JUKI IP-310/ACF-172-1790 Page 4 Instruction Manual Download | Manualshive

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5. MAINTENANCE MODE ...............................................................................................126

5-1. Performing key lock ...........................................................................................126
5-2. Displaying version information .........................................................................128
5-3. Using check program .........................................................................................129

5-3-1. Displaying the check program screen ...................................................................129
5-3-2. Performing needle thread trimmer origin adjustment ..........................................130
5-3-3. Performing bobbin thread trimmer origin adjustment .........................................131
5-3-4. Performing sensor check ........................................................................................132
5-3-5. Performing LCD check ............................................................................................134
5-3-6. Performing touch panel compensation .................................................................135

5-4. Communication screen of maintenance personnel level ...............................137

5-4-1. Data which are possible to be handled ..................................................................137
5-4-2. Displaying the maintenance personnel level ........................................................138

5-5. Information screen of the maintenance personnel level ................................139

5-5-1. Display of error record ............................................................................................139
5-5-2. Display of the cumulative working information ....................................................141

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Summary of Contents for IP-310/ACF-172-1790

Page 1: ...ENGLISH IP 310 ACF 172 1790 INSTRUCTION MANUAL ...

Page 2: ... interval input 21 1 8 2 Performing the individual input 24 1 9 Copying ACF pattern 27 1 10 Changeover of men s and ladies wear 29 1 11 Naming the pattern 30 2 OPERATION OF THE SINGLE UNIT OF SEWING MACHINE AND SETTING PROCEDURE LBH MODE 31 2 1 LCD display section at the time of independent sewing 31 2 1 1 LBH data input screen 31 2 1 2 Independent sewing screen 34 2 2 Performing LBH pattern No se...

Page 3: ...ing memory switch data 78 2 17 1 Changing procedure of memory switch data 78 2 17 2 Memory switch data list 80 3 OTHER FUNCTIONS 87 3 1 Using communication function 87 3 1 1 Handling possible data 87 3 1 2 Performing communication by using the media 89 3 1 3 Performing communication by using RS 232C 92 3 1 4 Take in of the data 93 3 2 Information function 96 3 2 1 Observing the maintenance and ins...

Page 4: ...ad trimmer origin adjustment 131 5 3 4 Performing sensor check 132 5 3 5 Performing LCD check 134 5 3 6 Performing touch panel compensation 135 5 4 Communication screen of maintenance personnel level 137 5 4 1 Data which are possible to be handled 137 5 4 2 Displaying the maintenance personnel level 138 5 5 Information screen of the maintenance personnel level 139 5 5 1 Display of error record 139...

Page 5: ... 1 OPERATION TO DRIVE THE DEVICE ACF MODE 1 1 Name of each section of the operation panel 1 1 1 Body Front Right side 1 5 4 3 2 6 9 8 7 0 ...

Page 6: ...ata input screen and the communication screen can be performed 5 MODE key Changeover of the data input screen and the mode changeover screen which performs various detail settings can be performed 6 MEDIA slot MEDIA slot use it with lid closed 7 CONNECTOR for RS 232C communication 8 VARIABLE RESISTOR for adjusting contrast of colored LCD screen Contrast of the screen can be adjusted Adjust it as y...

Page 7: ...utton This button performs the release of error NUMERAL INPUT button This button displays ten keys and input of numerals can be performed SEWING DATA DISPLAY button This button displays the sewing data list corresponding to the pattern No being selected Refer to 2 7 Changing sewing data p 44 ACF PATTERN NAME setting button This button displays the character input screen Refer to 1 11 Naming the pa...

Page 8: ... ACF data input screen p 8 4 Start sewing Set the sewing product and press the knee switch or hand switch switch set to the start switch Then the sewing machine automatically starts and sewing starts For the setting procedure of the start switch refer to 2 17 Changing memory switch data p 78 For the detailed explanation of this screen see 1 3 2 Automatic sewing screen p 11 3 Set the sewing machine...

Page 9: ... 1 3 LCD display section under ACF mode 1 3 1 ACF data input screen A B C D E F N O P Q M G I K H J L ...

Page 10: ...threading in this state turn OFF the power before performing F BOBBIN WINDER button Bobbin thread can be wound Refer to 1 6 Winding bobbin thread p 17 G ACF PATTERN SELECTION button ACF pattern No being selected at present is displayed on this button and when this button is pressed ACF pattern No selection screen is displayed Refer to 1 4 Performing ACF pattern selection p 14 H NUMBER OF BUTTONHOL...

Page 11: ...ngle unit of the sewing machine is possible Refer to 2 OPERATION OF THE SINGLE UNIT OF SEWING MACHINE AND SETTING PROCEDURE LBH MODE p 31 O JUMP FEED AMOUNT INPUT button Inputted jump feed amount is displayed on the button In addition when the button is pressed down the jump feed amount input screen is displayed and edit of data can be performed This button is displayed only when with without jump...

Page 12: ... 11 1 3 2 Automatic sewing screen B C D E O H G M I A L P J K N F ...

Page 13: ...RDER display Sewing order of respective sewing patterns is displayed I MANUAL SEWING CHANGEOVER button When this button is pressed down the mode is changed to the manual sewing mode and the manual sewing screen is displayed Note Be careful since the pre set is actuated J COUNTER display Existing counter value is displayed K COUNTER CHANGEOVER button Every time this button is pressed down sewing co...

Page 14: ...e changed over alternately C CLOTH FEED RIGHT button In case of men s wear carriage is returned to the previous LBH pattern data In case of ladies wear carriage is advanced to the next LBH pattern data D CLOTH FEED LEFT button In case of men s wear carriage is advanced to the next LBH pattern data In case of ladies wear carriage is returned to the previous LBH pattern data E ONE STITCH FEED button...

Page 15: ... 2 Call the ACF pattern selection screen When ACF PATTERN SELECTION button A is pressed down the ACF pattern selection screen is displayed A 3 Select the pattern No Press ACF pattern No button B you desire to select 4 Determine the pattern No When ENTER button C is pressed the ACF pattern No selection screen is closed Then the selection has been finished When you desire to delete the registered AC...

