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Operating manual

ENESKApostpro

Version 1.0

Order no: 0 210 000, 0 210 010, 0 210 003 and 0 210 012

Summary of Contents for ENESKApostpro

Page 1: ...Operating manual ENESKApostpro Version 1 0 Order no 0 210 000 0 210 010 0 210 003 and 0 210 012...

Page 2: ...2 Operating and display elements in the working chamber 14 5 3 Operating and display elements of the ENESKAmicro motor controller 14 5 4 Elements of the control panel 15 5 5 Tool operating elements 1...

Page 3: ...ngs 36 12 2 Activating deactivating settings 36 13 Setting the timer 37 14 Calling up unit information if necessary 38 15 Changing the collet 39 15 1 COMPACT SE 40 15 2 HT 60 HT 60 XL 41 15 3 HT 60 D6...

Page 4: ...ro motor controller 59 17 3 Problems with the compressed air supply 60 17 4 Problems with the extraction system 60 18 Repairs 61 18 1 Changing damaged gloves 61 18 2 Replacing a defective lamp 61 19 D...

Page 5: ...nents which are connected to the ENESKA postpro for processing workpieces e g compressed air guns handpieces tools or motors or which are installed on it e g turntable or counter support Conventions u...

Page 6: ...4 3 Fig 1 1 Motor controller for handpieces 4 Hood with handle 2 Hand holes with gloves 5 Unit controller 3 230 V socket 2 2 Rear view 1 2 3 5 4 Fig 2 1 Rear door 4 Dry compressed air port 2 Main swi...

Page 7: ...The ENESKApostpro with oil extraction is used for work that produces reactive or very reactive dust With oil extraction the air that is sucked out of the working chamber is blown through the oil in th...

Page 8: ...U20 24 V Open circuit voltage Year of manufacture ____ Year of manufacture of the unit P 6500 VA Connection rating Machine No ___ ___ Machine number of the unit Always quote the machine number when co...

Page 9: ...ional FSX automatic fine dust measuring system Measured variables Scattered light intensity dust concentration after gravi metric reference measurement Measuring principle Forward light scattering Spe...

Page 10: ...IPROFIL FPM ERJ Mark II hand held filing machine 7 000 strokes DIPROFIL FPT ER Mark II hand held filing machine 8 000 strokes FMD 3 2 EM hand held filing machine 7 800 strokes JFMM 4 hand held filing...

Page 11: ...nit is used for the final processing of additively manufactured components Processing can refer to deburring milling grinding polishing removing residual powder and finishing of a workpiece Only the f...

Page 12: ...n switch and secure it against being switched on again To avoid contact with dust or oil wear protective goggles protective mask full body protec tive clothing and protective gloves when working on th...

Page 13: ...or hand pieces 8 Mains plug 2 Hand holes with gloves 9 Door handles 3 Hood with handle 10 Door lock 4 Foot pedal connection 11 Height adjustable feet 5 Main switch 12 230 V socket 6 Compressed air con...

Page 14: ...pling socket G1 4 KDG 14 NW7 compressed air with oil 4 Connection B for brushless DC motor 9 Lights 5 Connection C for carbon brush DC motor 5 3 Operating and display elements of the ENESKAmicro motor...

Page 15: ...onal display of current dust load see section 10 12 Percentage display for lighting 5 Shutdown cycle length display see section 10 13 Light intensity button minus darker 6 Error message present symbol...

Page 16: ...ion system transport device 2 Clamp 2x 7 Locking pin 2x 3 Shaker lever 8 Sight glass oil extraction only 4 Maintenance unit May only be adjusted by JOKE Service Mounting side depending on design 9 Lev...

Page 17: ...he working chamber such as the optional turntable Have the unit lifted onto a suitable pallet Secure the unit with suitable lashing straps and transport locks Transport the unit to the place of instal...

Page 18: ...supply Attention Risk of damage from unintentionally starting the extraction system If the main switch is on when the unit is connected to the compressed air supply the extraction system may accidenta...

Page 19: ...Switching on the power supply Fig 13 7 2 Connecting the compressed air tool if necessary 1 2 Fig 14 1 Compressed air coupling socket G1 4 KDG 14 NW7 compressed air with oil 2 Compressed air coupling s...

Page 20: ...nsport and lifting equipment Warning Risk of injury from workpieces tipping over If excessively heavy workpieces are placed in the working chamber the unit may tip over and cause serious injury Do not...

