The Quality Connection
BCT-8150
HYDRAULIC CRIMPER
Instruction Manual
Page 1: ...The Quality Connection BCT 8150 HYDRAULIC CRIMPER Instruction Manual...
Page 2: ...Quality Connection Table of Contents 1 Introduction 3 2 Specifications 3 3 Features 4 4 Name of Components 4 5 Estimated Crimping Cycles 4 6 Operation 5 7 Precautions 9 8 Maintenance 10 9 Troubleshoot...
Page 3: ...range Nominal size 8 150 Motor 14 4V DC Dimensions 370 L x270 H x90 W Weight 5 2kg 11 44lbs Battery Cartridge BP 70MH Type of Battery NI CD enclosed cylinder type Output DC14 4 V Capacity 1 2AH Charg...
Page 4: ...nditions Number of cycles below are approximate and for reference only When crimping cycles of a fully charged battery cartridge approaches half of the cycles indicated below the battery cartridge sho...
Page 5: ...BATTERY CHARGER FREE OF FOREIGN MATERIALS ESPECIALLY METAL OBJECTS Battery Cartridge 3 Time needed for a full recharge is 1 hour The LED indicator will be green when charging and turn orange when char...
Page 6: ...type 70 60 57 76 28 TD 226 TD 213 80 76 28 96 3 TD 227 TD 214 100 96 3 117 2 TD 228 TD 214 150 117 2 152 05 TD 229 TD 215 Note Applicable wire range for parallel type non insulated slices denotes the...
Page 7: ...ger on the main body of the tool Piston 2 Pull the slide pin out to open the crimp head 3 With the crimp head open insert the female die until it is locked into place by the ball plungers Female Die 4...
Page 8: ...s the operation trigger and advance the piston until the dies are holding the terminal 3 Insert the conductor into the terminal 4 Depress the operation trigger until the piston has fully extended and...
Page 9: ...ebris Solvent can be used on the head but should not be used on the plastic body Battery Cartridge 1 Never short circuit the battery terminals 2 Avoid getting water oil or solvent near the battery 3 N...
Page 10: ...nce 1 Daily maintenance is important to keep the tool in good working condition 2 When storing the tool avoid humidity Oil Reservoir 3 If air is trapped in the hydraulic circuit the piston will not mo...
Page 11: ...ch can be accessed from the reservoir side Exhaust Valve Ball seat assembly in the body ram side Release Valve Ball seat assembly with release pin in the body Relief Valve Pintal valve sub assembly ei...
Page 12: ...uction gear Check the oil level in the reservoir If air is trapped in the hydraulic circuit depress the trigger for two seconds while depressing the release button at the same time to circulate the oi...
