JUKI AMS-210E-1306 Instruction Manual Download | Manualshive

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[ Setting procedure ]

It is possible to send and receive the data, by using RS-232C cable, with the personal computer or the
like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side.

(2) Performing communication by using the smart media

For handling way of the smart media, read

-1. PREFACE

(3) Performing communication by using RS-232C

If the contact part becomes dirty, failure of contact will be caused. Do not touch by
hand, and control so that dust, oil or other foreign material does not adhere to it. In
addition, the inside element is damaged by static electricity or the like. So, be very
careful when handling.

* When the lower part of the cover located on the side of the operation panel is opened, there is the

connector of 9-pin for RS-232C. Connect the cable there. When the screw for locking is attached to
the connector, tighten the screw to prevent it from falling.

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Summary of Contents for AMS-210E-1306

Page 1: ...i ENGLISH INSTRUCTION MANUAL ...

Page 2: ...3 3 16 Installing the eye protection cover 14 4 PREPARATION OF THE SEWING MACHINE 14 4 1 Lubrication 14 4 2 Attaching the needle 15 4 3 Threading the machine head 15 4 4 Installing and removing the bobbin case 16 4 5 Installing the bobbin 16 4 6 Adjusting the thread tension 17 4 7 Intermediate presser height 18 4 8 Adjusting the thread take up spring 19 5 OPERATION OF THE SEWING MACHINE 19 5 1 Sew...

Page 3: ...cut button 54 2 18 Changing contents of pattern button 55 2 19 Copying pattern button 56 2 20 Changing sewing mode 57 2 21 LCD display section at the time of combination sewing 58 1 Pattern input screen 58 2 Sewing screen 60 2 22 Performing combination sewing 62 1 Selection of combination data 62 2 How to edit combination data 62 2 23 Changing memory switch data 63 2 24 Using information 64 1 Obse...

Page 4: ... table of LED and 7 segment display 95 4 MEMORY SWITCH DATA LIST 98 4 1 Data list 98 4 2 Initial value list 106 5 ERROR CODE LIST 108 MAINTENANCE OF SAWING MACHINE 114 1 MAINTENANCE 114 1 1 Adjusting the height of the needle bar Changing the length of the needle 114 1 2 Adjusting the needle to shuttle relation 114 1 3 Adjusting the height of the feeding frame 116 1 4 Adjusting the vertical stroke ...

Page 5: ...ing decreasing either stitch length or the number of stitches Only increase decrease of stitch length when pattern button is selected and CP 20 is used 17 Max sewing speed limitation 200 to 2 700 rpm Scale 100 rpm steps 18 Pattern selection facility Pattern No selection method EEP ROM 1 to 200 Smart media 1 to 999 CP 20 is the scroll type 19 Bobbin thread counter UP DOWN method 0 to 9 999 20 Sewin...

Page 6: ...RATION 1 Machine head 2 Wiper switch 3 Temporary stop switch 4 Feeding frame 5 Intermediate presser 6 Thread stand 7 Operation panel IP 400 or CP 20 8 Power switch 9 Control box 0 Foot pedal 1 Manual pedal Excluding pneumatic type 1 2 3 4 6 7 8 9 0 5 1 ...

Page 7: ...onal indentation on the head 5 spring washer 6 and plain washer 7 supplied with the machine 1 Installing the power switch Fix power switch 1 under the machine table with wood screws 2 Fix the cable with staples 3 supplied with the machine as accessories in accordance with the forms of use Five staples 3 including the staple for ﬁxing the operation panel cable are supplied as accessories 3 2 Instal...

Page 8: ...d 240V White Power source cord Power switch GND AC200 V AC220 V AC240 V Connecting three phase 200V 220V and 240V Red White Black Green Yellow Red Black White 1 Fit the holes of hinges A to the holes of table and ﬁx as shown in the ﬁgure 3 3 Installation of the sewing machine head In case of the pneumatic type fix solenoid valve installing plate 1 as well WARNING To prevent possible accidents caus...

Page 9: ...in pipe 5 until it will go no further so that it does not come off drain bin 4 when tilting the machine head 2 Remove the tape fixing drain pipe 5 1 2 4 6 6 6 6 3 6 5 7 6 8 3 5 Safety switch 1 Remove tape 2 ﬁxing the lever section of safety switch 1 1 When using the safety switch without removing tape 1 it is very dangerous since the sewing machine works even in the state that it is tillted 2 In c...

Page 10: ...d lower plate 7 3 Fix throat plate auxiliary cover 1 with throat plate auxiliary cover setscrews 2 and washers 4 1 4 2 5 6 3 4 8 7 1 Be careful so as not to mistake the direction of throat plate auxiliary cover support 2 Fix the throat plate auxiliary cover 1 so that is higher than the throat plate 8 within 0 3 mm When it is lower than the throat plate 8 needle breakage or the like due to the defe...

Page 11: ... pedal chain For S speciﬁcation only 3 7 Installing the panel Fix operation panel installing plate 1 to an optional place on the table with two wood screws 2 2 1 Installing the IP 400 1 1 2 3 9 Installing the thread stand 1 Assemble the thread stand and put it in the hole in the top left corner of the machine table 2 Tighten locknut 1 to ﬁx the thread stand 3 When ceiling wiring is possible pass t...

Page 12: ...the state that moving or ﬁxing is insufﬁcient breakage of X move cover or X move rail will be caused Besides feeding frame 4 which is tilted to the left hand side by the self weight interferes with the intermediate presser or the like and breakage of the components will be caused 4 2 3 6 5 A 1 7 Area 2206 When using area 2206 1 Remove throat plate auxiliary cover 6 from the sewing machine 2 Hold i...

