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JUKI PS-800-13085, Instruction Manual

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JUKI PS-800-13085 Instruction Manual Download Page 78

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6-2-1. Safety precautions

1. Anyone other than the workers (persons concerned) is prohibited from touching the machine 

during installation and adjustment procedures.

2. Keep your hands away from the moving parts in order to protect against cuts while the knife 

is in operation.

3. Direct contact with the blade point of the counter knife and moving knife is prohibited in order 

to protect against scrapes and scratches.

Putting a hand here is pro-

hibited in order to protect 

against cuts and laceration.

6-2. Rotary knife

Summary of Contents for PS-800-13085

Page 1: ...PS 800 13085 INSTRUCTION MANUAL...

Page 2: ...5 4 2 Attaching the needle 16 4 3 Threading the machine head 17 4 4 Bobbin replacement procedure 18 4 5 Adjusting the thread tension 19 4 6 Adjusting the thread take up spring and the thread breakage...

Page 3: ...2 Disposal of batteries 69 6 SUBCLASS MODEL 70 6 1 Barcode reader 70 6 2 Rotary knife 75 6 2 1 Safety precautions 75 6 2 2 How to carry out coaxial adjustment 76 6 2 3 How to adjust the timing belt te...

Page 4: ...C 21 Operating humidity range 35 to 85 No dew condensation Laser type 5 to 70 22 Storage temperature range 5 to 60 C Laser type 10 to 100 C 23 Storage humidity range 20 to 85 No dew condensation 85 ap...

Page 5: ...s feed mechanism Y axis feed mechanism Cassette clamp device Operation panel Air control box Electrical control box Power switch also used as the emergency stop switch Thread stand Bobbin winder devic...

Page 6: ...Detach top cover first Then detach the remaining covers from the four surfaces 3 Remove clamping plates of front and rear caster seats from the sewing machine Tools are packed in the accessory box fo...

Page 7: ...Lift the sewing machine with a forklift to bring it to the specified location Weight of the sewing machine 500 kg Insert the forks of the forklift into this portion 5 Remove parts accessories and feed...

Page 8: ...horizontally on the forks of the forklift Keep the sewing machine on the forks in such a way that it does not rattle 3 1 2 Setting up the X feed mechanism 1 Detach clamping plates Put the screws and n...

Page 9: ...ech anism 4 Detach rubber plug Remove four nuts on the opposite side with a wrench key Take care no to allow the screws to slip off the mounting holes after you have removed the nuts Put the nuts you...

Page 10: ...ng up the table 1 Set up the left right and front center tables Tighten the screws as illustrated in Fig 1 2 Set up the front tables left and right Secure the aforementioned parts with dedicated link...

Page 11: ...e right with T head screw A and nut B B B A A C C B B A A B B A A 2 Secure the power switch plate to the alumi num plate of the front table right with T head screw A and nut B 3 For switch button asm...

Page 12: ...ON 1 Inspect horizontality of the sewing machine 2 Inspect whether the electrical components and pneumatic components are correctly assembled 3 Inspect whether the needle entry point is correctly ali...

Page 13: ...Detach the throat plate Inspect the hook timing 5 Inspect the clearance provided between the X feed origin detection sensor and the detection plate 6 Inspect whether the X feed mecha nism operates smo...

Page 14: ...blown directly to the human body Then carefully open the air cock 2 Adjustment of air pressure Pull up air regulating knob Then turn it to adjust the air pressure to 0 5 0 55 MPa Then push down air re...

Page 15: ...lity of the air supply When the supply air contains a considerable amount of moisture Ambient environment When our machine is installed at a place where the temperature greatly changes in the morning...

Page 16: ...shed press this key again for 2 seconds to keep parameter 4 key numbers from 0 to 9 5 key numbers from 9 to 0 6 key turn left 7 key turn right 2 Indicator light 1 Parameter indicator light 2 Productio...

Page 17: ...sewing machine table in X direction Take care not to allow the machine to hit against someone standing near the table to cause inju ry 2 Be sure to secure a space as wide as 500 mm or more around the...

Page 18: ...for the first time after delivery or after having disused it for a long time replenish the hook with a small amount of oil in advance WARNING Turn OFF the power before starting the work so as to preve...

Page 19: ...old the needle so that its groove faces toward blade point of the rotary hook 2 Tighten screw In the case of replacing the needle with a needle which differs in specifications be sure to re adjust the...

Page 20: ...ower before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 Put sewing machine thread on thread stand 2 Pass the thread as illustrated in the figure Lastly...