Page 21: ...od is closed and no error messages are present 1 2 Fig 17 Press the Unit ON button 1 While the unit is starting the status message 2 Unit started and door lock active flashes The hood is locked and ca...

Page 22: ...ighting 100 1 2 3 CLR 4 5 6 7 8 9 0 ENTER 100 A B 1 2 3 Fig 19 The lighting can be adjusted by pressing the plus and minus buttons or by entering it using the keypad 7 9 Adjusting the height optional...

Page 23: ...into the socket and make sure that the contacts and threads are not damaged A B C 2 1 Fig 21 A Brushless DC motor C Carbon brush DC motor B Brushless DC motor 8 2 Connecting the motor cable to the un...

Page 24: ...he handpiece Warning Risk of injury from accidental tool rotation If the unit is switched on when a tool is connected to the handpiece or changed the handpiece motor may switch on accidentally and inj...

Page 25: ...25 25 8 4 1 Compact SE HT 60 HT 60 SMALL HT 60 XL CLICK 1 2 CLICK 4 3 Fig 24 8 4 2 HT 60 D6 HT 60 D6 CNC 4 6 5 1 2 3 Fig 25 8 4 3 JEHG 400 JHG 210 1 4 2 3 6 5 Fig 26...

Page 26: ...26 26 8 4 4 JEHR 500 JIR 310 CLICK 6 3 4 1 5 5 CLICK 1 2 Fig 27 8 4 5 JERA 270 JBMH 300 N 3 2 4 1x 1 1x Fig 28 8 4 6 JERA 270 S 1 3 2 6 5 4 Fig 29...

Page 27: ...27 27 8 4 7 JIH 300 2 1 90 3 4 1 5 5 6 90 Fig 30 8 4 8 JKC 345 JIC 390 JEKC 300 WE4 45 WE4 90 1 1x 2 3 4 1x 6 5 Fig 31 8 4 9 JMFC 300 S 300 M 1 2 3 4 Fig 32...

Page 28: ...n menu ESC XXXXXXXX __________ __________ __________ ESC MAIN MENU Select language menu ESC ___________ XXXXXX __________ __________ Language Select language ESC ___________ C ESC MEM Save Deutsch Eng...

Page 29: ...l unit is automatically selected The motor button A B or C belonging to this motor will flash If necessary press motor button A B or C to select another motor 8 7 Choosing the direction of rotation An...

Page 30: ...peeds If long tools are used at excessive speeds the handpieces can be damaged Reduce the speed according to the table below if the tool protrudes more than 13 mm from the collet Tool protrusion Speed...

Page 31: ...g chamber there is still a minimal risk that dust in the working chamber may ignite and cause an explosion due to sparks produced when processing the workpiece If you are processing workpieces whose d...

Page 32: ...signals when the concentration is below the set threshold If it is not below the threshold after the set blow out time dust continues to be extracted until the FSX automatic fine dust measuring system...

Page 33: ...old 2 Security level selection 10 Display in milligrams 3 Service page button 11 Dust measurement 4 Back button 12 Dust measurement off on button 5 PLC version display 13 Reset maintenance interval 6...

Page 34: ...tic fine dust measuring system is used the dust is extracted at least until the automatic measuring system reports that the air is clean 2 Dust threshold Set the maximum permissible dust load in the w...

Page 35: ...ntroller is used the speed of the tool can be controlled with an optional foot pedal Variable speeds between 0 and the set speed can be selected this way FOOT MEM B C C B A A 1 A 2 4 XX rpm 3 Fig 42 F...

Page 36: ...the three connections A B or C so that the settings are retained even when the control unit is switched off and on again If the memory function is activated MEM button illuminated the settings on the...

Page 37: ...setting is one minute Action Display 2x Open main menu ESC XXXXXXXX __________ __________ __________ ESC MAIN MENU Selecting a timer ESC ___________ __________ XXXXXX __________ Timer Activate the set...

Page 38: ..._ __________ __________ ESC MAIN MENU Select the interface ESC ___________ __________ __________ XXXXXX Interface Select unit info ESC ___________ XXXXXX __________ __________ Unit info View the unit...

Page 39: ...Warning Danger of injury from tools coming loose If tools are not inserted all the way into the collet they may come loose and injure the operator To avoid injuries from tools coming loose always inse...