Page 13: ... caught between the rear cover and the electrical box main body close the rear cover while pressing section A on the lower side of the rear cover and tighten four screws 1 2 Lower downward the cord located on the side of the control box and cord presser plate C in the push hole B press the cord and tighten screws 2 3 1 2 1 1 1 2 How to remove the cord clamp 2 A B 1 When ﬁxing the cord with the cor...

Page 14: ... 2P 2P 2P 2P 2P CN51 10P 10P 1 1 2 2 3 3 4 4 5 CN51 3P CN88 2P 2P 2P 2P 2P 10P 10P 1 1 2 2 3 3 4 4 5 1306 1510 IP 400 CP 20 Wiring diagram of circuit board Yellow Blue Red White White Gray Gray White Gray White White White Black White White Air SW Air solenoid valve White White White White White White White White White Sewing machine head Operation panel Foot switch SDC p c b MAIN p c b ...

Page 15: ... CN51 White CN52 White CN73 White CN84 Black CN74 White CN72 Blue CN31 White CN39 Yellow CN14 White CN16 White Ground wire 3 12 Installing the motor cover 1 Install motor cover 1 on the machine main unit with screws supplied with the machine as accessories ...

Page 16: ...e ﬁgure Slack 3 14 Connecting the pneumatic components Pneumatic type only 1 Install regulator 1 to installing plate 2 and install it to the stand with screw 3 washer 4 and nut 5 2 Connect the cord coming from the regulator with CN78 air relay cable Refer to 3 11 Wiring diagram of circuit board 1 2 3 4 5 3 Install solenoid valve asm 8 to solenoid valve installing plate 6 using setscrew 7 supplied ...

Page 17: ...et of the air tubes to the alphabet of the solenoid valve Also adjust the ﬁgures to the ﬁgures of the connector label 6 Connect solenoid valve asm 8 and the regulator 1 using long air tube supplied 1 as accessories When the cable sags fix it to the table using the staple supplied with the machine as accessories 3 15 Installing the air hose Pneumatic type only 1 2 Close Open 1 Connecting the air ho...

Page 18: ...l there with oil using the oiler supplied with the machine as accessories when oil is short The oil tank which is ﬁlled with oil is only for lubricating to the hook portion It is possible to reduce the oil amount when the number of rotation used is low and the oil amount in the hook portion is excessive Refer to 1 9 Amount of oil supplied to the hook 1 Do not lubricate to the places other than the...

Page 19: ...sert it into the hole in the needle bar and tighten setscrew 1 When tightening setscrew 1 be sure to use the screwdriver Part No 40032763 supplied as accessories Do not use L shaped hexagon wrench key There is a danger of breaking setscrew 1 1 5mm 4 3 Threading the machine head WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machi...

Page 20: ... 5 cm WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 Set the bobbin 1 into bobbin case 2 in the direction shown in the ﬁgure 2 Pass the thread through thread slit 3 of bobbin case 2 and pull the thread as it is By so doing the thread will pass under the tension spring and be pulled out from thread hole 4 3 Pass the thre...

Page 21: ...ng screen 2 Set needle thread tension with TEN keys B There is a setting range of 0 to 200 When the set value is increased the tension becomes higher When the set value is 50 at the time of standard delivery the thread tension is adjusted so that H type is 2 35N and S type is 1 47N spun thread 50 When thread tension No 1 is released h CP 20 1 Select thread tension with key 2 Set needle thread tens...

Page 22: ...range of the intermediate presser is up to the standard of 3 5 mm However when using DP X 17 needle for H type or the like the setting range can be changed up to max 7 mm with memory switch U112 2 When increasing the height of intermediate presser or making the needle size thicker confirm the clearance between the wiper and the components Wiper cannot be used unless the clearance is secured In thi...

Page 23: ...ad take up spring Turning it counterclockwise will decrease the pressure In case of 2P pedal 1 Set a workpiece on the sewing machine 2 Depress the pedal switch A and the feeding frame will come down Depress it again and the feeding frame will go up 3 Depress the pedal switch B after the feeding frame has come down and the sewing machine will start sewing 4 After the sewing machine completes sewing...

Page 24: ... Sewing machine type AMS 210ESS AMS 210ESL AMS 210EHS AMS 210EHL Thread clamp unit type S type H type U70 0 Front standard 0 Front standard or 1 Rear Regarding H type thread clamp unit Change the set value of memory switch U69 in accordance with the thickness of needle thread The set value has been set to 1 H type thin thread at the time of delivery Commendable value is Set value 1 for thread coun...

Page 25: ...e cloth but cut the connected needle thread with scissors or the like The seams cannot be broken because of the needle thread at the start of sewing 1 3 2 When the thread clamp is used and bobbin thread at the sewing start appears on the right side of material reduce thread tension at the sewing start 2 to 3 stitches and bobbin thread becomes less conspicuous Example of setting Tension of 1 to 2 s...

Page 26: ... 20 2 Using the data M3 data of AMS 210D series with AMS 210E There are two ways to use M3 data with AMS 210E 1 Reading by using IP 400 Use PC personal computer and copy ﬁle AMS AMS00xxx M3 of M3 from ﬂoppy disk of AMS 210D to AMS of smart media Insert the smart media to IP 400 and select Pattern No xxx from M3 data 2 Changing to vector format data using PM 1 Change to the vector format data with ...

Page 27: ...are not stored in the directories above cannot be read So be careful Smart media drive SDATA Store sewing standard data SD00 DAT SD00 DAT AMS Store M3 data AMS0 M3 AMS0 M3 VDATA VD00 VDT Store vector format data VD00 VDT Vector format data Store in VDATA M3 data Store in AMS Sewing standard format Store in SDATA ...

Page 28: ...the card close the smart media cover By closing the cover it is possible to perform communication If the smart media card and the cover come in contact with each other and the cover is not closed check the following matters Check that the inserting is stopped in the state that the card protrudes by approximately 10 mm Check that the contact part of the card is put downward and inserted Check that ...