Page 16: ...ing under ACF mode the sewing machine interrupts sewing and stops At this time the error screen is displayed to inform that the temporary stop switch is pressed 1 Release the error Press RESET button C to release the error Then the manual sewing screen is automatically displayed C B A ...

Page 17: ... is pressed sewing data advances by one Return the presser to the re sewing position 3 Perform again the sewing work from the start When the knee switch or hand switch set to the start switch is pressed sewing starts again For the setting procedure of the start switch refer to 2 17 Changing memory switch data p 78 Note When taking out the cloth and performing re sewing advance the carriage up to t...

Page 18: ... and 2 4 Performing re sewing under LBH mode p 39 1 Remove needle thread from the thread take up to needle before winding bobbin thread 2 When winding the bobbin thread in the state that sewing is not performed remove the needle thread from the thread path of thread take up and remove the bobbin from the hook 2 Display the bobbin winding screen Press BOBBIN WINDER button A in the ACF data input sc...

Page 19: ...n the screen When this button is pressed the counter setting screen is displayed 2 Selection of the kinds of counters This sewing machine has two kinds of counters i e sewing counter and No of pcs counter Press SEWING COUNTER KIND SELECTION button B or NO OF PCS KIND SELECTION button C to display the counter kind selection screen The kinds of respective counters can be set separately A G F B C E D...

Page 20: ...s by one When the existing value is reached to 0 the count up screen is displayed Counter not used No of pcs counter UP counter Every time the sewing of one ACF data is performed the existing value is pulsed by one When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time the sewing of one ACF data is performed the existing value is minus by one Whe...

Page 21: ...ng value In case of the sewing counter press button D and in case of the No of pcs counter press button E and the existing value input screen is displayed Here input the existing value 1 7 2 Count up releasing procedure When count up condition is reached during sewing work the count up screen is displayed CLEAR button H to reset the counter and the screen returns to the sewing screen Then the coun...

Page 22: ...n is displayed 3 Input the pattern No Input ACF pattern No you desire to newly register with the ten keys B When ACF pattern No which has been already registered is inputted the sewing data which has been registered is displayed in the upper part of the screen Select ACF pattern No which is not displayed and has not been registered New register to ACF pattern No which has been already registered i...

Page 23: ...t is possible to input from buttons L M Press ENTER button N to determine the feed amount and the LBH pattern selection screen is displayed H 6 Input the number of buttonholes Input the number of buttonholes to continuously sew with the ten keys G It is possible to input from buttons H I as well Press ENTER button J to determine the number of buttonholes and the feed amount input screen is display...

Page 24: ...t the LBH continuous sewing pattern No Press UP DOWN SCROLL buttons R and LBH continuous sewing pattern No buttons S which have been registered are changed over by turns The contents of continuous sewing pattern are displayed in the buttons Here press the LBH continuous sewing pattern No you desire to select When INDEPENDENT SEWING CONTINUOUS SEWING SELECTION CHANGEOVER button T is pressed the scr...

Page 25: ...has been already registered is inputted the sewing data which has been registered is displayed in the upper part of the screen Select ACF pattern No which is not displayed and has not been registered New register to ACF pattern No which has been already registered is prohibited It is possible to retrieve ACF pattern No which has not been registered with buttons C D Note It is possible for ACF patt...

Page 26: ...BH pattern No When LBH PATTERN BUTTONHOLE No INPUT button G is pressed the LBH pattern selection screen is displayed 7 Determine LBH pattern No Press LBH pattern No you desire to sew from among LBH pattern Nos H located at the bottom of LBH pattern No selection screen Press ENTER button I to determine LBH pattern No and the ACF data input screen is displayed H I G I ...

Page 27: ...nt input screen is displayed Input the feed amount from the ten keys K Press ENTER button L to determine the feed amount value and the ACF data input screen is displayed 9 Register plural LBH pattern Nos In order to register plural LBH pattern Nos to the ACF pattern data repeat the operation of 6 through 8 L K J ...

Page 28: ...lay ACF data input screen Only in case of ACF data input screen pink it is possible to copy ACF pattern 2 Call ACF pattern copy source selection screen When ACF PATTERN COPY button A is pressed the ACF pattern copy source selection screen is displayed 3 Select ACF pattern No of copy source Select ACF pattern No of copy source from among ACF pattern list buttons B Next press COPY DESTINATION INPUT ...

Page 29: ...keys D It is possible to retrieve the unused ACF pattern No with buttons E F 5 Start copying When ENTER button G is pressed copying starts The screen returns to ACF pattern copy source selection screen in the state that the copied ACF pattern No has been selected after approximately two seconds G D E F ...

Page 30: ...s are preset is the sewing start position of the first sewing pattern In case of ladies wear the place moved to the right hand by 600 mm from the position where sewing products are preset is the sewing start position of the first sewing pattern For both men s and ladies wear the sewing start position can be moved to the left hand or right hand by jump feed before sewing Reference 1 Loosen thumbscr...

Page 31: ...ter can be performed As many as 14 characters of characters A to Z and 0 to 9 and symbols can be inputted In case of inputting between characters the inputted character is inserted The cursor can travel with CURSOR LEFT TRAVEL button C and CURSOR RIGHT TRAVEL button D When you desire to delete the inputted character adjust the cursor to the position of the character you desire to delete and press ...

Page 32: ...2 OPERATION OF THE SINGLE UNIT OF SEWING MACHINE AND SETTING PROCEDURE LBH MODE A B C D E G N O Q T M H I J F P K R L S 2 1 LCD display section at the time of independent sewing 2 1 1 LBH data input screen ...

Page 33: ...en When performing threading in this state turn OFF the power before performing G BOBBIN WINDING button Bobbin thread can be wound Refer to 1 6 Winding bobbin thread p 17 H LBH PATTERN SELECION button LBH pattern No being selected at present is displayed on the button and when the button is pressed the LBH pattern No change screen is displayed Refer to 2 2 Performing LBH pattern No selection p 36 ...

