JTG JT300
USER MANUAL
Page 1: ...JTG JT300 USER MANUAL...
Page 2: ......
Page 3: ...ct that offers innovation where strictly necessary without excesses incorporating characteristics such as quality prestige and exclusivity Designed by off road professionals to offer comfortable and e...
Page 4: ...tes bearing these symbols In addition to the specific warning notes this manual also contains other tips for better use of your motorcycle as well as better adjustment and control of important feature...
Page 5: ...refuelling and always stop the engine first Before running the engine at high speed it is important to have reached an optimum operating temperature especially when starting up the motorcycle or in lo...
Page 6: ...ock 17 Side stand 17 Handlebar and instrument panel 18 Adjusting levers and the handlebar 19 Checking the oil level 19 Air filter 20 Sparkplug 21 Cooling system 22 Carburettor 23 Adjusting the tick ov...
Page 7: ...ttons 3 Brake lever 4 Accelerator 5 Radiator cap 6 Fuel tank cap 7 Starting pedal 8 Fuel tank 9 Radiator 10 Radiator drainage bolt 11 Sump oil level peep hole 12 Rear brake pedal 13 Engine breather 14...
Page 8: ...Swing arm 23 Exhaust pipe 24 Water pump 25 Front mudguard 26 Front brake caliper 27 Ignition cover 28 Air filter cover 29 Carburettor 30 Centre stand 31 Rear sprocket 32 Speedometer 33 Front suspensi...
Page 9: ...ssive system with OLLE mono adjustable shock absorber 175mm travel BRAKES Front Disc 185 mm 4 piston caliper Rear Disc 150 mm 2 piston caliper ENGINE Type Two stroke single cylinder reed valve admissi...
Page 10: ...36 14 3 rd 2 187 35 16 4 th 1 444 26 18 5 th 0 889 24 27 Primary reduction 2 778 75 27 Final reduction 4 40 10 Total ratio 5 th gear 9 879 Transmission oil 400 cc type GEAR TRANS 0W75 DIMENSIONS Over...
Page 11: ...r the fuel tank This plate contains information regarding vehicle certification take note of this for easy identification of your vehicle when needed SERIAL NUMBER AND KEY CODE These numbers identify...
Page 12: ...and side of the motorcycle It will also be necessary to use the choke when starting from cold To stop the engine select neutral and press the stop button on the handlebar THE CHOKE Use the choke when...
Page 13: ...lutch by pulling in the clutch lever on the left hand side of the handlebar The gearbox is sequential i e to change from 2 nd to 4 th gear you must first go through 3 rd gear FUEL TAP The fuel tap is...
Page 14: ...e technical datasheet The tank cap is at the top of the tank Petrol minimum octane rating 98 octanes Important Do not mix vegetable and mineral oil Respect the specified levels and proportions for cor...
Page 15: ...contribute to your safety and will guarantee better driving behaviour Make sure the pressures are correct at all times and check for wear Pressure should be measured when the tyre is cold TYRES Front...
Page 16: ...iminate air bubbles that could have entered the system after any work has been carried out The brake pedal must have some free play You should regularly check the state of the front and rear brake pad...
Page 17: ...ht as far as they will go then press and turn the key anti clockwise To unlock insert the key and turn clockwise SIDE STAND The side stand is on the right of the motorcycle secured to the chassis with...
Page 18: ...ins Clutch lever Horn Engine stop button Main dip beam switch and indicator switch The instrument panel is in the centre of the handlebar More information and instructions for use provided later in th...
Page 19: ...less by loosening the clamps that secure it to the fork When adjusted as desired tighten the bolts again starting with the bolts closest to the seat and continuing with those closest to the speedomet...
Page 20: ...ngs When it is clean refit and fill with new oil through the upper filling plug orifice until it reaches the correct level in the peep hole AIR FILTER After removing the filter it can be cleaned using...
Page 21: ...ith care so as not to damage the foam Clean it in a container and dry with a lint free cloth When it is clean it can be slightly lubricated with special oil for air filters before replacing in its hou...
Page 22: ...ant is correct You can top up the radiator tank preferably with the recommended coolant through the cap at the top Do this with the engine cold and the motorcycle upright first open the cap partially...
