a pad made of non flammable material Secure the bath attachment clamp to the bath tank The wall thickness may be up to 30 mm Attach the circulator with a click to the bath attachment clamp Stand attachment order No 9970022 For use wit...

Page 17: ... the pump connectors and the external consumer and secure them with tube clamps Switch the pump function to external circulation Pump set order No 9970141 Installation on the circulator Push the end of the tubing on the OUT side on to the port on the pump Secure against slipping using the clamp Push the end of the tubing on the IN side on to the holding device on the pump Secure the pump housing t...

Page 18: ...cooling water temperature should be at least 5 C lower than the working temperature Install the cooling coil on the pump set Remove the caps from the pump set Insert the ends of the cooling coil through the fastening boreholes and secure them with the washers and hex nuts Install the connection ports to the cooling coil Slide the cooling water hoses over the connection ports and prevent slipping B...

Page 19: ...s for the sealed baths The circulators feature the bracket which is secured to the baths Type BC4 BC6 BC12 BC26 Order No 9905504 9905506 9905512 9905526 Temperature range C 20 300 Approx weight kg 5 2 6 4 8 2 15 0 Dimensions WxDxH cm 23x41x42 24x44x47 33x49x47 39x62x48 Useful bath opening WxLxD inner cm 13x15x15 13x15x20 22x15x20 26x35x20 Filling volume Min Max l 3 0 4 5 4 5 6 0 8 5 12 0 19 0 26 0...

Page 20: ...3x47x69 Useful bath opening WxLxD inner cm 13x15x15 13x15x15 13x15x15 22x15x15 Filling volume Min Max l 3 0 4 0 3 0 4 0 3 0 4 0 5 0 7 5 Materials for parts in contact with the medium Bath and drain valve 1 4301 304H Bath Bath cover seal FKM Viton O ring on drain valve FKM Viton Type 601F 900F 1000F 1001F Order No 9461705 9461706 9461707 9461707 Temperature range C 40 200 40 200 40 200 38 100 Weigh...

Page 21: ...cified water and 30 tap water for a temperature range from 5 C to 80 C The parts of the bath which come into contact with the bath fluid may be damaged and cause the failure of the device The water quality depends on the local conditions Hard water is not suitable for temperature control tasks due to its high lime content and will produce lime deposits in the bath Ferrous water can cause corrosion...

Page 22: ... The intended use of the units includes the indirect temperature control of fluids We do not know which substances these are Many substances are inflammable flammable or explosive harmful polluting In other words dangerous The user bears sole responsibility for handling these substances Use personal protective equipment The following questions should help to identify possible dangers and minimize ...

Page 23: ...ystem Connect an external system Remove the union nuts and sealing plates from the pump connectors The tube connectors can be used for tubing with M16x1 internal connections in this state Tighten the connections with a maximum torque of 3 Nm holding the nuts a f 17 mm as you do so Second method Secure barbed fittings to the union nuts Tighten the connections with a maximum torque of 3 Nm holding t...

Page 24: ...aling screws Danger from the incorrect use of tubing The tubing must be suitable for the pressure and temperature range which results from operation and for the bath fluid for example silicon oil must not be used with silicon tubings Secure the tubing connections to prevent them sliding off Use tube clamps Do not kink the tubing This will reduce throughput and may cause the maximum pressure in the...

Page 25: ...ns cable regularly for signs of damage We disclaim all liability for damage caused by incorrect line voltages Commissioning the circulator with a refrigeration machine Connect the circulator and refrigeration machine using the mains lead Connect them to the voltage supply using the fitted plug on the refrigeration machine and the mains lead Connect the CAN jacks on both devices with the CAN connec...

Page 26: ...ator Do not exceed the maximum bath capacity see Technical Data 1 The bath temperature rises hot bath fluid can overflow 2 The bath temperature falls the low level alarm will stop the tempering process Monitor the level until it reaches working temperature 9 2 Switching on Start Stop When pressing the keys it is advisable to hold the circulator head with one hand OF F Switching on The device is sw...

Page 27: ...er this indicator has stopped flashing The button is used to set device parameters in the dialog Here are the menus Int Selection of the interface Pu Pump capacity tset Adjustment of the timer SAFE Safety adjustments Atc Temperature sensor adjustment conF Device configuration data Data processing The setting options of the menus are described in the chapters 9 3 Excess temperature and low level sa...