Page 29: ...an be performed 4 COMMUNICATION key Changeover of the data input screen and the communication screen can be performed 5 MODE key Changeover of the data input screen and the mode changeover screen which performs various detail settings can be performed 6 Smart media card slot Close the cover for use 7 Connector for RS 232C communication 8 Variable resistor for color LCD screen contrast adjustment 9...

Page 30: ...OLL button This button scrolls the button or the display in the downward direction RESET button This button performs the release of error NUMERAL INPUT button This button displays ten keys and input of numerals can be performed CHARACTER INPUT button This button displays the character input screen Refer to 2 14 Naming users pattern RESSER LOWERING button Presser is lowered and the presser lowering...

Page 31: ...ed whenever the power is turned ON 2 Select the pattern No you desire to sew When the power is turned ON the data input screen is displayed Pattern No button A whichs selected at present is displayed in the center of the screen Press the button to select the sewing shape For selecting procedure of the sewing shape refer to 2 5 Performing sewing shape selection When READY key B is pressed the back ...

Page 32: ...me needle interferes with the feeding frame during sewing and there is a danger of needle breakage or the like 2 When the presser is going up be careful that your ﬁngers are caught with the presser since the presser moves after coming down 3 When turning OFF the power without pressing READY key the set value of Pattern No X enlargement reduction ratio Y enlargement reduction ratio Max sewing speed...

Page 33: ...s pattern new register screen is displayed Refer to 2 13 Performing new register of users pattern Pattern button name input screen is displayed Refer to 2 14 Naming users pattern Effective ineffective of thread clamp is selected Thread clamp ineffective Thread clamp effective Intermediate presser is lowered and the intermediate presser reference value change screen is displayed Refer to 2 6 Changi...

Page 34: ... setting memory switch X actual size value setting button is displayed Refer to 2 6 Changing item data Scale rate in X direction of sewing shape being selected at present is displayed on this button When the scale input is set to non selection by setting memory switch the button goes out and the X scale is displayed Refer to 2 6 Changing item data Actual size value in Y direction of sewing shape b...

Page 35: ...s displayed Refer to 2 10 When setting of sewing product is difficult because of interruption of needle tip Effective ineffective of the thread clamp is selected Thread clamp ineffective Thread clamp effective Intermediate presser is lowered and the intermediate presser reference value change screen is displayed Refer to 2 6 Changing item data This button returns the presser to the start of sewing...

Page 36: ...ing shape being selected at present is displayed Displayed only when the sewing shape being selected is the standard pattern Existing counter value is displayed on this button When the button is pressed the counter value change screen is displayed Refer to 2 12 Using counter Display of sewing counter No of pcs counter can be changed over Refer to 2 12 Using counter Step sewing screen is displayed ...

Page 37: ...nd of sewing shape There are 4 kinds below of the sewing shape Select the kind you desire from among them Pictograph Name Users pattern Vector format data M3 data Sewing standard format Maximum number of patterns 200 999 999 999 Select the sewing shape you desire from SEWING SHAPE SELECTION buttons E and press ENTER F button The sewing shape list screen corresponding to the kind of sewing shape yo...

Page 38: ... the sewing shape When ENTER button I is pressed the sewing shape is determined and the data input screen is displayed When the sewing shape is users pattern the screen as A is displayed PATTERN NO SELECTION button J that is registered to users pattern is displayed Press the button of PATTERN NO you desire to select A In addition when you desire to conﬁrm the selected shape press VIEWER button K a...

Page 39: ...e selection When X or Y enlarging reducing ratio is individually set in case of circle arc and spline the sewing is changed to the point sewing and the pitch becomes uneven In this case set and read the X or Y enlarging reducing ratio in the pattern list screen Max input range and initial value of max speed limitation D are determined with memory switch Change of the intermediate presser height ca...

Page 40: ...he read state the set value when the power is turned OFF without pressing READY key or without performing sewing is not stored in memory 3 When operation processing cannot be performed since the reduction ratio is excessively small E045 Pattern data error is displayed H I When X Y enlargement reduction ratio thread tension intermediate presser adding deleting of thread tension command or adding de...

Page 41: ...e screen returns to the sewing screen When the checking of the shape is not in the position of the start of sewing or that of the end of sewing press the foot switch Then it is possible to sew from the midway of checking The sewing machine does not start even when the foot switch is depressed with this mode 2 Display the step sewing screen When STEP SEWING button B is pressed the step sewing scree...

Page 42: ...d tension command in the front or rear When you desire to stop press STOP button H When RETURN TO ORIGIN button I is pressed the presser moves to the origin The value which is displayed is the absolute value thread tension value thread tension command value Input the value you desire with TEN keys and keys J When ENTER button K is pressed the data is determined Thread tension value and intermediat...

Page 43: ...rear When you desire to stop press STOP button H When RETURN TO ORIGIN button I is pressed the presser moves to the origin The value which is displayed is the absolute value intermediate presser height value intermediate presser increase decrease value Input the value you desire with TEN keys and keys J When ENTER button K is pressed the data is determined 1 When checking the needle or performing ...

Page 44: ...is performed INTERMEDIATE PRESSER UP DOWN button C FEED BACKWARD button D FEED FORWARD button E and RETURN TO ORIGIN button F are displayed in the screen 1 When the presser is raised and the operation is stopped on the way because of the trouble of forgetting to enter the bobbin case or the like press PRESSER UP button G and turn OFF the power 2 PRESSER UP button G is not displayed when the presse...

Page 45: ...erform thread trimming Press THREAD TRIM button B to perform thread trimming When PRESSER UP button G is pressed the presser goes up Turn OFF the power since the operation afterwards cannot be performed When thread trimming is performed INTERMEDIATE PRESSER UP DOWN button C FEED BACKWARD button D FEED FORWARD button E and RETURN TO ORIGIN button F are displayed in the screen 1 When the presser is ...