Page 34: ... data being selected at present is displayed on the button and when the button is pressed the cloth cutting length change screen is displayed Q SEWING SHAPE SELECTION button Sewing shape which is set to LBH pattern data being selected at present is displayed on the button and when the button is pressed the sewing shape change screen is displayed Refer to 2 3 Performing sewing shape selection p 37 ...

Page 35: ... 34 2 1 2 Independent sewing screen A D B C E G M I J L H K F ...

Page 36: ... this state turn OFF the power before performing G BOBBIN WINDER button Bobbin thread can be wound Refer to 1 6 Winding bobbin thread p 17 H STEP STITCHING button When the button is pressed the screen of step stitching to check needle entry point and to perform re sewing is displayed Refer to 2 4 Performing re sewing under LBH mode p 39 I NEEDLE THREAD TENSION button Needle thread tension which is...

Page 37: ...election screen When LBH PATTERN SELECTION button A is pressed the LBH pattern selection screen is displayed 3 Select the pattern No When UP or DOWN SCROLL button B is pressed LBH pattern No buttons C which have been registered are changed over in order LBH pattern No and the contents are displayed in the button Here press the LBH pattern No button you desire to select 4 Determine the pattern No P...

Page 38: ... performed 2 Call the sewing shape selection screen Press SEWING SHAPE button A and the sewing shape selection screen is displayed 3 Select the 1st bar tacking section Select the shape you desire to sew from among 5 kinds of the 1st bar tacking shape buttons B When it is selected the total sewing shape in which the selected 1st bar tacking is used is displayed A B ...

Page 39: ...ER button D to finish the shape selection and the selected sewing shape is displayed in the LBH data input screen blue Note The number of sewing shapes to be displayed changes according to the level selected in the sewing shape selection level of memory switch data level 2 Refer to 2 17 Changing memory switch data p 78 C D ...

Page 40: ...e the error Press RESET button C to release the error Then the step motion screen is displayed When temporary stop switch A or B is pressed during sewing under LBH mode the sewing machine interrupts sewing and stops At this time the error screen is displayed to inform that the temporary stop switch is pressed C B A ...

Page 41: ...tton I to close the pop up and the presser returns to the sewing product setting position start position 3 Start the sewing When the SEWING MACHINE START button L is pressed sewing starts again J H G I F D K L E In case of the continuous stitching E moves to the sewing start position of the shape during sewing and when it is pressed subsequently it moves to the sewing start position of the previou...

Page 42: ...with the ten keys B When the LBH pattern No which has been already registered is inputted the sewing shape which has been registered is displayed in the upper part of the screen Select the LBH pattern No which is not displayed and has not been registered New register to the LBH pattern No which has been already registered is prohibited It is possible to retrieve the pattern No which has not been r...

Page 43: ...desire to sew 7 Finish the selection of sewing shape Press ENTER button H to finish the selection of the shape Then the sewing shape which has been selected is displayed in the LBH data input screen blue The initial value of sewing data is inputted according to the selected sewing shape Note Number of sewing shapes to be displayed changes according to the level selected in the sewing shape selecti...

Page 44: ... Round square type 13 Semilunar square type 14 Semilunar straight bar tacking type 15 Semilunar taper bar tacking type 16 Eyelet semilunar type 17 Eyelet round type 18 Square radial type 19 Square semilunar type 20 Square round type 21 Square straight bar tacking type 22 Square taper bar tacking type 23 Radial semilunar type 24 Radial round type 25 Semilunar radial type 26 Semilunar round type 27 ...

Page 45: ...registered to ACF pattern which is selected at present can be changed over in order 3 Call the sewing data screen Press SEWING DATA CHANGE button C and the sewing data list screen is displayed 4 Select the sewing data to be changed Press UP DOWN SCROLL button D and select SEWING DATA ITEM button E you desire to change Data item not used according to the shape and data item which is set to without ...

Page 46: ...s put on the data item to change the numeral and the set value can be changed with the button which is displayed in the change screen No in blue color such as is put on the data item to select the pictograph and the pictograph which is displayed in the change screen can be selected For the details of the sewing data refer to 2 7 2 Sewing data list p 46 ...

Page 47: ...e sewing shapes of 30 different kinds which the sewing machine has Refer to 2 6 SEWING SHAPE LIST p 43 1 30 Only 12 kinds of standard sewing shapes can be selected at the time of your purchase When increasing the kinds of shapes perform setting of Sewing shape selection level of memory switch data Refer to 2 17 2 Memory switch list p 80 1 to 30 1 Cloth cut length This item sets the length of cloth...

Page 48: ...l sections 0 200 to 2 500 0 025mm 2nd bar tacking length This item sets length of bar tacking on the front side 0 2 to 5 0 0 1mm 1st bar tacking length This item sets length of bar tacking on the rear side 0 2 to 5 0 0 1mm Compensation of bar tacking width right This item adjusts left side outer shape of bar tacking section in terms of overedging section Both 1st and 2nd bar tacking can be compens...

Page 49: ...ts number of stitches in the upper 90 of eyelet shape 1 to 8 0 1mm 1 Eyelet width This item sets crosswise size of the inside of eyelet shape Actual needle entry point is the dimension to which Knife groove width left is added 1 0 to 10 0 0 1mm 1 Eyelet length This item sets lengthwise size of the inside of eyelet shape 1 0 to 10 0 0 1mm 1 Round type shape length This item sets upper side length f...

Page 50: ... sets the clearance between 1st bar tacking and knife groove This item is applied to all shapes 0 0 to 4 0 0 1mm 2nd clearance This item sets the clearance between 2nd bar tacking and knife groove This item is applied to all shapes 0 0 to 4 0 0 1mm Single double stitching This item selects single or double stitching Single stitching Double stitching Square type top Round type top Semilunar top Squ...