Page 28: ...meter set temperature is displayed In mode SF the safety temperature can be displayed 4 Press to leave the dialog E40 E01 Low level safety device IEC 61010 2 010 The early warning system for low level signals E40 a critical fluid level Replenish the bath tank with bath fluid before the low level protection triggers a shutdown of the main functional elements The actors will be shut down on all pole...

Page 29: ...1 Max internal pump flow to 2 Max external pump flow 1 Select Pu with and or keys 2 Confirm with 3 Set pump speed with or in the range of 30 100 even during the operation The set value is saved with the key The key is used to exit the dialog and return to the previously set value 9 5 Adjusting of temperature setpoint Factory setting 10 C Example Changing the desired value from 33 00 to 45 50 The t...

Page 30: ... retained even after a power outage To set the timer select SEt press the minute digits are flashing Changing the timer value in minutes Press the key to set a higher value Press the key to set a lower value Press the key briefly for single steps press and hold the key to adjust the values quickly Save the set value as the desired value by pressing the key the display flashes briefly The decimal p...

Page 31: ...n measuring point TT Temperature on circulator The calibration adjustment of the temperature sensor can be carried out at one to three values balancing points in the working temperature range Place a calibrated thermometer resolution 0 01 C in the center of the bath used to measure the actual bath temperature In case of a 1 point calibration 1P the adjustment curve is moved entirely towards the or...

Page 32: ...perature setpoint for example 50 00 C 2 Press key 3 The bath is heated to 50 C Once the set point is reached allow the bath temperature to swing in for about 3 minutes 4 Press the Ct1 is displayed Press set with or the temperature readed at the calibrated thermometer Expl 48 90 Press to set a higher value Press to set a lower value 5 Confirm with value flashes briefly Depending on the type of sele...

Page 33: ...d the unit is returned to operation by pressing the key in manual control mode In remote control mode the values need to be resent by the PC via the interface Should such a safety standard not be required the AUTOSTART function automatic start mode may be activated thus allowing the unit to be started directly by pressing the mains power switch or using a timer The AUTOSTART function allows the de...

Page 34: ...ver there is the possibility of a separate supply of circulator and basic cooling unit hLiN 1 Select submenu hLiN 2 Press 3 Select yEs factory setting or nowith or 4 Confirm with Display flashes four times The switchover process is shown briefly on the temperature display Reset parameter Factory init With the factory init all settings are reset to the values of the delivery The ATC calibration val...

Page 35: ...ion device is switched off and the full heating capacity is available If the setpoint is reduced the device switches back on and supplies cooling capacity Conditions for this Setpoint change is 5 K and heating up theating is 2 min cooL 1 Select submenu cooL 2 Press 3 Select Auto Automatic operation factory setting with or where cooling capacity is available if needed 4 Select On with or Refrigerat...

Page 36: ... direct query available 232 Operation via RS232 interface Use shielded cables only The shield should be continuous and should be electrically connected to the plug s housing When working with the SERIAL interface use a null modem cable JULABO accessory RS232 Interface cable 9 pol 9 pol 2 5 m Order no 9900110 Normal operation can be ensured only if cables no longer than 3m 9 85 ft are used The use ...

Page 37: ...rfasce 232 Usb or OFF with oder 2 Press to confirm The display flashes briefly In submenu con the following is adjustable 1 Select bAud Hand or Pari with or bAud for setting the baudrate 1 Press 2 Select with or the baudrates 1 2 2 4 4 8 9 6 19 2 38 4 57 6 115 2 3 Confirm with The display flashes briefly Hand for setting the dataflow 1 Press 2 Select with or nonE SOFt or Hard 3 Confirm with The di...

Page 38: ...f it is not recognized Example of a LOG file beginning filename 0 LOG0000 txt temperature unit C RecordingTime Setpoint InternalTemp Power 1 45 00 11 45 100 2 45 00 11 68 100 3 45 00 11 89 100 4 45 00 12 10 100 bb Reading black box data The black box is integrated into the controller and stores all relevant data from the last 20 minutes In addition persisting alarms and warnings are logged to an a...