Page 46: ...hread 3 Stop the sewing machine Press STOP button B and the sewing machine stops and returns to the normal mode Or depress the start pedal again during winding bobbin and the sewing machine stops while the bobbin thread winding mode stays as it is Depress the start pedal again and the bobbin winding starts again Use this way when winding bobbin thread around plural bobbins Bobbin winder does not w...

Page 47: ...unter UP counter Every time the sewing of one shape is performed the existing value is counted up When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time the sewing of one shape is performed the existing value is counted down When the existing value is reached to 0 the count up screen is displayed No of pcs Counter UP counter Every time one combin...

Page 48: ...nput screen is displayed 4 Change of counter existing value In case of the sewing counter press button F and in case of the No of pcs counter press button G and the existing value input screen is displayed Here input the existing value Here input the set value When 0 is inputted in the set value the display of count up screen is not performed D E F G ...

Page 49: ...nter value change screen When you desire to revise the counter value during sewing work due to the mistake or the like press COUNTER VALUE CHANGE button A on the sewing screen The counter value change screen is displayed 2 Count up releasing procedure When the count up condition is reached during sewing work the count up screen is displayed and the buzzer beeps Press CLEAR button A to reset the co...

Page 50: ...n No Input the users pattern No you desire to newly register with the ten keys B When the users pattern No which has been already registered is inputted the sewing shape which has been registered is displayed in the upper part of the screen Select the users pattern No which is not displayed and has not been registered It is possible to retrieve the users pattern No which has not been registered wi...

Page 51: ...ou desire to input and the input of character can be performed As many as 14 characters of characters to and to and symbols and can be inputted The cursor can be moved with CURSOR LEFT TRAVEL button C and CURSOR RIGHT TRAVEL button D When you desire to delete the inputted character adjust the cursor to the position of the character you desire to delete and press DELETE button E 4 Finish the input ...

Page 52: ... Select the pattern button No which is not displayed and has not been registered New register to the pattern button No which has been already registered is prohibited It is possible to retrieve the pattern button No which has not been registered with the or button C and D 4 Select the folder to be stored It is possible for the pattern buttons to be stored in ﬁve folders As many as 10 pattern butto...

Page 53: ...Naming users pattern Character which is registered to the pattern button No being selected is displayed Bobbin thread can be wound Refer to 2 11 Winding bobbin thread Pattern button No being selected at present is displayed on this button and when the button is pressed the pattern button No selection screen is displayed Refer to 2 17 Performing pattern button No selection Sewing shape which is reg...

Page 54: ...rn button No being selected is displayed Thread tension value which is registered to the pattern button No being selected is displayed Travel amount in X direction which is registered to the pattern button No being selected is displayed Travel amount in Y direction which is registered to the pattern button No being selected is displayed X actual size value which is registered to the pattern button...

Page 55: ...ng sewing is displayed Character which is registered to the pattern button No being sewn is displayed Scale rate in X direction which is registered to the pattern button No being sewn is displayed Actual size value in X direction which is registered to the pattern button No being sewn is displayed Effective ineffective of thread clamp is selected Thread clamp ineffective Thread clamp effective W S...

Page 56: ... is registered to the pattern button No being sewn is displayed Total number of stitches of sewing shape which is registered to the pattern button No being sewn is displayed Needle thread tension value which is set to the pattern data being selected at present is displayed on this button and when the button is pressed the item data change screen is displayed Refer to 2 6 Changing item data Travel ...

Page 57: ...sed pattern button No buttons C which have been registered are changed over in order The contents of sewing data which have been inputted in the pattern button No are displayed in the button Here press the pattern button No button C you desire to select 4 Determine the pattern button No When ENTER button D is pressed the pattern button No selection screen is closed and the selection is ﬁnished How...

Page 58: ...splayed with every folder which is speciﬁed when the pattern is newly created When FOLDER SELECTION button B is pressed the pattern button to be displayed is changed Display and press the button of the pattern button No you desire to sew When it is pressed the pattern button No is selected WARNING Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern If ...

Page 59: ...d With without thread clamp are changed over B Scale rate in X direction and C Scale rate in Y direction can be changed to the actual size value input by selection of memory switch Max input range and initial value of max speed limitation D are determined with memory switch Item Scale rate in X direction Scale rate in Y direction Thread tension Max speed limitation Travel amount in X direction Tra...

Page 60: ... pattern copy screen When PATTERN BUTTON COPY button A is pressed the pattern button copy copy source selection screen is displayed 4 Determine the change of item data For example input X scale rate Press B to display the item data input screen Input the value you desire with the ten keys or or key K When ENTER button L is pressed the data is determined 5 Close the pattern button data change scree...

Page 61: ...tton No in the selection state returns to the pattern button copy copy source selection screen after approximately two seconds Combination data can be copied in the same way 2 20 Changing sewing mode 1 Select the sewing mode When switch is pressed in the state that the pattern has been registered SEWING MODE SELECTION button A is displayed on the screen When this button is pressed the sewing mode ...

Page 62: ...INATION DATA NEW REGISTER button COMBINATION DATA COPY button COMBINATION DATA NAME INPUT button COMBINATION DATA NAME display PRESSER DOWN button BOBBIN WINDING Description Combination data No new register screen is displayed Refer to 2 15 Performing new register of pattern button Combination pattern No copy screen is displayed Refer to 2 19 Copying pattern button Combination data name input scre...

Page 63: ... displayed Sewing order of the inputted pattern data is displayed When the screen is changed over to the sewing screen the pattern which is sewn first is displayed in blue color Pattern No shape number of stitches etc which are registered in H SEWING ORDER are displayed on the button When the button is pressed the pattern selection screen is displayed When the patterns which are registered to the ...

