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JUKI AW-3S, Instruction Manual

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JUKI AW-3S Instruction Manual Download Page 14

– 12 –

3-5. Device operation lamp

Lamp 

❶

 mounted next to the power switch indi-

cates that the device is in operation.

Lamp status

Meaning

Light up (ON state)

Indicates that the device is in operation. While the lamp lights up, the device is en-
gaged in removal of remaining thread from the bobbin or winding of a bobbin. Do not 
turn the power OFF unless there is an emergency. 

Light off (OFF state)

Indicates that the device is in the standby state. Make sure that the lamp has gone out 
before turning the power OFF.

 

1.  In the case the power is turned OFF while the lamp is in the ON state intentionally or 

unintentionally due to power failure or the like, it is necessary to remove the cover to 
check whether or not the device is tangled with thread. (Refer to 

"3-1. Opening/closing 

the cover door" p.5

.)

 

2.  If the device is tangled with thread, remove the thread and draw out thread from the 

bobbin winder nozzle by approximately 13 cm. Then, attach the cover back. (Refer to 

"3-

2. How to thread the device with the bobbin thread" p.6

.)

❶

Summary of Contents for AW-3S

Page 1: ...1 INSTRUCTION MANUAL AW 3S...

Page 2: ...r is turned ON 14 3 8 Memory switch data list 15 3 9 Basic operation and setting 16 3 10 Operating the AW 17 3 11 Setting the AW number of stitches input mode AW operation mode and remaining thread al...

Page 3: ...Operating humidity range 35 to 85 No dew condensation 14 Noise Equivalent continuous emission sound pressure level LpA at the workstation A weighted value 75 dB Includes KpA 2 5 dB according to ISO 1...

Page 4: ...2 1 2 Configuration The illustration shows the AMS 221EN...

Page 5: ...n winding It consists of the bobbin unraveling roller etc Nozzle Thread from the bobbin thread cone comes from the tip of the noz zle by way of the thread path The thread coming out of the nozzle is w...

Page 6: ...ise In addition it is preferable to keep the power supply line away from the aforemen tioned equipment 2 3 Installing the bobbin thread remaining amount detection sensor optional DANGER 1 There will b...

Page 7: ...When you want to open front cover door open it while pushing both snaps in the direction of the arrow simultaneously with both hands Be sure to close cover door for the sake of safety whenever you car...

Page 8: ...on operation of the device is completed Approx 10 seconds 2 Pass the thread drawn from bobbin thread cone through thread tension controller 3 Wind the thread on thread length measuring roller by one l...

Page 9: ...l as a guide 7 Suction is stopped by pressing B again Basically adjustment of the thread ten sion controlled by the thread tension controller is not required It should be noted however that you need t...

Page 10: ...ocations of bobbin are brought to the open side Before fitting a bobbin in the bobbin case wipe the bobbin case to remove oil and dust In particular wipe the shaft section of bobbin case to remove oil...

Page 11: ...he bobbin case can drop from the device without raising its claw Keeping the bobbin case lever held opened widely with your fingers insert the bobbin case into the hook as far as it will go If the lev...

Page 12: ...o carry the bobbin from the hook to the bobbin setting section Then take out the bobbin from the bobbin setting sec tion If you directly remove the bobbin from the hook the sewing machine may run with...

Page 13: ...obbin the device will wind thread on the bobbin After the device completes winding of the bobbin it will enter the standby state in preparation for bobbin replacement 3 4 Length of remaining thread to...

Page 14: ...e device is in the standby state Make sure that the lamp has gone out before turning the power OFF 1 In the case the power is turned OFF while the lamp is in the ON state intentionally or unintentiona...

Page 15: ...tion the version of AW 3 software can be confirmed and rewritten When the memory switch is initialized the AW 3 is disabled Re set the memory switch to enable How to change the memory switch level 2 1...

Page 16: ...tion it is necessary to operate the AW 3 to load the bobbins Refer to 3 9 Basic operation and setting p 16 for details When or is pressed after the power is turned ON the AW 3 carries out its initiali...

Page 17: ...mming 1 For each pattern 0 to 1 1 0 U169 Remaining amount detection angle 0 to 3 1 3 U170 Remaining amount threshold 0 to 1023 1 0 U171 Remaining thread length at thread breakage detection 0 to 50 1 0...

Page 18: ...W setting screen can be opened up from the data input screen A B Button and display Description A The AW operation screen is opened up On the AW operation screen setup of the AW such as loading changi...

Page 19: ...ed after resetting the error B When one of the following buttons is pressed on the AW operation screen the corresponding independent operation of AW can be carried out Press B to close the screen Bobb...

Page 20: ...bobbin case standby position Place an empty bobbin at bobbin case standby position and press If no bobbin is present in hook the empty bobbin placed as described above will be brought to hook Then th...

Page 21: ...y position Press If no bobbin is present in hook the thread ed bobbin placed as described above will be brought to hook Then the device waits until next bobbin is placed at the bobbin case standby pos...