Page 51: ...g 0 to 9 1 3 Without basting 1 to 9 times Basting pitch This item sets pitch at the time of performing basting 1 0 to 5 0 0 1mm 3 Rolling length of basting This item sets rolling length of needle thread when performing basting 2 0 to 20 0 0 1mm 3 Rolling pitch of basting This item sets rolling pitch of needle thread when performing basting 0 2 to 5 0 0 1mm 3 Rolling width of basting This item sets...

Page 52: ...t side position of basting This item sets the amount to move the sewing reference position of basting from the center of left overedging to the right or left 2 0 to 2 0 0 1mm 2 3 Compensation of right side position of basting This item sets the amount to move the sewing reference position of basting from the center of right overedging to the right or left 2 0 to 2 0 0 1mm 2 3 Speed setting of bast...

Page 53: ...rallel section tension 1st cycle of double stitching This item sets needle thread tension at right parallel section of 1st cycle at the time of double stitching 0 to 200 1 2 3 Tension at 1st bar tacking section This item sets needle thread tension at 1st bar tacking section 0 to 200 1 Tension at 2nd bar tacking section This item sets needle thread tension at 2nd bar tacking section 0 to 200 1 2 Se...

Page 54: ... of tie stitching at the start of sewing This item sets number of stitches of tie stitching at the start of sewing 0 to 8 1 stitch Sewing pitch of tie stitching at the start of sewing This item sets sewing pitch of tie stitching at the start of sewing 0 00 to 0 70 0 05mm 2 Tie stitching width at the start of sewing This item sets tie stitching width at the start of sewing 0 0 to 3 0 0 1mm Lengthwi...

Page 55: ...nd of sewing This item sets start position of tie stitching in crosswise direction at the end of sewing 0 0 to 2 0 0 1mm 2 Knife motion This item sets With without motion of normal cloth cutting knife Normal knife motion Off Normal knife motion ON Knife motion at 1st cycle of double stitching This item sets With without motion of cloth cutting knife at 1st cycle when double stitching is performed ...

Page 56: ... of going This item sets width of going side of bar tacking shape Shape Nos 27 28 29 and 30 of 0 10 to 10 00 0 05mm Pitch of returning This item sets sewing pitch of retuning side of bar tacking shape Shape Nos 27 28 29 and 30 of 0 200 to 2 500 0 025mm Width of returning This item sets width of returning side of bar tacking shape Shape Nos 27 28 29 and 30 of 0 10 to 10 00 0 05mm ...

Page 57: ...creen Press PRESSER TYPE SELECTION button A and the presser type selection screen is displayed 3 Select the presser type Press button B of the presser type mounted on the sewing machine The button pressed is shown in reverse video Set the presser type referring to Table of presser type described later 4 Determine the presser type Press ENTER button C and the presser type change screen is closed Th...

Page 58: ... width and Presser size length of the memory switch level 1 to adjust to the presser to be used Refer to 2 17 Changing memory switch data p 78 When using type 5 with stitch width of 6 mm or more and 41 mm or more in length it is necessary to replace components such as presser arm feed plate etc Type Part No of presser foot Type 1 B 1 5 1 1 7 7 1 0 0 0 Type 2 B 1 5 1 1 7 7 2 0 0 0 Type 3 B 1 5 1 1 ...

Page 59: ...parallel section and that at the bar tacking section can be changed in the needle thread tension change screen Change the tension value with UP button B or DOWN button C corresponding to the respective sections 4 Finish the change of needle thread tension Press CANCEL button D and the needle thread tension change screen is closed Then the change has been finished Number of items to be displayed on...

Page 60: ... lowered 120 Crest is raised 2 Bar tacking tension Thread tension is decreased 35 Thread tension is increased Whip stitch 1 Parallel section tension Thread tension is decreased 60 Thread tension is increased 2 Bar tacking tension Thread tension is decreased 60 Thread tension is increased Purl stitch When applying higher tension to the needle thread to permit it to pass straight through fabric the ...

Page 61: ...e reverse display When you desire to set Without edit set the normal display Without edit With edit 3 Determine the sewing data with without edit When ENTER button C is pressed the state of with without edit of the sewing data item which has been set is determined 1 Display the sewing data with without edit setting screen When continuing pressing switch for three seconds the sewing data with witho...

Page 62: ...ng is possible In case of the sewing screen green press READY key and in case of the ACF data input screen pink press CHANGEOVER OF ACF MODE AND LBH MODE button to display the LBH data input screen 2 Call the LBH pattern copy source selection screen When LBH PATTERN COPY button A is pressed the LBH pattern copy source selection screen is displayed 3 Select the pattern No of copy source Select the ...

Page 63: ...ten keys D It is possible to retrieve the LBH pattern No which is not used with buttons E F 5 Start copying Press ENTER button G and copying starts LBH pattern No which has been copied in the selected state returns to LBH pattern copy source selection screen after approximately two seconds G D E F ...

Page 64: ...ter 1 Display the customize pattern register screen When switch is pressed the customize pattern register button A is displayed on the screen When this button is pressed the customize pattern register screen is displayed 2 Select the button to be registered The customize buttons can be registered up to four buttons Four costomize register buttons B are displayed on the screen When the button locat...

Page 65: ...the customize button is finished and the customize button register screen is displayed The registered sewing data is displayed on the customize button 2 12 2 Register state at the time of your purchase The following sewing data have been registered in order from the left hand at the time of your purchase Pitch at parallel section Compensation of bar tacking width left Compensation of bar tacking w...

Page 66: ...N button A is displayed LBH Press this button and changeover of independent sewing and continuous stitching can be performed Independent sewing button B Continuous stitching button D 2 Determine the sewing mode Press MODE key after changing over the sewing mode LBH data input screen of the selected sewing mode is displayed A ...

Page 67: ... 66 2 14 LCD display section at the time of continuous stitching 2 14 1 LBH continuous stitching data input screen A B H K C E D F G M N I J L ...