Page 64: ...elected Thread clamp ineffective Thread clamp effective Presser can be lowered and the presser down screen is displayed To raise the presser press the presser up button displayed in the presser down screen Presser can be returned to the start of sewing and is rasised at the time of temporary stop Combination data No being selected is displayed Pattern button No being sewn is displayed Sewing shape...

Page 65: ...ting counter value is displayed on this button When the button is pressed the counter value change screen is displayed Refer to 2 12 Using counter Display of sewing counter No of pcs counter can be changed over Refer to 2 12 Using counter X actual size value of the sewing shape which is registered to pattern button No being sewn is displayed X scale rate of the sewing shape which is registered to ...

Page 66: ...buttons which have been registered are displayed in the lower part of the screen 3 Select the combination data No When UP DOWN button B is pressed combination data No buttons C which have been registered are changed over in order The contents of combination data are displayed in the buttons Here press the combination data No buttons C you desire to select 4 Determine the combination data No When E...

Page 67: ...en When PATTERN SELECTION button A is pressed the pattern No selection screen is displayed 3 Select the pattern No When UP DOWN SCROLL button B is pressed pattern No buttons C which have been registered are changed over in order The contents of pattern data are displayed in the buttons Here press the pattern No buttons you desire to select 4 Determine the pattern No When ENTER button D is pressed ...

Page 68: ...time cleaning time etc can be speciﬁed and the warning notice can be performed after the lapse of the speciﬁed time Refer to 2 24 1 Observing the maintenance and inspection information 2 Speed can be checked at a glance and the target achieving consciousness as a line or group is increased as well by the function to display the target output and the actual output Refer to 2 24 3 Observing the prod...

Page 69: ...learing remaining time up to the replacement When button C of the item you desire to clear is pressed the time of replacement clear screen is displayed When CLEAR button F is pressed the remaining time up to the replacement is cleared 1 Observing the maintenance and inspection information 1 Display the information screen When information key A of the switch seat section is pressed in the data inpu...

Page 70: ...played until the inspection time is cleared Warning Nos of the respective items are as follows Needle replacement A201 Cleaning time A202 Oil replacement time A203 For the grease up portion refer to the item of 1 12 Replenishing the designated places with grease When displaying from the information screen 3 Observing the production control information It is possible to designate the start display ...

Page 71: ...ally displayed B FActual results value Number of pieces of the sewn products is automatically displayed C Final target value Number of pieces of the ﬁnal target of products is displayed Input the number of pieces referring to 2 24 4 Performing setting of the production control information D Pitch time Time second required for one process is displayed Input the time unit second referring to 2 24 4 ...

Page 72: ...thread trimming per process When number of times of thread trimming button C in the previous page is pressed the number of times of thread trimming input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button F When the input value is 0 count of the number of times of thread trimming is not performed Use this function by connecting the ex...

Page 73: ...ton I is displayed at the position of STOP button When continuing the count press START button I again The counted value is not cleared until CLEAR button K is pressed 7 Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button L The value to be cleared is the present target value M and actual results value N only CLEAR button is displayed only ...

Page 74: ...t of measuring the machine speed C The information is automatically displayed from the time of start of measuring the pitch time D The information is automatically displayed from the time of start of measuring the machine time E Number of times of thread trimming is Input the number of times referring to item 3 on the next page 3 Input the number of times of thread trimming Next input the number o...

Page 75: ...Start the measurement When START button D is pressed measurement of each data is started 5 Stop the count Display the working measurement screen referring to 1 and 2 of 2 24 5 Observing the working measurement information STOP switch E is displayed when the measurement is being performed When STOP switch E is pressed the measurement is stopped After the stop START button D is displayed at the posi...

Page 76: ...m the personal computer 1 Handling possible data Sewing data that can be handled are 4 kinds below and the respective data formats are as shown below Data name Vector format data M3 data Sewing standard format data Simpliﬁed program data Extension VD00XXX VDT AMS0XXX M3 SD00XXX DAT AMS0XXX PRO Description of data It is the data of needle entry point created with PM 1 and the data format that can b...

Page 77: ...on by using RS 232C If the contact part becomes dirty failure of contact will be caused Do not touch by hand and control so that dust oil or other foreign material does not adhere to it In addition the inside element is damaged by static electricity or the like So be very careful when handling When the lower part of the cover located on the side of the operation panel is opened there is the connec...

Page 78: ...ion screen is displayed 2 Select the communication procedure There are four communication procedures as described below B Writing data from smart media to panel C Writing data from personal computer server to panel D Writing data from panel to smart media E Writing data from panel to personal computer server Select the button of communication procedure you desire 3 Select the data No When F is pre...

Page 79: ...ﬁle selection screen When PLURAL SELECTION button A is pressed the data No plural selection screen is displayed 2 Perform the data No selection Since the list of existing data ﬁle numbers is displayed press FILE NO button B you desire to write It is possible to invert the selected state of the button with INVERSION button C 3 Determine the data No When ENTER button D is pressed the data No plural ...

Page 80: ...d in the during communication screen When performing writing to the pattern No which already exists the overwriting conﬁrmation screen is displayed before writing When performing overwriting press ENTER button F When performing overwriting all without displaying the overwriting conﬁrmation screen press OVERWRITING button G in all cases ...

Page 81: ...art media you desire to format to the smart media slot close the cover press ENTER button B and formating starts Save necessary data in the smart media to the other vehicle before formating When formating is performed the inside data are deleted 2 26 Performing formatting of the smart media When re formatting the smart media be sure to perform it with IP 400 The smart media that is formatted with ...

Page 82: ...lected item and the set value are displayed 7 Data indication LED This LED indicates the set values of the selected items such as pattern No X Y scale etc 8 Item selection LED LEDs of the selected items light up 9 Needle thread clamp ON OFF key This key selects effective ineffective of needle thread clamp When it is effective needle thread clamp display LED lights up 0 Needle thread clamp display ...