Page 22: ...responding setting of the AW can be carried out Bobbin changing method setting button Bobbin thread winding length setting button Remaining thread allowance length selection button Thread unraveling s...

Page 23: ...ecomes smaller than the thresh old of the remaining amount detection sensor the remaining thread amount will be calculated using the U171 setting and the bobbin will be changed automatically In additi...

Page 24: ...thread count bobbin thread winding length and sewing pattern In such a case check the actual remaining thread length and re set it 4 If the bobbin thread tension of two bobbins differs the remaining...

Page 25: ...uide for the bobbin thread winding length Nylon bond 6 6 TEX 135 TKT 020 Max 12 m Nylon bond 6 6 TEX 105 TKT 030 Max 22 m Nylon bond 6 6 TEX 70 TKT 040 Max 30 m Nylon bond 6 6 TEX 45 TKT 060 Max 45 m...

Page 26: ...d loosening operation takes time It is recom mended to minimize the set value as long as the thread can be wound on a bobbin The larger the set value becomes the longer time is required for bobbin win...

Page 27: ...moval motor speed selection screen In the case of using thin thread or fragile thread the remaining thread removal motor speed should be set to the low speed 3 11 7 Selecting the remaining thread remo...

Page 28: ...nder the automatic mode the set value of counter is automatically updated So do not change it 2 The remaining thread length is 8 m at the maximum Be aware that a remaining thread removal error may occ...

Page 29: ...thread winding length us ing the button or the numeric keypad F on the bobbin thread winding length setting screen After the entry of bobbin thread winding length press D Data input screen AW setting...

Page 30: ...ce length selection screen 5 Press L Wait until the ini tialization operation of the device is completed 6 Place the first bobbin in the bobbin setting section Then press O The bobbin is taken in the...

Page 31: ...e sewing screen is displayed sewing can be started If one of the bobbins is empty the device winds thread on the bob bin After the device completes winding of the bobbin it enters the standby state wa...

Page 32: ...e started continuously from the previous sewing Data input screen 3 In other case In the case one or two bobbins are loaded in the device including the hook other than the case 2 1 Turn the power to t...

Page 33: ...ion operation is accepted after the start of remov al of the remaining thread In the case or is pressed the cancellation operation is not accepted during bobbin carrying operation before the start of...

Page 34: ...ad trimming If the power is turned OFF while the device is performing one of the aforementioned procedures the bobbin case will move while the thread is still engaged with the bobbin causing troubles...

Page 35: ...ror screen is closed E076 A fault has occurred during bob bin winding Take out the relevant bobbin from the bobbin setting section If the thread is engaged with the bobbin cut off the thread If any th...

Page 36: ...returns to the normal screen The following switches can be operated on the bobbin check screen Refer to 3 10 Operating the AW p 17 for detailed functions The button to be displayed differs according...

Page 37: ...d under the normal state Refer to 3 15 1 Error detection under the normal conditions p 34 for detailed functions AW error screen 3 15 3 Cover error detection Error can be reset on the cover error scre...

Page 38: ...dling procedure p 33 for the error resetting method E077 Threading thread trimming fault Turn OFF the power E311 Cover fault Close the cover Then press the reset but ton E715 Device fault due to direc...

Page 39: ...dby position bobbin sensor error Turn OFF the power E723 AW data fault EEPROM Turn OFF the power E724 AW data fault Adjustment value Turn OFF the power E725 AW CPU fault Turn OFF the power E951 AW dis...

Page 40: ...to prevent accidents caused by abrupt start of the sewing machine 2 Loosen four setscrews on the right and left side faces of the device 3 Slightly shift the cover upward then carefully draw it toward...

Page 41: ...the device in accordance with 4 1 Attaching removing the cover p 38 2 Remove large dust balls lint around the hook with a pair of tweezers or the like 3 Carry out cleaning by blowing away dust re mai...

Page 42: ...y oil and dust gathering under the bobbin idling prevention spring inside the bobbin case with an air gun 3 Cleaning the mechanical section Carry out cleaning of the mechani cal section once a twice a...

Page 43: ...removed in step 2 back in place DANGER In order to prevent accidents due to an electrical shock be sure to turn OFF the power switch and remove the power plug from the receptacle before replacing the...

Page 44: ...Adjusting the air flow for the remaining thread guide Thick thread can be guided more smoothly by opening the speed controller since the air flow is increased by opening it However thin thread will be...

Page 45: ...vent accidents caused by abrupt start of the sewing machine 2 Put the AW main body in a safe place Be sure to remove the sensor cover connector before detaching the cover from the AW device 1 Detach t...

Page 46: ...is not properly guided Type or count of thread is dif ferent from the specification E075 Thread has failed to twine properly on the bobbin Obstacles such as dust etc gather on the moving section Carry...

Page 47: ...the bob bin case correctly Thread slips out of the roller of bobbin thread feeding unit If the thread tension is not sufficient thread may slip off the roller Check the thread tension Bobbin thread fe...

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