Page 21: ...nd pull the thread as it is By so doing the thread will pass under the tension spring and be pulled out from thread hole C 3 Pull out the thread by 50 mm from thread opening C Check the position of yo...

Page 22: ...that the needle thread and bobbin thread are interlaced together at the center of material thick ness Fig A If the thread tension is excessively high when sewing a light weight material the ma terial...

Page 23: ...e detector plate Loosen setscrew Adjust the position of thread breakage detection plate so that the contact depth between thread breakage detection plate and thread take up spring becomes 0 to 0 2 mm...

Page 24: ...case remove the thread being tangled in the hook carefully Then re start sewing WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing mach...

Page 25: ...g to the sewing machine type as shown in the figure on the left For the S type Position the timing gauge with its S inscription turned up For the H type Position the timing gauge with its H inscriptio...

Page 26: ...veral turns clockwise 5 Press button to start winding thread on the bobbin 6 When the bobbin thread amount wound on the bobbin reaches the set amount 80 the bob bin winder automatically stops turning...

Page 27: ...ng of the thread trimmer connecting rod with groove in the thread trimming cam The specified QEP value of the electrical shaft an gle setting parameter has been factory adjusted to 290 at the time of...

Page 28: ...he hexagonal wrench key 3 Mark the 5 mm position of the moving knife blade with a black marker pen Adjust the counter knife pressure with counter knife pressure adjustment screw After the completion o...

Page 29: ...e is turned ON press switch 2 Cylinder lifting plate comes off upward Re move it The cylinder pushes up the lifting plate 3 To install cylinder lifting plate press switch The cylinder comes down to al...

Page 30: ...m Oil splashes confirmation paper 10 mm When carrying out the procedure described below confirm the state that the needle thread from the thread take up lever to the needle and the bobbin thread are r...

Page 31: ...ting the hook oil quantity firstly adjust the oil quantity by turning oil quantity adjustment screw in the direction of arrow A to increase it Then adjust the hook oil quantity by turning the adjustme...

Page 32: ...he throat plate 2 Loosen two needle hole adjustment eccentric screws of the throat plate Adjust the position of the throat plate so that the needle is aligned with the center of needle hole in the thr...

Page 33: ...ng set the QEP value to 245 tighten screw on the main shaft motor side and loosen screw on the lower shaft side Then turn the pulley to bring the needle bar to its upper dead point 5 Holding the pulle...

Page 34: ...isk presser vertical movement speed and pressure 3 Changing the disk presser Check the actual sewing operation Use the disk presser or the plastic disk presser according to the condition of actual sew...

Page 35: ...or underside of material Change over the setting of the wiper function be tween ON and OFF in accordance with these two conditions of the needle thread end position To put the needle thread end on th...

Page 36: ...ending on thickness or type of the material 1 Press on the main screen of electrical box 2 When you press the Machine setting parameter is displayed When you enter the password 11111111 screen is disp...

Page 37: ...to allow the thread end to be pushed by air Launch the pattern creation software to operate and process the pattern to be sewn On the screen that is displayed by clicking Op eration processing click E...

Page 38: ...ither burrs nor acute edges at rims of the template 2 Determine the slit width within the range of 6 to 10 mm according to the pattern template It is normally set to 8 mm 3 Milling path 3 Milling path...

Page 39: ...er templates are aligned Affix exclusive template tape 36 mm wide to por tions and as illustrated in the figure 2 To produce more beautiful seams it is recom mended to firmly secure the material at th...

Page 40: ...aching a pattern Moving an empty pattern with no material fit positioning hole A on the pattern positioning plate on the positioning pin Fit other two auxiliary positioning holes B on the positioning...

Page 41: ...Place the material to be sewn on the pattern Then check that the material is neatly arranged horizontally In addition secure the material with the holding method that matches the pattern to prevent t...

Page 42: ...ily stop sewing C OPEN key Move the cylinder lifting plate up and down D PRESS key Used to move up down the cassette holder E START key Used to start sewing F USB port G Reset button Used to re start...

Page 43: ...move the screen to the presser foot setting screen 1 Page move key Used to move the screen to the test mode screen 1 Test key Used to operate the sewing pattern by jumping Line segment return key Use...

Page 44: ...duration of use of the sewing machine has reached the time requiring maintenance is provided in order to extend the product life of the sewing machine Under this mode the maintenance screen is display...