Page 83: ...tern No 1 Turn ON the power switch Pattern No of the item selection lights up and the pattern No is indicated on the data display 2 Setting of the pattern No Example when setting pattern No S 61 1 Press the key to indicate the item Pattern NO 2 Press the or key to indicate S 61 on the display Be sure to use the smart media that has been formatted with IP 400 For the formatting procedure of the sma...

Page 84: ...n 0 to 3 5 Max 0 to 7 0 can be set 6 Setting the thread tension Example when setting thread tension 30 1 Press key to indicate the item THREAD TENSION 2 Press or key to indicate 30 0 to 200 can be set 4 Setting of the Y scale Example when setting 100 0 1 Press the key to indicate the item Y Scale 2 Press or key and set the ratio within the range of 1 0 to 400 0 Setting range can be changed with me...

Page 85: ...2 After the work clamp feet have moved and gone up the sewing LED lights up and the sewing is ready 1 When the data is changed press to conﬁrm the change 2 When selecting the items of the height of the intermediate presser and the bobbin winder the machine cannot move to the sewing state Select other items 3 If key is pressed you can make sure of the respective setting items again However the item...

Page 86: ...ﬂashes on and off 4 Set the thread tension reference value with key or key Changing the thread tension command value 1 Press key in the aforementioned reference value change state 2 Both the sewing LED and the thread tension LED ﬂash on and off 3 Continue stitching with key or key 4 C is displayed when there is the thread tension command in the current needle entry point 5 Pressing key set the thr...

Page 87: ...d off 3 Continue stitching with key or key 4 C is displayed when there is the intermediate presser command in the current needle entry point 5 Pressing key set the intermediate presser command value with key or key 6 When ending the setting press key h h h 1 When checking the needle or performing the feed forward or backward the machine fails to work unless the presser is lowered Use the machine a...

Page 88: ...der to store the changed pattern see 3 3 Performing copying of pattern 3 3 Performing copying of pattern Copying below can be performed under the pattern copy mode Copying from vector format data to users pattern Copying between vector format data Copying from users pattern to vector format data Copying between users patterns 1 Conﬁrm that sewing LED went out and press key Display the copy mode wi...

Page 89: ...en registered When No can be selected determine it with key 4 When trying to copy to the registered pattern No the overwriting confirming state is produced When performing the overwriting press key and when canceling press key h h h h 3 4 Performing deletion of pattern 1 Conﬁrm that the sewing LED has gone out and press key Display the deletion mode and press key with key or key 2 Set the deletion...

Page 90: ... the work clamp feet during sewing causing dangerous troubles including needle breakage 1 Make the Sewing LED go off with key 2 Press key and select the item of pattern No 3 Set the pattern No with key or key 4 Similarly setting of X Y scale speed etc is performed 5 When key is pressed the Sewing LED lights up and the sewing machine is in the sewing ready state h 3 The deletion conﬁrmation state i...

Page 91: ...e pedal switch is depressed the sewing machine rotates 5 When the pedal is depressed again or key or key is pressed the sewing machine stops When winding bobbin ends with key the winding bobbin mode is completed 6 When key is pressed the Sewing LED goes off the work clamp feet go up and key becomes effective WARNING Make sure without fail of the contour of the sewing pattern after selection of the...

Page 92: ...P4 P5 P4 P4 P11 P2 P4 P18 P1 P2 P5 P25 P3 P4 P5 P5 P5 P12 P2 P5 P19 P1 P3 P4 P6 P1 P2 P13 P3 P4 P20 P1 P3 P5 P7 P1 P3 P14 P3 P5 P21 P1 P4 P5 4 Press key Select P No to be registered Selection can be performed with or key 5 Press key to indicate the Pattern No Set the Pattern No to 3 with or key 2 Register to the pattern key Setting example Register following setting to the P2 Pattern No 3 X scale ...

Page 93: ...ds When key is pressed the set data is canceled 10 Press key Mode setting is ﬁnalized and the mode returns to the normal mode 8 Press key and Y Scale rate indication becomes 0 0 Traveling amount in Y direction can be set in 0 1 mm unit Set 1 0 with or key 6 Press key and set as follows with or key X Scale rate 50 0 Y Scale rate 80 0 Max speed limitation 2000 rpm Thread tension 50 Presser height 0 ...

Page 94: ...r of a sewing pattern 5 If the contour of the sewing pattern is acceptable the sewing can be made 6 Press key after completion of sewing and the presser comes down The presser moves to the sewing start point after origin retrieval and goes up The P keys can operate the pattern change by one touch even when the sewing LED is lighting up 7 Perform the above items 4 and 5 The P1 to P50 can be indicat...

Page 95: ...y switch setting 2 Indicate the combination mode with or key 3 Press key Sewing LED lights up to enter the combination mode C1 to C20 can be selected with or key When the space after C1 is blank the data is in the registered state When the space after C1 is the data is not in the registered state 4 Press key and then press key P1 is set to the ﬁrst pattern of C1 5 Press key and then press key P2 i...

Page 96: ... sewing the step returns to the ﬁrst step The sewing can be made repeatedly 1 When you desire to return the pattern to the previous one or skip the next pattern after sewing press or key in a state that the sewing LED lights up The indication of the pattern will change and the work clamp feet will move to the sewing start point 2 If the contents of P1 to P25 are changed after registration of C1 to...

Page 97: ...e does not start even if depressing the pedal 6 Replace the bobbin with a new one and press the key The value of the counter returns to the set value 7 Repeat the steps of procedure from the steps 4 to 6 The counter at the time of delivery is set to the production counter adding method If it is used as the bobbin thread counter it is necessary to change over memory switch Refer to the item 3 10 St...