Page 68: ...turn OFF the power before performing G BOBBIN WINDER button Bobbin thread can be wound Refer to 1 6 Winding bobbin thread p 17 H LBH CONTINUOUS STITCHING DATA NO SELECTION button LBH continuous stitching data No being selected at present is displayed in the button When it is pressed the LBH continuous stitching data No selection screen is displayed I FEED AMOUNT INPUT button Cloth feed amount befo...

Page 69: ... 68 2 14 2 LBH continuous stitching sewing screen A H B D C E F Q R I G S T U J K L M N O P V ...

Page 70: ...hing screen to check the needle entry point and to perform re sewing is displayed Refer to 2 4 Performing re sewing under LBH mode p 39 I WITH WITHOUT DOUBLE STITCHING display With without double stitching which is set to LBH pattern data during sewing is displayed J NUMBER OF TIMES OF BASTING display Number of times of basting which is set to the LBH pattern data during sewing is displayed K NEED...

Page 71: ...d S PATTERN NO display LBH pattern No inputted to LBH continuous stitching data during sewing is displayed LBH pattern No being sewn at present is displayed in reverse video T SPEED variable resistor Number of rotation of sewing machine can be changed The number of rotation which is set is displayed U CLOTH CUTTING LENGTH display Cloth cutting length which is set to the LBH pattern data during sew...

Page 72: ...tton A is pressed the LBH continuous stitching data No selection screen is displayed LBH continuous stitching data No selected at present and the contents are displayed in the upper part of the screen and other LBH continuous stitching data No buttons which have been registered are displayed in the lower part of the screen 3 Select the LBH continuous stitching data No When UP or DOWN SCROLL button...

Page 73: ...referring to 2 15 1 Selection of LBH continuous stitching data p 71 LBH continuous stitching data No 1 only has been registered at the time of your purchase However LBH pattern No has not been inputted and the screen is displayed as shown in the figure on the right side B C A 2 Display the feed amount input screen When FEED AMOUNT button A is pressed the feed amount input screen is displayed 3 Inp...

Page 74: ...hen UP or DOWN SCROLL button E is pressed the registered LBH pattern No buttons F change over in order Contents of sewing data are displayed in the buttons Here press the LBH pattern No button you desire to select 7 Determine the LBH pattern No When ENTER button G is pressed the LBH continuous stitcing data No selection screen is closed and the selection has been finished D F G E ...

Page 75: ...hange the data There are data items to change numerals and those to select pictographs in the sewing data No in pink color such as is put on the data items to change numerals and the set value can be changed with button displayed in the change screen No in blue color such as is put on the data items to select pictographs and the pictographs displayed in the change screen can be selected For the de...

Page 76: ...se this function when sewing various sewing shapes without replacing the knife 1 Display the memory switch list screen When MODE key is pressed MEMORY SWITCH button A is displayed on the screen When this button is pressed the memory switch list screen is displayed 2 Select Cloth cutting knife size button Press UP DOWN SCROOL button B and select Cloth cutting knife size button C The cloth cutting k...

Page 77: ... SCROOL button and select Function of plural motions of cloth cutting knife button F The function of plural motions of cloth cutting knife selection screen is displayed 6 Make effective the function of plural motions of cloth cutting knife Select the effective button G 7 Determine the function of plural motions of cloth cutting knife When ENTER button H is pressed the function of plural motions of...

Page 78: ...h cutting knife size which has been set in step 2 the sewing machine automatically actuates plural motions of knife and performs sewing When you desire to sew the hole shape smaller than the size of knife attached error 489 appears Sewing data S02 Cloth cutting length 1st time Memory switch data Level 1 U18 Cloth cutting knife size 2nd time 3rd time ...

Page 79: ...witch data 1 Display the memory switch data list screen When MODE key is pressed MEMORY SWITCH button A is displayed on the screen 2 Select the memory switch button you desire to change Press UP DOWN SCROOL button B and select the data item button C you desire to change C B A ...

Page 80: ... such as is put on the data items to change numerals and the set value can be changed with buttons displayed in the change screen No in blue color such as is put on the data items to select pictographs and the pictographs displayed in the change screen can be selected For the details of memory switch data refer to 2 17 2 Memory switch data list p 80 ...

Page 81: ...mum position of pedal operation is set 0 to 14 0 0 1mm 14 0mm Presser lifter intermediate position Height of intermediate position of pedal operation is set 0 to 14 0 0 1mm 6 0mm Presser lifter cloth setting position Height of cloth setting position of pedal operation is set 0 to 14 0 0 1mm 0 0mm Needle thread tension at sewing end setting 0 to 200 1 50 Needle thread tension at thread trimming 0 t...

Page 82: ...t speed setting 3st stitch 400 to 4200 100rpm 2000rpm Soft start speed setting 4st stitch 5 to 95 100rpm 3000rpm Soft start speed setting 5st stitch 5 to 95 100rpm 4000rpm Kind of presser Set the kind of the presser Refer to 2 8 Inputting the presser type p 56 Type 1 Presser size width Type 5 When type 5 of Kind of presser is set input the width of the presser 3 0 to 10 0 0 1mm 3 0mm ...

Page 83: ...ive input knife size used 3 0 to 32 0 0 1mm 32 0mm Function of plural motions of cloth cutting knife Ineffective effective Ineffective Ineffective Effective Function of thread breakage detection Ineffective effective Effective Ineffective Effective Needle thread trimming release motion start distance Distance from start of sewing to start of trimmer release motion of needle thread trimmer motor is...

Page 84: ... is selected start of presetting is not performed unless cloth is set on cloth detection sensor When without cloth detection is selected presetting is started even when cloth is not set on cloth detection sensor With cloth detection With cloth detection Without cloth detection Selection of jump feed function When with jump feed is selected jump feed amount can be inputted before the 1st sewing pat...

Page 85: ...Selection of machine type Type of sewing machine head is set 12 shapes 12 shapes 20 shapes 30 shapes Cloth cutting knife power Output power of cloth cutting knife is set 0 Min power 3 Max power 0 to 3 1 1 Selection of machine type Type of sewing machine head is set 0 Standard type 1 Dry head type 0 to 1 1 0 Standard type Max speed limitation speed setting Max speed of sewing machine can be limited...