Page 39: ...tor in rOFF state 00 REMOTE START Circulator in remote control mode OUT commands out_mode_05 Start Stop command in remote operation 0 R OFF 1 R ON IN PV PV Process value Response of device in_pv_00 Actual bath temperature in_pv_01 Heating power being used in_pv_03 Temperature value registered by the safety sensor TANK in_pv_04 Over temperature safety device setting IN SP SP Setpoint in_sp_00 Worki...

Page 40: ...ial parameter version Firmware version status Status Error OUT SP out_sp_00 Adjustment of the setpoint xxx xx out_sp_07 Set pump to factory settings 1 5 out_sp_27 Adjust the pump stepless do not use for reprogramming see out_sp_27 At pump level 4 the outlet pressure is approx 450 mbar Pump chacteristic steps 1 5 ...

Page 41: ...xcess temperature sensors report a temperature difference of more than 20 K E 14 The cut out value of the excessive temperature protector is below the defined working temperature Set the safety temperature to a higher value E 33 The cable for the overtemperature safety sensor has been broken or short circuited E 40 The early warning system for low liquid level is indicating a critical liquid level...

Page 42: ...tion as a heating circulator only until the cause for E61 is resolved Then proceed as described under 1 E 63 Internal error Contact JULABO Service Department E 70 Internal error Contact JULABO Service Department E 72 Internal error Contact JULABO Service Department E 83 Warning Excessive power consumption via USB interface 300 mA E 99 Internal error Contact JULABO Service Department E108 E116 The ...

Page 43: ...ondensation pressure sensor defective short circuit E418 Condensation pressure sensor defective break E425 Error in refrigeration system E426 Error in refrigeration system E427 Error in refrigeration system E1427 Warning Error in refrigeration system E431 Maximum compressor current exceeded E432 Error in refrigeration system E433 Error in refrigeration system E1431 Warning No compressor current de...

Page 44: ...ase repeat process If it does appear again change the USB stick or contact JULABO Service To cancel the alarm state 1 Switch off the device at the main switch 2 Eliminate the cause of the alarm or wait for approx 4 seconds depending on error type 3 Switch on the device again at the mains power switch 4 4 If the error occurs again a remote diagnosis must be made by the JULABO Service To do this pro...

Page 45: ...o the power supply on all poles For baths without a drain tap remove the circulator from the bath tank Small bath tanks do not have a drain tap and can be carried for drainging The temperature of the bath fluid should not exceed 50 C Enclosed baths and refrigeration machines Connect a suitable hose to the drain port 12 mm external Route the hose to a vessel or drain Open the drain valve with the k...

Page 46: ...Heating capacity at 115 V kW 1 0 Heating capacity at 230 V kW 1 5 2 0 Circulating pump Delivery rate at 0 bar L min 8 27 Pressure at 0 liters bar 0 1 0 7 Max viscosity cSt 50 Dimensions WxDxH without bracket cm 13 2 x 16 0 x 35 5 Useful immersion depth cm 16 Weight kg 2 5 Ambient temperature range C 5 40 Mains power connection V Hz 100 115 10 50 60 Power consumption at 100 V A 9 10 Mains power con...

Page 47: ...ol kW 0 2 0 2 0 17 0 15 0 1 0 02 Refrigerant R134a Overall dimensions HxDxH cm 23 x 39 x 65 44 x 41 x 44 Useful bath opening WxD cm 13 x 15 13 x 15 Bath depth cm 15 15 Filling volume from to Liters 3 0 4 0 3 0 4 0 Weight with circulator kg 25 7 24 7 Ambient temperature range C 5 40 5 40 Mains connection V Hz 100 10 50 60 100 10 50 60 Power consumption A Nom 4 Tot 15 Nom 4 Tot 15 Mains connection V...

Page 48: ... Useful bath opening WxD cm 13 x 15 22 x 15 Bath depth cm 15 15 Filling volume from to Liters 3 0 4 0 5 0 7 5 Weight with circulator kg 28 0 36 0 Ambient temperature range C 5 40 5 40 Mains connection V Hz 100 10 50 60 100 10 50 60 Power consumption at 100 V A Nom 5 Tot 15 Nom 11 Tot 15 Mains connection V Hz 115 10 60 115 10 60 Power consumption at 115 V A Nom 4 Tot 12 Nom 7 Tot 12 Mains connectio...