Page 98: ... to the No you desire to change and press key The sewing LED lights up 4 Change the contents of the memory switch with or key 5 The value can be returned to the value at the time of delivery from the factory with key 6 Press key to register the contents of change Sewing LED goes off and the mode returns to the selective state of the memory switch No 7 Press key to ﬁnalize the memory switch setting...

Page 99: ...Cycle pattern Example Cycle pattern 1 X enlargement reduction ratio display Example 100 0 Y enlargement reduction ratio display Example 100 0 Max number of revolutions display Example 2 700 rpm Thread tension display Example 50 Intermediate presser height When presser goes up Example 1 5mm Intermediate presser height When presser comes down Example 1 5mm Pattern in the smart media is indicated Pat...

Page 100: ...ttern the contents of which are changed display Example Smart media pattern 20 Conﬁrmation display when changing No of smart media pattern the contents of which are changed Overwriting conﬁrmation and deletion conﬁrmation display Memory switch display Example Memory switch No 1 set value 2700 Direct pattern register and edit display Cycle pattern register and edit display Copy Deletion It is indic...

Page 101: ...ttern 200 Deletion No selection Example Users pattern 1 Number of revolutions in the sewing state display It is possible to change the number of revolutions during sewing with key or key Change is temporary Example Max number of revolutions 2 700 rpm Number of revolutions 2 000 rpm Counter value display Example Counter value 9999 Error No display Flash Example Error No 50 It is indicated when copy...

Page 102: ...ion changeover timing at the time of thread trimming Sewing speed of 1st stitch In case of without thread clamp Sewing speed of 2nd stitch In case of without thread clamp Sewing speed of 3rd stitch In case of without thread clamp Sewing speed of 4th stitch In case of without thread clamp Sewing speed of 5th stitch In case of without thread clamp Thread tension of 1st stitch In case of without thre...

Page 103: ...ound error Number of stitches of thread clamp release is set Clamping timing of thread clamp can be delayed Thread clamp control can be prohibited 0 Normal 1 Prohibited Feed motion timing is selected Set the timing in direction when stitch is not well tightened State of the presser after end of sewing is selected 0 Presser goes up after moving at start of sewing 1 Presser goes up immediately after...

Page 104: ...n retrieval 1 Every time 1 pattern is ﬁnished 2 Every time 1 cycle is ﬁnished State of presser when sewing machine stops by temporary stop command can be selected 0 Presser rise 1 Presser rise with presser switch Needle stop position is set 0 UP position 1 Upper dead point Thread trimming can be prohibited 0 Normal 1 Thread trimming prohibited Setting range Edit unit Route of return to origin by r...

Page 105: ...ype thin thread 50 to 8 2 H type intermediate 3 H type thick thread 5 to 2 Thread clamp and thread clamp position selection 0 Standard Front position 1 Rear position Thread breakage detection selection 0 Thread breakage detection invalid 1 Thread breakage detection valid Number of invalid stitches at the start of sewing of thread breakage detection 800 to 2000 0 to 20 0 to 15 stitches 100rpm 1 1 s...

Page 106: ...the order of right to left 7 Right left separated left stroke In the order of left to right 8 to 99 Solid presser Feeding frame control midway stop time open close At the time of control by motor 0 1 step 1 2 step stroke Lowering again with presser switch 2 2 step stroke Starting re lowering with start switch 3 3 step stroke Intermediate re lowering lifting with presser switch 1 4 to 99 1 step At ...

Page 107: ...h 0 Without 1 With Pedal SW3 with without latch 0 Without 1 With Pedal SW4 with without latch 0 Without 1 With Enlarging reducing function mode CP 20 increasing decreasing of pitch only 0 Prohibited 1 Increasing decreasing number of stitches Pitch is ﬁxed 2 Increasing decreasing pitch Number of stitches is ﬁxed Jog move function mode 0 Prohibited 1 Parallel move 2 2nd origin speciﬁed later ...

Page 108: ... Y feed synchronized control speed pitch 0 2700rpm 3 0mm 1 2200rpm 3 0mm 2 1800rpm 3 0mm 3 1400rpm 3 0mm Intermediate presser with without control 0 Without Lowering ﬁxed 1 With Lowering with sewing data at the time of operation 2 With Lowering even at the time of feed forward backward Intermediate presser lowering timing 0 Immediately before start up of machine head 1 Synchronized with the last f...

Page 109: ... With without air pressure detection 0 Without 1 With Intermediate presser DOWN position setting Refer to 4 7 Intermediate presser height With without needle cooler control 0 Without 1 With Grease up error Clearing of number of stitches of grease up is performed Refer to 1 12 Grease supplement to the speciﬁed place Language selection 0 Japanese 1 English 2 Chinese 0 to 7 0mm 0 1 No Item Setting ra...

Page 110: ...speed of 4th stitch In case of without thread clamp 1500 Sewing speed of 5th stitch In case of without thread clamp 2000 Thread tension of 1st stitch In case of without thread clamp 0 Thread tension changeover timing at the time of sewing start In case of without thread clamp 5 Operation panel key lock mode CP 20 only 0 Counter motion selection CP 20 only 0 Height of eight of presser at the time o...

Page 111: ...ad breakage detection 3 Feeding frame control pedal open close 0 1 0 Feeding frame control midway stop time open close 0 1 0 Pedal SW1 with without latch 1 Pedal SW2 with without latch 1 Pedal SW3 with without latch 1 Pedal SW4 with without latch 1 Enlarging reducing function mode CP 20 increasing decreasing of pitch only 1 Jog move function mode 2 Retainer compensation motion selection of motion ...

Page 112: ...in shaft of the sewing machine fails to rotate due to some trouble Head connector abnormality Memory of machine head cannot be read Pattern No error Pattern No which is backed up is not registered to data ROM or setting of reading inoperative is performed External media not inserted External media is not inserted Read error Data read from external media cannot be performed Write error Data write f...