Page 86: ...e When data related to needle thread tension is changed the changed value is output as long as the set up time 0 to 20 1s Without output Without output Output of set up time Function of origin retrieval each time Origin retrieval is performed after completion of sewing Without Without After end of cycle After end of sewing Knife solenoid lowering time setting 25 to 100 5ms 35 Knife solenoid liftin...

Page 87: ...n case of prohibited jump feed setting becomes invalid and the registered pattern is sewn at the same position Then multi sewing is possible Permitted Permitte Prohibit Changeover of cloth cutting knife return power This item sets output power at the time of returning the cloth cutting knife 0 to 3 1 0 Release amount of bobbin thread trimmer at the start of sewing This item sets the amount of rele...

Page 88: ...e However SU 1 data server utility is necessary to perform download upload from the personal computer 3 1 1 Handling possible data Handling possible sewing data are two kinds below The respective data formats are as described below Data name Extension Description of data Vector format data VD00 VDT Data of the needle entry point created with PM 1 Format of the data which can be used in common amon...

Page 89: ...ata are not saved in the correct folder reading of file cannot be performed There is beforehand the PROG folder in the Media purchased from our company Do not delete it Media drive VDATA ACF172 Save vector format data Save parameter data exclusive for ACF VD00 VDT VD00 VDT VD00 VDT ACF00 EPD ACF00 EPD ACF00 EPD ...

Page 90: ...lever is strongly pressed the media protrudes and falls As a result it may be damaged 2 Draw out the media as it is and removing is completed Cautions when using the CompactFlash TM Do not wet it or touch it with wet hands Fire or electric shock may be caused Do not bend it or apply strong force or shock to it Never perform disassembling or remodeling of it Do not make the contact part of it come ...

Page 91: ...is held pressed for three seconds MEDIA FORMAT button A is displayed on the screen When this button is pressed the media format screen is displayed A 2 Start formating of the media Set the media you desire to format to the media slot close the cover press button B and formating starts Save necessary data in the media to the other vehicle before formating When formating is performed the inside data...

Page 92: ...storing the media in a place of high temperature and high humidity 5 Avoid using the media near exothermic and combustible articles 6 If the contact part of the card becomes dirty failure of contact will be caused Do not touch by hand and control so that dust oil or other foreign material does not adhere to it In addition the inside element is damaged by static electricity or the like So be very c...

Page 93: ...ailure of contact will be caused Do not touch by hand and control so that dust oil or other foreign material does not adhere to it In addition the inside element is damaged by static electricity or the like So be very careful when handling Setting procedure When the lower part of the cover located on the side of the operation panel is opened there is the connector of 9 pin for RS 232C Connect the ...

Page 94: ...isplayed 2 Select the kind of data When data selection button B is pressed the data selection screen is displayed Select button C of kind of data to be communicated The selected button is displayed in reverse video 3 Determine the kind of data When ENTER button D is pressed the kind of data selection screen is closed and the selection of the kind of data has been completed B D A C ...

Page 95: ... data you desire to write For the file No input the numerals of the part xxx of VD00xxx vdt of the file name Designation of the pattern No of writing destination can be performed in the same way When the writing destination is the panel pattern Nos which have not been registered are displayed Designation of the LBH pattern No of writing destination can be performed in the same way When the writing...

Page 96: ... is pressed the data communication starts The communication screen is displayed during communication and the screen returns to the communication screen after the end of communication Do not open the cover during reading the data Data may not be read in L ...

Page 97: ...s increased as well by the function to display the target output and the actual output Refer to 3 2 4 Observing the production control information p 102 and 3 2 5 Performing setting of the production control information p 105 3 Information on machine working ratio pitch time machine time and machine speed can be displayed from the working state of the sewing machine Refer to 3 2 6 Observing the wo...

Page 98: ...tenance and inspection informationscreen display button B in the information screen Information on the following three items is displayed in the maintenance and inspection information screen Needle replacement 1 000 stitches Cleaning time hour Oil replacement time hour The interval to inform of the inspection for each item in button C is displayed at D and remaining time up to the replacement is d...

Page 99: ... replacement clear screen is displayed When ENTER button G is pressed the remaining time up to the replacement is cleared 4 Display the threading diagram When threading button F displayed in the maintenance and inspection screen is pressed the needle thread threading diagram is displayed Observe it when performing threading F G ...

Page 100: ...l the pictograph located on the upper left side changes from blue to orange and five buttons are displayed 2 Display the maintenance and inspection information screen Press maintenance and inspection information screen display button B in the information screen For the details of ERROR RECORD SCREEN DISPLAY button C refer to 5 5 1 Display of error record p 139 For the details of CUMULATIVE WORKING...

Page 101: ... time input screen is displayed 3 Input the inspection time Input the inspection time When the inspection time is set to 0 the warning function stops When clear button F is pressed the value returns to the initial value The initial values of the inspection time of respective items are as follows Needle replacement 0 1 000 stitches Cleaning time 0 hour Oil replacement time 200 hour When ENTER G but...

Page 102: ...button A The inspection time is cleared and the pop up is closed In case of not clearing the inspection time press CANCEL button B and close the pop up Every time one sewing is completed the warning screen is displayed until the inspection time is cleared Warning Nos of the respective items are as follows Needle replacement A201 Cleaning time A202 Oil replacement time A203 B A ...

Page 103: ...trol screen There are two kinds of display ways for the production control screen 3 2 4 1 When displaying from the information screen 1 Display the information screen When information key A of the switch seat section is pressed in the data input screen the information screen is displayed A B 2 Display the production control screen Press production control screen display button B in the information...

Page 104: ...e final target of products is displayed Input the number of pieces referring to 3 2 5 Performing setting of the production control information p 105 D Pitch time Time second required for one process is displayed Input the time unit second referring to 3 2 5 Performing setting of the production control information p 105 E Number of times of thread trimming Number of times of thread trimming per pro...

