Jolly Mec I-DEA2 QUADRA Installation, Use And Maintenance Manual Download Page 1

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SM121 EN REV01 2017_08

INSTALLATION, USE AND

MAINTENANCE MANUAL

To be kept by the purchaser

Pellet operated air heating stove

I-DEA2 QUADRA

I-Dea2 Quadra

Summary of Contents for I-DEA2 QUADRA

Page 1: ...SM121 EN REV01 2017_08 INSTALLATION USE AND MAINTENANCE MANUAL To be kept by the purchaser Pellet operated air heating stove I DEA2 QUADRA I Dea2 Quadra ...

Page 2: ...ly read and keep this sheet before using the equipment This sheet provides necessary information and suggestions on how to correctly install use clean and maintain the product Knowing and observing these instructions will allow you to fully and safely enjoy the potential your equipment can offer you ...

Page 3: ... 05 DESCRIPTION 12 05 1 PRODUCT PRESENTATION 12 05 2 PRODUCT IDENTIFICATION 13 CHAP 06 TECHNICAL DATA 14 06 1 HOMOLOGATION 14 06 2 RECOMMENDED FUELS 15 06 3 COMPONENTS 16 06 4 DIMENSIONS 17 CHAP 07 POSITIONING AND CONNECTIONS FOR THE INSTALLER 18 07 1 SETTING UP OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT 18 07 2 FLUE OR FUME EXHAUST SYSTEM 19 07 3 INSTALLATION ROOM VENTILATION 20 07 4 ASSEMBLY S...

Page 4: ...opriate This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S p A The technical directions for installation contained in this manual should be considered as basic requirements Regulations in some countries may be more restrictive in this instance comply fully with the regulations prevailing in the country of installation all laws and local...

Page 5: ...old electrical appliances and similar products General safety regulations EN 60335 2 102 Safety of household electrical appliances and similar products Special regulations for appliances fitted with gas diesel or solid fuel burners and electrical connections EN 62233 Measurement methods for electromagnetic fields of electrical appliances for home use and similar goods regarding human exposure EN 5...

Page 6: ... right to make modifications to the product and consequently the relative manual without any obligation to update previous editions 01 5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS Upon the delivery of this manual Jolly Mec S p A cannot be held liable whether civil or criminal for accidents due to partial or total non compliance with the specifications herein contained The manufacturer is espec...

Page 7: ... sensory or mental capabilities or lacking the experience or the needed knowledge can use the device only under surveillance or having been instructed on the device safe use and on the understanding of the deriving dangers Children are not allowed to play with the device Cleaning and maintenance are meant to be performed by the user and not by unsupervised children The settings and programming of ...

Page 8: ...nce with the laws and standards in force in the State Region or Area in which the machine is installed Installation in bedrooms rooms with a volume below 15 m3 or with explosive atmospheres is strictly prohibited The system installer MUST issue a Declaration of compliance for the work performed after commissioning the system in accordance with the laws in force related to system safety standards T...

Page 9: ...ours of operation shall be reset at the end of the Technical intervention and indicated on the Servicing Report 02 4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL Every operator performing maintenance on the machine must wear safety garments and personal protective equipment 1 Protection headphones 2 Gloves hand protections 3 Respiratory mask 4 Face mask or goggles 5 Accident prevention boots ...

Page 10: ...e 03 2 LIFTING AND TRANSPORT Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP 02 ACCIDENT PREVENTION SAFETY REGULATIONS of this manual and must wear work gloves and safety footwear For safety reasons unauthorised persons must not be in the area while the product is being moved The product must be moved only with a trolley or pall...

Page 11: ...our and DO NOT disperse the packaging into the environment but take it to waste disposal centres for recycling All packaging can be recycled as it consists of wood polyethylene film polystyrene and cardboard WARNING 04 2 DISPOSAL OF THE MACHINE The stove is mainly composed of ferrous materials but it may also contain piping insulating materials electrical parts etc refractory materials When you no...

Page 12: ... product from the IR remote control Timer controlled thermostat used to set the start up and switch off times Ambient temperature setting and viewing of the current ambient temperature on the display Output levels possibility to adjust the heat output to five different levels and to set the Silent mode Operating mode displays real time product operating modes They are also fitted with PELLET hoppe...

Page 13: ... de CO Emisión de CO Tensione Frequenza nominale Rated voltage frequency Spannung Nennfrequenz Tension Fréquence nominale Tensión Frecuencia nominal Temperatura dei fumi Flue gas temperature Abgastemperatur Température des fumées Temperatura de los humos Leggere e seguire le istruzioni di funzionamento Read and follow the operating instructions Lesen und befolgen Sie die Betriebsanleitungen Lire e...