Page 113: ...rite error Data write from server cannot be performed Smart media slot release error Lid of smart media slot is open Needle bar upper position failure Needle bar is out of needle UP position Air pressure drop Air pressure is dropped File interchanging error File cannot be read Sewing area over Error code Description of error How to recover Placeofrecovery Possible to re start after reset Possible ...

Page 114: ...a error Memory switch data is broken or revision is old Head discrimination error Head discrimination and the kind of control box are different Grease up warning At the time of operation of 10 000 10 000 stitches Refer to 1 12 Grease supplement to the speciﬁed place Grease up error At the time of operation of 12 000 10 000 stitches The sewing machine is put in the sewing impossible status It is po...

Page 115: ...xternal input command of vector data Time out error of wait terminal There is no input to wait terminal for a certain period of time Panel is connected to the sewing machine which is not supposed Machine type error When the machine type code of system is not proper in the initial communication Inconsistency of system version System software version is inconsistent in the initial communication Main...

Page 116: ...r signal is not inputted at the time of origin retrieval motion Presser motor origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion E913 E914 E915 E916 E901 E903 E904 E905 E907 E908 E910 Thread clamp origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion Feed defective error Timing lag between feed a...

Page 117: ...gin retrieval error Origin sensor of intermediate presser motor does not change at the time of origin retrieval Defective EEP ROM of MAIN CONTROL p c b When data writing to EEP ROM cannot be performed Defective EEP ROM writing of HEAD RELAY p c b When data writing to EEP ROM cannot be performed F ROM abnormality When erase or writing of program cannot be performed at the time of downloading progra...

Page 118: ...uttle relation 2 3 2 3 2 3 4 6 3 4 Marker line for DP x 5 needle 5 Marker line for DP x 17 needle with needle count higher than 22 6 Marker line for DP x 17 needle with needle count lower than 22 5 1 Relation between the needle and the marker lines on the needle bar When a DP x 5 needle is used When DP x 17 needle of which needle count is lower than 22 is used When DP x 17 needle of which needle c...

Page 119: ...nt Then tighten setscrew 1 4 Loosen shuttle race screw 7 and adjust the longitudinal position of the shuttle race To do this adjustment turn shuttle race adjusting shaft 8 clockwise or counterclockwise to provide a 0 05 to 0 1 mm clearance between needle 5 and the blade point of shuttle 4 5 After adjusting the longitudinal position of shuttle race further adjust to provide a 7 5 mm clearance betwe...

Page 120: ... it becomes 7 mm The vertical stroke of the intermediate presser is factory set to 4 mm at the time of delivery By removing the rubber plug in the face plate cover adjustment can be performed without removing the face plate cover 2 A 1 3 Adjusting the height of the feeding frame 1 3 2 1 Loosen screws 2 located on the right and left sides of feed bracket 1 Moving cloth presser stopper 3 to the dire...

Page 121: ...tart will be caused Periodically remove and clean the throat plate since waste thread or thread dust is apt to gather in the places with circle mark 1 5 The moving knife and counter knife 1 0 mm 18 5 mm 1 Loosen adjusting screw 1 so that a clearance of 18 5 mm is provided between the front end of the throat plate and the top end of thread trimmer lever small 3 To adjust move the moving knife in th...

Page 122: ...blow type fuse 1 Loosen setscrew 1 and remove setscrew 1 2 When screwing in adjustment screw 2 the amount of oil of oil pipe left 4 can be reduced 3 After the adjustment screw in setscrew 1 and ﬁx it 1 The state of standard delivery is the position where 3 is lightly screwed in and returned by 4 turns 2 When reducing the amount of oil do not screw in the screw at once Observe the state for approxi...

Page 123: ...imp style terminal of AC input cord to the power plug as shown in the ﬁgure Caution Securely perform the insulation treatment to the red terminal which is not used with insulation tape or the like When the insulation is insufﬁcient there is a danger of electric shock or leakage current C In case of using with single phase 200V to 240V Changing the changeover connector Connect to 200V the 100 200V ...

Page 124: ...N In addition when the sewing machine is used further for a certain period of time after the display of error No E220 the error No E221 is displayed and the sewing machine fails to operate since the error cannot be released even when the RESET key is pressed When the error No E221 is displayed be sure to replenish the designated places below with grease Then start up the memory switch and set No 2...

Page 125: ...ply grease to X guide shaft 1 and the rear of presser plate 2 1 Tilt the machine head and remove the grease cover 1 2 Fill joint 4 supplied as accessories with grease from the grease tube 3 Remove setscrew 3 in oscillator gear 2 and screw in joint 4 into the screw hole 4 Screw in screw 5 supplied as accessories to the joint and replenish there with the grease 5 Securely tighten setscrew 3 which ha...

Page 126: ...scratches Buff or replace it 3 The needle strikes the work clamp foot Correct the position of the work clamp foot 18 4 Fibrous dust is in the groove of the shuttle race Take out the shuttle and remove the ﬁbrous dust from the shuttle race 5 The needle thread tension is too high Reduce the needle thread tension 17 6 The tension of the thread take up spring is too high Reduce the tension 19 7 The sy...

Page 127: ...te presser is not properly positioned in terms of the needle Adjust the eccentricity between intermediate presser and needle so that needle enters in the center of intermediate presser 8 Threads break at time of thread trimming 1 The moving knife has been improperly position Correct the position of the moving knife 116 9 The thread clamp is entangled with needle thread 1 The needle thread at the s...

Page 128: ...621000G ø 3 0 with a counterbore Optional for extra heavy weight materials 7 B242621000H ø 3 0 eccentric hole Optional for heavy weight materials to prevent skip stitching WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Fix silicon oil tank 1 MAXAP30EX00 with the magnet 1 If the thread twists hard on silicon oil tank base ...

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