Page 105: ...CF data input screen the automatic sewing screen is displayed A B 2 Display the production control screen When information key B of the switch seat section is pressed in the sewing screen the production control screen is displayed The contents of display and the functions are common to 3 2 4 1 When displaying from the information screen p 102 ...

Page 106: ...duction control information p 102 2 Input the final target value First input the number of pieces of the target of production in the process to which sewing is performed from now on When final target value button C is pressed the final target value input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button F F B A C D E ...

Page 107: ...thread trimming per process When number of times of thread trimming button E in the previous page is pressed the number of times of thread trimming input screen is displayed Input the value you desire with ten keys or buttons After the input press ENTER button F When the input value is 0 count of the number of times of thread trimming is not performed Use this function by connecting the external s...

Page 108: ...he count press START button again The counted value is not cleared until CLEAR button is pressed When CLEAR button L is pressed in the clear confirmation screen the counted value is cleared 7 Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button I The value to be cleared is the present target value J and actual results value K only Note CLEA...

Page 109: ...he working ratio D The information is automatically displayed from the time of start of measuring the machine speed E The information is automatically displayed from the time of start of measuring the pitch time F The information is automatically displayed from the time of start of measuring the machine time G Number of times of thread trimming is displayed Input the number of times referring to t...

Page 110: ...ed the number of times of thread trimming input screen is displayed Input the value you desire with ten keys or buttons After the input press ENTER button G When the input value is 0 count of the number of times of thread trimming is not performed Use this function by connecting the external switch 4 Start the measurement When START button H is pressed measurement of each data is started G H ...

Page 111: ...isplayed at the position of STOP button To continue measuring press START button again The measured value is not cleared until CLEAR button is pressed 6 Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button J Note CLEAR button is displayed in case of the stop state only When CLEAR button J is pressed the clear confirmation screen is displaye...

Page 112: ... the trial sewing data vector format data is transmitted from PM 1 the screen on the right side is displayed and the needle entry diagram of the transmitted data is displayed in the center of the screen The display color of the needle entry diagram is different according to the thread tension value When the number of stitches of the transmitted data is excessive the needle entry diagram is not dis...

Page 113: ...s put on the data item to change numerals and the set value can be changed with buttons displayed in the change screen NO in blue color such as is put on the data item to select pictographs and the pictographs displayed in the change screen can be selected For the details of sewing data refer to 3 3 2 Vector parameter list p 114 5 Perform trial sewing When READY switch is pressed the trial sewing ...

Page 114: ...en is displayed Input the pattern No you desire to register with ten keys D Input the LBH pattern No you desire to register with ten keys D 8 Display the data input screen After completion of the register automatically the data input screen is displayed C E 7 Determine the register of the data When ENTER button E is pressed the register screen is closed and the register has been completed D ...

Page 115: ...e width left 2 00 to 2 00 0 05mm 0 With without knife 0 to 1 0 Max speed limitation 400 to 4200 100rpm 1st clearance compensation 9 to 9 1 stitch 0 2nd clearance compensation 9 to 9 1 stitch 0 Increase decrease ratio X direction 20 to 200 1 100 Increase decrease ratio Y direction 20 to 200 1 100 ACTIVE tension reference value 0 to 200 1 0 ...

Page 116: ...e 61 to 80 Light blue 81 to 100 Green 101 to 120 Yellow green 121 to 140 Orange 141 to 160 Red 161 to 180 Pink 181 to 200 Black Needle entry diagram to be displayed is different according to the thread tension value which is set to the needle entry point The color displayed according to the thread tension is as described below ...

Page 117: ... External media is not inserted Possible to re enter after reset E012 Read error Data read from external media cannot be performed Possible to re start after reset Previous screen E013 Write error Data write from external media cannot be performed Possible to re start after reset Previous screen E014 Write protect External media is in the write prohibition state Possible to re start after reset Pr...

Page 118: ... at the time when presser lifting motor passes origin sensor or starts operation Possible to re start after reset Data input screen E024 Pattern data size over When sewing cannot be performed since total size of continuous stitching data or size of downloaded data is too large Possible to re start after reset Data input screen E025 Detection of step out of needle thread trimmer motor When step out...

Page 119: ...dle does not stop at UP position even with needle UP operation at the time of starting sewing machine Possible to re start after reset Previous screen E042 Operation error peration of sewing data cannot be performed Possible to re start after reset Previous screen E043 Enlarging error Sewing pitch exceeds 5 mm Possible to re start after reset Data input screen E050 Stop switch When stop switch is ...

Page 120: ...sensor is OFF Possible to re start after reset Data input screen E303 Main shaft semilunar plate sensor error Semilunar plate of sewing machine motor is abnormal Turn OFF the power E304 Cloth cutting knife sensor error When knife is held lowered or sensor is not OFF when knife is lowered Turn OFF the power E401 Copy disapproval error When trying to perform copying to the pattern No which has been ...

Page 121: ...yelet knife length error When the shape is not formed since the eyelet knife length is too short in case of eyelet shape Possible to re start after reset Sewing data input screen E487 Eyelet shape length error Eyelet shape length is too short to form the shape in case of eyelet shape Possible to re start after reset Sewing data input screen E488 Flow bar tacking compensation error When bar tacking...

Page 122: ...ront of length direction of presser Possible to re start after reset Sewing data input screen E498 Presser size error Width direction right and left When stitching data exceeds the size of both right and left of width direction of presser Possible to re start after reset Sewing data input screen E499 Presser size error Length direction rear When stitching data exceeds the size of rear of length di...

Page 123: ...e power E733 Reverse rotation of main shaft motor When sewing machine motor rotates in reverse direction Turn OFF the power E801 Phase lack of power When phase lack of input power occurs Turn OFF the power E802 Power instantaneous cut detection When input power is instantaneously OFF Turn OFF the power E811 Overvoltage When input voltage is 280V or more Turn OFF the power E813 Low voltage When inp...

Page 124: ... of heat sink for servo control p c b When temperature of heat sink of servo control p c b is 85 C or more Turn OFF the power E907 Zigzag width motor origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion Turn OFF the power E908 Y feed motor origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion Turn ...