Page 45: ...screen keep the clamp foot held at its current position while moving the shaft Lifted or lowered The Main screen is displayed after the operation panel is started up P259 Automatic operation of the c...

Page 46: ...stitch sewing speed P170 Number of revolutions of the reverse feed stitching r min 100 to 3000 1200 Reverse feed stitching speed P13 Whether or not the soft start is required Yes No Yes Whether the m...

Page 47: ...10 Thread clamp ON angle at the begin ning of sewing P26 Thread clamp ending angle at the beginning of sewing 1 to 990 10 Thread clamp OFF angle at the begin ning of sewing P27 Thread clamp starting...

Page 48: ...p Yes No No Statistics settings P49 Bobbin thread remain ing amount is cleared at the time of turning the power ON Yes No No Whether the remaining amount of bobbin thread is reset to 0 zero when turni...

Page 49: ...age output IO Yes No No Thread breakage setting P60 The number of revo lutions of the thread trimmer main shaft r min 10 to 500 260 Thread trimmer main shaft speed P61 Delay in the start of thread tri...

Page 50: ...ewing point of the machining file Default The sewing machine stops after the completion of machining P395 Template recognition method Barcode elec tronic tag Electronic tag By serial number of file Ba...

Page 51: ...ncoder is damaged 3 Power board is broken 4 The motor is broken 1 Check the wiring of the spindle encoder 2 Replace the spindle motor 3 Replace the power board 4 Replace the motor E020 X axis overvolt...

Page 52: ...ilure 1 Abnormal startup 2 The motherboard is damaged 1 Restart 2 Replace the motherboard E029 X axis overheated Drive overload Lighten the load E030 Y axis overvoltage Refer to E020 Error Handling Me...

Page 53: ...Replace the thread trimming module E056 Shear driver overload Refer to E026 Error Handling Method E057 Shear driver position differ ence Refer to E027 Error Handling Method E058 Shear driver AD sampl...

Page 54: ...Method E070 Y servo parameter storage exception Abnormal memory chip Replace the chip E071 Y servo system parameter is abnormal Parameter configuration error Check parameter configuration E072 Y Servo...

Page 55: ...se quence error Incorrect wiring phase sequence Wiring in the correct phase sequence E088 Y servo driver Rated cur rent input error Spare alarm E089 Y servo brake resistor over load Spare alarm E090 Y...

Page 56: ...maged and short circuit ed 2 The motor is stuck 3 The power board spindle module is damaged 1 Check and replace the motor 2 Check the machinery 3 Replace the power board E113 Broken spindle encoder 1...

Page 57: ...am is the old version 2 Mechanical stuck 1 Internal drive spindle no version number means that the old version needs to be returned to the factory to update the program 2 Check the machinery E134 Spin...

Page 58: ...e the power board E205 Pressure box didn t put down The current frame is in the raised state Click the Frame button to lower the press frame E206 Failure of head board 1 Bad head cable 2 The head plat...

Page 59: ...func tion such as lifting IO 6 Replace the motor 7 Check the line replace the driver E213 Broken line 1 The sewing thread is broken 2 Disconnection detection device failure 3 Parameter error 1 Thread...

Page 60: ...s BP01 system can only upgrade BP01 program 2 Confirm whether the upgrade file in the USB flash drive is damaged E221 Upgrade file type error The upgrade file is corrupted or the upgrade file is not s...

Page 61: ...ce or change screen E233 File error An error occurred while reading or writing from the USB flash drive 1 Replace graphics files 2 Re insert U disk or replace U disk E234 Graph or head offset out of b...

Page 62: ...the auxiliary pressure frame 2 Reset parameters E249 Frame and auxiliary frame is not pressed down 1 Unpressed frame and auxiliary frame 2 Parameter setting error 1 Click the corresponding button to p...

Page 63: ...the program 2 Check the encoder cable E409 0x Driver board encoder Z interference Refer to E408 Error Handling Method E410 0x Driver board bus un dervoltage 1 Voltage drop 2 The bus load is too heavy...

Page 64: ...Refer to E089 Error Handling Method E424 0x Driver board absolute encoder overheating Refer to E090 Error Handling Method E425 0x Driver board battery voltage is too low Refer to E091 Error Handling M...

Page 65: ...ndling Method E449 0x Drive board drive over load warning Refer to E026 Error Handling Method E450 0x Driver board position deviation too large warning Refer to E419 Error Handling Method E451 0x Driv...