Page 49: ...nt R452a R452a Dimensions WxDxH cm 36 x 46 x 74 39 x 62 x 75 Useful bath opening WxD cm 22 0 x 15 0 26 0 x 35 0 Bath depth cm 20 0 20 0 Filling volume from to Liter 8 0 10 0 21 0 30 0 Weight with circulator kg 38 2 51 7 Ambient temperature range C 5 40 Mains connection V Hz 100 10 5 50 60 Power consumption at 100 V A Nom 11 Tot 15 Mains connection V Hz 115 10 60 115 10 60 Power consumption at 115 ...

Page 50: ...frigerant R452A R452A Dimensions WxDxH cm 42 x 49 x 70 45 x 64 x 95 Useful bath opening WxD cm 18 x 13 35 x 41 Bath depth cm 15 30 Filling volume from to Liter 5 7 5 42 56 Weight with circulator kg 51 2 73 7 Ambient temperature range C 5 40 5 40 Mains connection 115 V 60 Hz V Hz 115 10 60 Power consumption at 115 V A Nom 9 Tot 16 Mains connection 230 V 50 Hz V Hz 200 230 5 10 10 50 60 200 230 5 10...

Page 51: ...ndustrial and commercial sector Devices of class A are intended for the use in an industrial electromagnetic environment When operating in other electromagnetic environments their electromagnetic compatibility may be impacted This device is not intended for the use in living areas and cannot guarantee adequate protection of the radio reception in such environments Humidity Maximum relative humidit...

Page 52: ...egulation is to protect the environment by reducing emissions of fluorinated greenhouse gases Among other things it regulates the emission limits use and recovery of these substances It also contains requirements for operators of systems which require contain these substances to function Under Regulation 517 2014 the operator of a system of this nature has the following duties The operator must en...

Page 53: ...terials of parts in contact with the bath fluid 14 1 Circulator Description Material Motor 1 4301 Pump PPS Heater 1 4404 316L Sensor 2xPt 100 metal fitted 1 4571 Sensor connection 1 4301 Float 1 4401 Float pipe 1 4571 Clamp 1 4301 Tubing FPM FKM 15 Accessories A wide selection of accessories is available for the following products at www julabo com for optimum adaption to your temperature control ...

Page 54: ...f the unit and pull the plug before starting any cleaning work before carrying out any service or repair work or before moving the unit Empty the unit completely before moving it Transport the unit carefully 16 1 Maintain the refrigeration capacity The device is designed for continuous operation in normal conditions No regular maintenance work is required The condenser on the front should be clean...

Page 55: ...ing products will make the surface of the bath go cloudy and will dissolve the adhesive Plastic baths will therefore start to leak Clean bath tanks with wet products never rub them dry The cloths or sponges you use should not be contaminated with scouring particles or dust A good essentially smear free cleaning effect can be achieved using a microfiber cloth moistened with water Use warm water wit...

Page 56: ...nit to avoid any harm to the service personnel It is essential that you enclose a short fault description Before returning the device please complete an online return form at http www julabo com com support rma Ensure careful and adequate packing JULABO cannot accept any liability for damage caused by incorrect packaging In the interest of product improvement JULABO reserves the right to make any ...

Page 57: ... to a maximum of 10 000 working hours To apply for this extended warranty the user must register the unit on the JULABO web site www julabo de indicating the serial no The extended warranty will apply from the date of JULABO GmbH s original invoice JULABO GmbH reserves the right to decide the validity of any warranty claim In case of faults arising either due to faulty materials or workmanship par...

Page 58: ...quipment WEEE The current official journal on this matter is available on the European Parliament s homepage The symbol for the separate collection of electrical and electronic equipment is a crossed out trash can Disposal with household waste unsorted waste or similar collections of municipal waste is not permitted Contact an authorized waste disposal contractor in your country 19 3 Refrigerant R...

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Page 68: ...JULABO GmbH Gerhard Juchheim Strasse 1 77960 Seelbach Germany Tel 49 7823 51 0 Fax 49 07823 2491 info de julabo com www julabo com Changes without prior notification reserved 25 03 2019 ...

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Summary of Contents for CORIO CP-1000F

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Julabo CORIO CP-1000F, Operating Instructions Manual, Page: 1 / 68

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Summary of Contents for CORIO CP-1000F

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