Page 14: ...Rated voltage 230 V Rated frequency 50 Hz Electrical absorption Switching on nominal power reduced power stand by 355 65 38 2 W Device mass 125 Kg Standard hopper capacity 25 Kg Flue draught 10 Pa Fume exhaust diam 80 mm Average fume Temperature at nominal output 174 2 C Average fume Temperature at reduced output 103 2 C CO 13 O2 at nominal output 164 mg m3 CO 13 O2 at reduced output 574 mg m3 CO2...

Page 15: ...ot use pellets that are very hard and with different dimensions the mechanical parts are sized and tested for use with pellets with the above mentioned characteristics No breakdown or malfunction depending on the quality of the pellets used and or by the dosage of the quantity will be covered by the warranty PELLET QUALITY IS VERY IMPORTANT PLEASE READ THIS SECTION CAREFULLY WARNING CERTIFIED PELL...

Page 16: ...witch 7 Electronic control unit 8 Pellet loading auger gear motor 9 Pellet loading auger 10 IR receiver 11 Combustion chamber grid 12 Firebox 13 Ash drawer 14 Combustion chamber door 15 Emergency console 16 Safety thermostat with manual reset 17 Electrical socket with fuses and Main electric switch 18 Room temperature probe 19 Heating fan 20 Combustion and fume exhaust fan Ø80 mm 21 Comburent air ...

Page 17: ...17 ENGLISH 06 4 DIMENSIONS All measurements are in mm I Dea2 Quadra A 846 B 1153 C 276 I Dea2 Quadra C A B ...

Page 18: ...haust pipes and flue can be easily accessed for maintenance Fig 1 illustrates minimum distances that must be observed all measures must be in mm The lateral distance from the adjacent wall according to installation is to be maintained on both sides 1 Electrical socket 2 External air inlet see chap 07 4 3 Comburent air intake 4 Rear panel 5 Side panel As indicated in the national reference standard...

Page 19: ...ere are deviations or curves for easier quicker and safer installation we recommend using double walled stainless steel pipes The use of pipes in fibre cement for connecting the equipment to the flue is forbidden Exhaust pipes must not run through rooms where the installation of combustion equipment is forbidden The union must be connected to the flue in such a way as to ensure they remain airtigh...

Page 20: ...ce of the fume exhaust system is not excellent it is possible to adjust the operating settings of the stove to overcome draught defects by a maximum of 15 of the fume exhaust device this adjustment is however the exclusive competence of the specialised Technical Service Center One airtight reading point is recommended on the flue to check emissions after installation and measure draught Supporting...

Page 21: ...tion room in this case a ventilation opening needs to be designed in compliance with the specifications in paragraph 07 3 4 All models may be connected to the fume pipes with rear fume outlet Fig 1 or with upper fume outlet Fig 2 see AD132 For the construction of fume pipes please comply with the specifications in CHAP 07 2 Assembly of the humidifier optional 1 Open the door using the handle suppl...

Page 22: ...vent that the control unit does not switch on even after turning the switch to I ONE check that the fuses are intact 1 Control unit 2 Earth 3 Power socket with cord included 4 Switch 5 Fuse Ø5X20 F4A 250V IEC 127 II Electrical connections must be carried out by skilled personnel according to the regulations in force 2014 30 UE and 2014 35 UE WARNING JP2 JP8 JP9 JP1 JP3 JP6 BROWN BLUE BLUE BROWN 5 ...

Page 23: ...RNING BROWN BLUE VIOLET WHITE WHITE PINK WHITE BLUE BLUE BLUE RED BLUE BLUE ORANGE RED WHITE BLACK BLACK RED BLUE JP2 JP8 JP9 JP1 JP3 JP6 2 1 3 4 5 6 7 8 9 10 11 12 13 14 Number Description 1 Control display 2 Electronic card 3 Bipolar switch 4 Electric power cord with schuko socket 5 Smoke fan 6 Electrical heating element 7 Exchange fan Number Description 8 Bulb type safety thermostat 9 Fume pres...

Page 24: ... harmful gases Where it is impossible to wall up the distribution pipes they can be hidden with a suspended ceiling fake beams or casing The space A between the vents and the wall must be hermetically sealed with silicone to prevent leaking air from blackening it due to heat for instance smudges above radiators To duct air into the other rooms connect the pipe to the stove s rear outlets in order ...