Page 66: ...board is open Refer to E025 Error Handling Method E476 0x Drive board overload Refer to E026 Error Handling Method E477 0x The driver board is out of position Refer to E027 Error Handling Method E478...

Page 67: ...r 1 Loosen screw of the face plate Remove the face plate 2 Loosen and remove screw of the needle bar upper bushing and screw of the needle bar lower bushing 3 Aligning the grease hole of grease gun wi...

Page 68: ...ecified oil to the oil tank through the rubber plug hole 4 When the oil amount in the oil tank reaches the upper scale mark stop pouring oil 5 Return the rubber plug to and return the cover to their o...

Page 69: ...r No 32 white oil to the gear box little by little 3 When the oil amount reaches the upper scale mark B of the oil level gauge stop pouring oil 4 Return the cover and gasket of the gear box and hook c...

Page 70: ...optional needle cooler Check the rough state of needle tip Use the ball pointed needle 3 The needle often breaks The needle is bent The needle comes in contact with the intermediate presser The needle...

Page 71: ...le enters in the center of intermediate presser Adjust the air blowing direction of the air blower according to the direction of sewing so that the needle thread at the tip of needle can be clamped wi...

Page 72: ...tery following the local laws and regulations How to remove the battery A 1 Release lock of the door at the back or side face of the sewing machine to open the door 2 Remove cover setscrews of electri...

Page 73: ...cable clip band through the hole in mounting plate and bundle the barcode reader cable with the cable clip band When bundling the barcode cable slightly loosen the cable near the barcode reader 2 Det...

Page 74: ...e barcode seal to the cassette at the posi tion that is 250 mm left from the center of cassette setup guide and 30 mm below the upper side of cassette The aforementioned sticking position is recommend...

Page 75: ...hange D from Electronic identification label to Barcode Then press E A 2 Setting the barcode functions Setting the barcode functions on the oper ation panel 1 Press button A B 2 Press button B In the...

Page 76: ...73 Setting the barcode number 1 Press button A 2 Press button B A B 3 Select the sewing pattern file you want to read and press button C 4 Press button D Save the data D C...

Page 77: ...the pattern is converted appropri ately If the barcode reader does not beep adjust the vertical position of the barcode reader If the pattern is not converted even when the barcode reader beeps check...

Page 78: ...cedures 2 Keep your hands away from the moving parts in order to protect against cuts while the knife is in operation 3 Direct contact with the blade point of the counter knife and moving knife is pro...

Page 79: ...ing plate lower fixing plate timing belt cover moving knife cover and knife clamp Counter knife device Moving knife device 3 Detach the moving knife components clamp plate one piece one moving knife o...

Page 80: ...ile taking care to prevent it from interfering with the flat portion of moving knife shaft counter knife shaft adjust the position of the counter knife unit so that the bushing shaft lightly moves up...

Page 81: ...rotates smoothly If any malfunction occurs adjust the position of the counter knife unit 12 Check the operation status of the bush ing jig respectively in the aforemen tioned four directions Then secu...

Page 82: ...knife from coming in contact with the knife pressure adjustment screw of the counter knife Note Do not allow the moving knife to interfere with the screw Turn ON the power and air to the sewing machi...

Page 83: ...haft by hand to adjust so that the counter knife is almost in parallel with the moving knife Parallel 6 2 4 3 Position of the knife pressure adjust ment screw of the counter knife 6 2 4 4 Position of...

Page 84: ...the height of counter knife Up to 5 5 mm Interference with the top surface of the lower cassette must be prevented 3 mm or less Moving knife 3 After you have adjusted the counter knife to an appropria...

Page 85: ...e pressure is 0 zero So that the moving knife comes in slight contact with the counter knife After you have pushed the adjustment screw tighten the setscrew Adjust the counter knife and the moving kni...

Page 86: ...ct with the moving knife rod without fail 6 2 6 Adjusting the operating speed of template when the knife operates Start the machine and proceed to the main inter face Then click Menu Click Param File...

Page 87: ...nd knife patterns are created using the Layer 2 Fig 1 Fig 2 6 2 7 2 Installing the sewing software Open the exclusive rotary knife sewing software Select the file and click it to open Select the file...

Page 88: ...eld and 54 5 in the Y axis direction field The head 2 position should be adjusted according to the cutting position and the displacement of sewing position The smaller the X axis travel amount is ente...

Page 89: ...f the angle is less than 135 the connection points intersect with each other at the position that is 0 1 mm ahead of them as shown in the figure 3 From the beginning to the end of cutting cutting effe...

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