Page 125: ...ersonal computer When abnormality occurs in data communication Turn OFF the power E918 Abnormality of temperature of heat sink for main control p c b When temperature of heat sink of main control p c b is 85 C or more Turn OFF the power E943 Defectiveness of EEP ROM of main control p c b When data writing to EEP ROM is not performed Turn OFF the power E946 Defectiveness of writing to EEP ROM of he...

Page 126: ... passed from the preset return command Turn OFF the power E987 Motion error of cloth sweeping bar Cloth sweeping bar does not move to the predetermined position even when a specified period of time has passed from the cloth sweeping bar motion command Turn OFF the power E988 Carriage origin retrieval error Pulses beyond the range are output at the time of carriage origin retrieval Turn OFF the pow...

Page 127: ...button is pressed down the key lock screen is displayed The existing setting state is displayed on the KEY LOCK button State that key lock is not set State that key lock is set 2 Select and determine the key lock state Select the key lock state button B in the key lock setting screen and press Then the key lock setting screen is closed and the key lock state is set A B ...

Page 128: ... the mode screen is closed and the data input screen is displayed pictograph C showing the key lock state is displayed on the right hand side of the pattern No display Besides only the buttons which are possible to be used even in the key lock state are displayed C C C ...

Page 129: ...n the screen The version information on the sewing machine you use is displayed on the version information scren and it is possible to check it B Version information on panel program C Version information on main program D Version information on servo program When CANCEL button E is pressed the version information screen is closed and the mode screen is displayed A B C D ...

Page 130: ...Needle thread trimmer origin adjustment Refer to 5 3 2 Performing needle thread trimmer origin adjustment p 130 Bobbin thread trimmer origin adjustment Refer to 5 3 3 Performing bobbin thread trimmer origin adjustment p 131 Sensor check Refer to 5 3 4 Performing sensor check p 132 LCD check Refer to 5 3 5 Performing LCD check p 134 Touch panel compensation Refer to 5 3 6 Performing touch panel com...

Page 131: ... the position is displayed in gray C Thread holding position Initial value 0 pulse D Release position Initial position 86 pulses E Waiting position Initial position 10 pulses F Thread trimming position Initial position 40 pulses Data of the respective positions can be changed with or button G H When ORIGIN RETRIEVAL button I is pressed origin retrieval can be performed from any position When CANCE...

Page 132: ... position is displayed in gray C Release position Initial position 22 pulses D Waiting position Initial position 0 pulse E Thread trimming position Initial position 50 pulses F Thread holding position Initial position 0 pulse Data of the respective positions can be changed with or button G H When ORIGIN RETRIEVAL button I is pressed origin retrieval can be performed from any position When CANCEL b...

Page 133: ...r check screen is displayed 2 Perform the sensor check Input status of the various sensors can be checked on the sensor check screen Input status of each sensor is displayed as B The display of ON status OFF status is displayed as below ON status OFF status Press UP or DOWN SCROLL button or C and display the sensor which has been checked A B C ...

Page 134: ... rocking sensor Sewing machine woodruff plate sensor Knee switch sensor Hand switch sensor Cloth detection sensor No Pictograph Description of sensor Carriage origin sensor Carriage retardation position sensor Preset forward sensor Preset backward sensor Temporary stop switch sensor Carriage tilt sensor Cloth sweeping sensor No of pcs of stacking sensor Stop switch ACF main body side switch ...

Page 135: ...ssed the LCD check screen is displayed 2 Check whether any dot of LCD is omitted The screen of LCD check screen is displayed by one color only Check in this state whether any dot is omitted or not After checking press a proper place on the screen The LCD check screen is closed and the check program screen is displayed A ...

Page 136: ...d the touch panel compensation screen is displayed 2 Press the lower left position Press red circle C located at the lower left position on the screen When finishing the compensation press CANCEL button B 3 Press the lower right position Press red circle D located at the lower right position on the screen When finishing the compensation press CANCEL button B B A C D B ...

Page 137: ... position on the screen When finishing the compensation press CANCEL button B 6 Store the data When 4 points have been pressed the screen showing power OFF prohibition is displayed since the compensation data are to be stored Do not turn OFF the power while this screen is being displayed When the power is turned OFF the compensated data are not stored When storing is finished the check program scr...

Page 138: ...The respective data formats are as below File No For panel program data main program data and servo program data refer to the Set up Manual for IP 310 Data name Extension Description of data Adjustment data Model name 00 MSW Example ACF00001 MSW Data of memory switches 1 and 2 All sewing machine data Model name 00 MSP Example ACF00001 MSP All data which are held by sewing machine Panel program dat...

Page 139: ...e image located at the upper left position is changed to orange color B and the communication screen of the maintenance personnel level is displayed For the operating procedure refer to 3 1 4 Take in of the data p 93 When the adjustment data or the all sewing data is selected the display becomes as shown on the right hand side and it is not necessary to specify No on the panel side B A ...

Page 140: ...proximately three seconds in the data input screen the information screen of the maintenance personnel level is displayed In case of the maintenance personnel level the pictograph located at the upper left position changes from blue color to orange color and 5 buttons are displayed 2 Display the error record screen Press ERROR RECORD SCREEN DISPLAY button B in the information screen The error reco...

Page 141: ...rence of error When CANCEL button G is pressed the error record screen is closed and the information screen is displayed 3 Display the details of error When you desire to know the details of error press ERROR button F you desire to know The error detail screen is displayed Pictograph H corresponding to the error code is displayed in the error detail screen Refer to 4 ERROR CODE LIST p 116 for the ...

Page 142: ...een Press CUMULATIVE WORKING INFORMATION SCREEN DISPLAY button A of the information screen The cumulative working information screen is displayed Information on the following 4 items are displayed in the cumulative working information screen B Cumulative working time hour of the sewing machine is displayed C Number of cumulative times of thread trimming is displayed D Cumulative current carrying t...

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