Page 25: ... efficient combustion All the operations for managing machine functions are handled by the supplied radio remote control see manual SM119 attached 08 2 CONTROL UNIT The motherboard is connected to the display mounted on the stove and manages all its functions Furthermore the main functions of the motherboard can be managed through the IR remote control The electronic control unit features a timer ...

Page 26: ...operating the fan speed for the hot air depends on the output levels the higher the output level the faster the air will be pumped through the front outlet By setting the chronothermostat it is possible to create time slots for programmed ignitions and shutdowns In case of alarm before each new ignition it is compulsory to empty and clean the combustion pot from any combustion residual and from an...

Page 27: ...completely cold on average 20 minutes 2 Open the trapdoor on the right 3 Unscrew the thermostat reset button lid on the back of the appliance see Fig 1 positions B 4 Press the button until you hear a CLICK 5 Refit the hood 6 Reset the alarm from the radio remote control by pressing the ON OFF button and waiting for the OFF message 7 Start up again the appliance If the alarm persists contact the sp...

Page 28: ...ty and creates functional problems for the stove With low quality or non certified pellets the frequency with which the bottom of the hopper needs cleaning to remove sawdust could become more frequent The pellets must be fed into the hopper using a scoop Do not empty the sack directly into the hopper Check for obstructions in the flue and in the external air intake before starting the machine afte...

Page 29: ...litate and improve device cleaning use an ash vacuum not supplied with the stove but available from retailers and or specialised Technical Service Centers ORDINARY CLEANING THE INSTRUCTIONS BELOW REGARDING THE TIMING AND METHODS USED FOR THE VARIOUS PARTS TO BE CLEANED MUST BE CAREFULLY FOLLOWED 1 Stove door opening To open the stove combustion chamber door use the handle supplied with the product...

Page 30: ...e the upper part of the burner Fig 5 6 7 8 It is compulsory to clean the firebox thoroughly making sure no holes are clogged Eliminate the wastes on the firebox by overturning them and use a pointed object to remove any scales by hitting the firebox internal walls and shaking it eventually Before replacing the firebox check there is no ash or dirt in the firebox housing Vacuum this area thoroughly...

Page 31: ...light pressure to lift the pellet hopper cover pulling upwards to release the magnet closure Fig 17 18 Empty the pellet container every 500 1000 Kg of pellet burnt and check that no sawdust has accumulated on the bottom Clean the bottom of the container carefully After a long period of inactivity empty the container and auger completely 5 Fume inspection cleaning Remove the inspection cover under ...

Page 32: ...mes dirty with black smoke the brazier is probably dirty or the combustion air must be increased Be careful not to use overly aggressive products to avoid ruining the paint Never spray detergents directly onto the parts to be cleaned Fig 21 22 If the stove requires more frequent and deeper cleaning check the flue draught performance and the chimney cap A windproof chimney cap is strongly recommend...

Page 33: ...ition After inserting the plug into the power socket press the switch O I on pos I 11 Pellet hopper loading Located on the side of the device the hopper is filled through an openable lid The hopper must be filled with pellets using a shove not supplied Fig 33 34 and not poured in directly from the bag 12 Topping up the humidifier Let open the combustion chamber door and lift up the strip of the hu...

Page 34: ...special focus on horizontal segments Stove fume pass cleaning Cleaning of any deposits in the stove Cleaning of fans Check good ignition resistance operations Check electric electronic system integrity Check safety device thermostat and pressure switch status and efficiency Check the condition of the sealing gaskets paying special attention to the one on the closure of the combustion chamber door ...

Page 35: ...ice thermostat and pressure switch status and efficiency T Check the condition of the sealing gaskets paying special attention to the one on the closure of the combustion chamber door T Check the condition of the ceramic glass T Check the pellet loading gear motor is working properly T Clean the bottom of the pellet hopper T KEY U routine maintenance by the customer user T extraordinary maintenanc...

Page 36: ...ically The firebox is dirty preventing incoming air flow Clean it thoroughly and check it is clean each time you start it up The basket is positioned incorrectly The resistance is faulty The pellets burn incorrectly and unburnt elements gather in the basket the glass looks black and is very dirty Low flue draught do not use the fireplace it could be dangerous carefully clean the flue the stove and...

Page 37: ...37 ENGLISH NOTES ...

Page 38: ...38 ...

Page 39: ...39 ENGLISH ...

Page 40: ...SM121 EN REV01 2017_08 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it ...

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