Page 40: ...40 40 15 1 COMPACT SE CLICK 1 11 12 9 10 8 2 3 4 14 15 13 5 7 6 Fig 46...

Page 41: ...41 41 15 2 HT 60 HT 60 XL 9 10 5 6 2 1 3 4 7 8 11 12 Fig 47 15 3 HT 60 D6 HT 60 D6 CNC 1 4 2 3 Fig 48...

Page 42: ...42 42 15 4 HT 60 SMALL CLICK 1 2 11 12 9 10 5 7 6 8 3 4 14 13 15 Fig 49...

Page 43: ...43 43 15 5 JEHG400 JHG210 1 2 6 5 3 4 Fig 50 15 6 JEHR 500 JIR 310 1 2 3 6 7 4 5 Fig 51...

Page 44: ...44 44 15 7 JERA 270 JBMH 300 N 1 4 2 3 Fig 52 15 8 JERA 270 S 1 2 6 5 3 4 Fig 53...

Page 45: ...45 45 15 9 JIH 300 2 1 90 3 4 1 5 5 6 90 Fig 54 15 10 JKC 345 JIC 390 JEKC 300 WE4 45 WE4 90 3 4 5 6 1 2 Fig 55 15 11 JMFC 300 S 300 M 1 2 3 4 Fig 56...

Page 46: ...cables after changing the filter Allow the components in the cabinet of the unit to cool down before starting work Collect escaping oil and immediately wipe up any that gets onto the floor or componen...

Page 47: ...enance Empty the collector The procedure is described in Fig 58 Another sign that the collector needs cleaning is when the extraction system no longer cleans the working chamber as well as it usually...

Page 48: ...very 500 hours the message ATTENTION maintenance Clean the collector Replace high performance oil Check wet filter and replace if necessary Replace filter element in dust measuring device Replace H an...

Page 49: ...is if the extraction system no longer cleans the working chamber as well as it usually does There may also be excess pressure in the extraction system which causes the pressure relief valve to open a...

Page 50: ...s shown If damage is visible on individual components replace them with new ones Remove dust deposits and dirt from the components of the extraction system Properly dispose of dust and collected oil R...

Page 51: ...51 51 16 9 Replacing the filter element in the dust measuring device 1 2 3 1 4 1 2 3 4 5 6 Fig 59...

Page 52: ...52 52 16 10 Changing the oil 17 15 14 16 MAX 13 7 8 9 10 11 12 5 4 3 1 2 6 Fig 60...

Page 53: ...ve dust deposits and dirt from the components of the extraction system Properly dispose of dust and collected oil Reinstall all the components of the collector in the reverse order except for the lid...

Page 54: ...nger Explosion hazard from igniting dust Dust can easily ignite when mixed with oxygen Always take the extraction system to a separate room suitable for working with dust in the atmosphere Only then s...

Page 55: ...ge is visible on individual components replace them with new ones Remove dust deposits and dirt from the components of the extraction system Dispose of all filters dust and collected oil in the proper...

Page 56: ...xplosion hazard from igniting dust Dust can easily ignite when mixed with oxygen Always take the extraction system to a separate room suitable for working with dust in the atmosphere Only then start c...

Page 57: ...the collector If damage is visible on individual components replace them with new ones Remove dust deposits and dirt from the components of the extraction system Dispose of all filters and dust in th...

Page 58: ...hine cannot be switched on with the con troller Main switch not turned on Turn on the main switch Error message compressed air not connected Insufficient air flow Increase the air flow e g by using a...

Page 59: ...he hand piece is open The quick release lever on the hand piece is not closed Fit the tool correctly Close the quick release lever or quick re lease chuck The collet or tool is jammed Adjust the colle...

Page 60: ...of the main filters is clogged Leaks or blockages in the unit or other parts of the extraction system The extraction pump is clogged leaking or defective Change the oil in the collector only for oil e...

Page 61: ...tructions Clean the collector of the extraction system see section 16 8 20 Storage Attention Damage due to incorrect storage The unit may be damaged if it is stored incorrectly The storage location mu...

Page 62: ...ective The following harmonised standards have been applied EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 60204 1 2014 Safety of machinery E...

Page 63: ...t to changes due to technical progress errors and misprints Reproduction in whole or in part only with prior written permission joke Technology GmbH Asselborner Weg 14 16 51429 Bergisch Gladbach Germa...

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