Page 23: ...diator its job is to control the temperature of the liquid in the cooling circuit This device should be in correct working order in order to avoid possible damage to the engine CARBURETTOR The carbure...
Page 24: ...s white there is an excess of air in both cases the mixture entering the engine is incorrect To adjust the amount of petrol reaching the engine you can modify the position of the main jet which has a...
Page 25: ...reed valve the state of which has a significant influence on the performance of the engine Whenever the carburettor is removed for cleaning make sure the reed valves are not worn and if so replace th...
Page 26: ...ted Keep the chain lubricated for optimum service life preferably using viscous oil for longer life SUSPENSION The front fork can be adjusted with the bolts at the top of the fork Turning the bolt on...
Page 27: ...at the top This bolt must be in the middle of its travel in normal adjustment SWING ARM For correct maintenance of the rear suspension system and swing arm it must be regularly dismantled for cleaning...
Page 28: ...ill be and the better it will perform Check all the elements listed below and keep them clean and lubricated for optimum service LEVER ARTICULATIONS REAR BRAKE PEDAL GEAR LEVER FOOTRESTS AND SIDE STAN...
Page 29: ...29 SPEEDOMETER These are the most important features of the control panel and speedometer fitted to your motorcycle...
Page 30: ...ance covered ODO Total time of vehicle operation H SPEED function This information is always visible regardless of the status of the vehicle stationary or in movement The default configuration indicat...
Page 31: ...3s after receiving the last impulse from the sensor Clock function CLK This function indicates the current time in hh mm ss format The clock remains active even when Sleep Mode is activated The time c...
Page 32: ...playing the distance covered in km speed in km h and time in hours minutes and seconds by default Manual Stopwatch function LAP This function enables you to activate or deactivate a stopwatch manually...
Page 33: ...e caliper fasteners 25 30 Exhaust pipe fasteners 10 15 Engine fasteners 30 35 Rear brake master cylinder fasteners 7 10 Spark plug 11 Ignition fasteners 7 8 Clutch fasteners 20 25 Cylinder stud fasten...
Page 34: ...g for a few minutes to warm up the oil and favour draining Cover the exhaust with a plastic bag protecting it form the elements Any unpainted metal parts that could get rusty should be coated with oil...
Page 35: ...Spark plug 30h 60h 15h Swinging arm and connecting rods Every time it is used If damaged Every time it is used Whenever it is cleaned Transmission chain Every time it is used Whenever necessary If dam...
Page 36: ...ally Brakes Every time used Whenever necessary If damaged Brake discs Every time used First 5h If damaged Every two uses Clutch plates If damaged Clutch If damaged Wheel silencer clearance Every time...
Page 37: ...sary Chain guide slipper If damaged Starter pedal and gear change pedal If damaged Every time it is cleaned Brake master cylinder piston and dust cover If damaged Brake piston and dust cover If damage...
Page 38: ...sary Petrol tube Every time used Whenever necessary If damaged Radiator tube and joints Every time used Whenever necessary If damaged Chassis protective adhesive elements If damaged Sump protector If...
Page 39: ...n order to pass the Vehicle Technical Inspection Test Registration plate holder Speedometer Lighting system and reflectors Indicators Horn Rear view mirrors Steering lock Manufacturer s identification...
Page 40: ...g or change it Open the throttle fully and kick the starter pedal 5 to 10 times and then start the engine Check for obstruction in the petrol tank tubes and air filter The motorcycle starts well and t...
Page 41: ...lised workshop Exhaust gives off white smoke Water in the cylinder Accelerator cable incorrectly adjusted Change the cylinder head O ring Check accelerator adjustment Exhaust gives off brown smoke Lac...
Page 42: ...ed workshop Add fork oil to the specified level Replace front fork spring Replace brake disc Refit pads or replace Unstable ride Steering shaft nut too tight Steering bearings worn or damaged Bent ste...
Page 43: ...op Tighten nuts and fasteners to specified torque Brakes working badly Pads worn Discs worn Loss of brake fluid Brake fluid in bad state Master cylinder piston worn System badly adjusted Change pads C...
