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JOB DATA:

 

CHILLER MODEL NO.   _________________    CHILLER MODEL NO.   _______________________

 

NO. OF UNITS ________________________    NO. OF UNITS ______________________________

 

PRODUCT DRAWING

  CONTRACTOR  _______________________  

PURCHASER   ____________________________________________

  ORDER NO.   _________________________  

JOB NAME   ______________________________________________

  YORK CONTRACT NO.  _________________  

LOCATION     _____________________________________________

  YORK ORDER NO.  ____________________  

ENGINEER  ______________________________________________  

 

REFERENCE 

DATE  ________  

APPROVAL

 

DATE ________  

CONSTRUCTION

 

DATE  ________  

NEW RELEASE 

Form 155.21-W2 (1209)

WIRING DIAGRAM

FIELD CONTROL MODIFICATIONS

MODEL YIA CHILLERS (STYLE D)

Chiller design allows for ease of interfacing with Energy 

Management Systems (EMS). The OptiView™ Control 

Center includes unit status contacts, provisions for re‑

mote control inputs and provisions for remote setpoint 

reset of leaving chilled liquid temperature and current 

limit for EMS interfacing.

Five sets of unit status contacts are factory furnished 

through a field wiring terminal board in the Optiview 

Control Center. Each set of contacts are single pole, 

normally open, rated at 5 amperes resistive at 240VAC. 

Chiller status contacts are provided for unit:

  •  Remote Mode Ready to Start – See 

Fig. 3.

  •  Cycling Shutdown – See 

Fig. 4.

  •  Safety Shutdown – See 

Fig. 5.

  •  Run (System Operating) – See 

Fig. 6.

  •  Anticipatory/Alarm – See 

Fig. 7.

Four sets of inputs are available to the EMS, allowing 

for remote control of unit operation. input device contact 

rating shall be 5 milliamperes at 115VAC. Field wiring 

terminal board (TB4) in the OptiView™ Control Center 

permits connection for the following operations:

  •  Remote Stop Contacts – See 

Fig. 8.

  •  Remote Start Contacts – See 

Fig. 8.

  •  Remote/Local Cycling Devices – See 

Fig. 9.

  •  Multi-unit sequence – See 

Fig

. 10.

 1.  The OptiView™ Control Center has a program

mable time clock function as a standard feature 

with holiday capability. This offers one preset au

tomatic Start‑Stop per day on a seven day calendar 

basis with the ability to program a single additional 

holiday start and stop time up to a week in advance. 

Chilled water pump control contacts (see Note 13) 

are also provided, allowing for efficient automatic 

operation of the chilled water pump to reduce en‑

ergy. Two chilled water pump operating modes are 

available via the CHW PUMP programming dip 

switch (position 8 of SW1) on the Microboard. 

With the switch in the OFF position, the chilled 

water pump operates for 30 seconds prior to chiller 

start, during chiller operation, coastdown, and LWT 

cycling shutdowns. With the switch in the ON posi

tion, the chilled water pump operates as above plus 

it operates during MULTI-UNIT and REMOTE/

LOCAL cycling shutdowns.

 2.  The Johnson Controls E-Link Gateway Card may 

be interfaced with the chiller OptiView™ Control 

Center  to  provide  unified  chiller  plant  system 

control. The owners BAS System directly com

municates with the OptiView™ Control Center via 

the E-Link Gateway Card which may be installed 

in  the  Control  Center. Temperatures,  pressures, 

safety alarms and cycling information known to 

the OptiView™ Control Center are then available 

to the owners BAS network for integrated chiller 

plant control, data logging, and local and remote 

operator displays. The E-Link Gateway Card also 

allows the BAS network to start, stop, and reset the 

chiller’s leav ing chilled water and remote load set‑

points. The E-Link may be configured for BAC-net, 

MS/TP, Mod-Bus RTU, N2 Metasys and Lonworks 

network protocols.

ENERGY MANAGEMENT SYSTEMS

Summary of Contents for York YIA Series

Page 1: ...nnection for the following operations Remote Stop Contacts See Fig 8 Remote Start Contacts See Fig 8 Remote Local Cycling Devices See Fig 9 Multi unit sequence See Fig 10 1 The OptiView Control Center...

Page 2: ...ndividual shall also be familiar with and comply with all applicable governmental standards and regula tions pertaining to the task in question safety symbols The following symbols are used in this do...

Page 3: ...L OPERATION INDIVIDUAL UNIT PUMPS 9 FIG 15 MULTIPLE UNITS TWO PARALLEL OpERATION SINGLE CHILLED WATER PUMP 9 FIG 16 REMOTE Steam Hot Water Limit SETPOINT with 0 10vdc signal 10 FIG 17 REMOTE Steam Hot...

Page 4: ...R14 2 R58 R52 R50 R40 R38 R22 C8 R16 CR5 R56 R60 R54 R44 R42 R34 R36 R32 R26 R28 R24 R20 R18 R17 R1 R13 U1 U4 U3 R3 R15 R11 U5 R5 C1 CR2 CR3 CR8 RV7 CR7 RV6 CR6 RV3 RV2 R30 R2 Q2 R10 R4 U2 R12 R6 U6...

Page 5: ...View Control Center is in digital analog or ISN remote op erating mode allow ing for energy management system or remote start stop control Fig 8 2 All chiller safety cut out controls are in the normal...

Page 6: ...D06824 N O CONTACTS IN CONTROL CENTER RATED 2 AMPS INDUC TION AT 250VAC 30VDC 5 AMPS RESISTIVE AT 250VAC 30VDC closure of the Energy Management System Remote Stop Contacts causes the chiller to shutdo...

Page 7: ...l type flow switch is used the flow switch uses the cooling effect of liquid to sense flow When the flow of liquid is sensed the solid state relay output is turned on conducting current through the mi...

Page 8: ...tat RWTwill automatically cycle either 1 or 2 unit Timer 3TR is an additional feature which prevents simultaneous starting of lead and lag unit following a power failure and eliminates nuisance starti...

Page 9: ...p is avoided When one unit is cut out by the sequence control Fig 12 the temperature of the supply chilled water does not change MULTIPLE UNITS TWO PARALLEL OpERATION SINGLE CHILLED WATER PUMP For thi...

Page 10: ...inputs as follows Example if the input is 3VDC the setpoint would be set to 73 as follows SETPOINT 100 3 x 9 100 27 73 Therefore a 2 second pulse 10 3 sec 20 4 sec 30 up to 11 sec which will 100 Calc...

Page 11: ...rammed a setpoint for 44 F base into the OptiView control center and the Remote Reset Range is programmed to be 10 F then the energy management system can remotely reset the setpoint over the range of...

Page 12: ...et Range setpoint is for 10 F and the local Leaving Chilled Liquid Temperature Setpoint is programmed for 40 F the setpoint would be set to 44 F as follows OFFSET F 5 1 10 10 4 10 10 40 10 4 F SETPOIN...

Page 13: ...following message SAFETYSHUTDOWN MANUALRESTART and the cause of shutdown RUN CONTACTS REMOTE RUN LIGHT AND SHUTDOWN INDICATOR PLUS EMS When run contacts are required for a Remote Run Light and or Shu...

Page 14: ...is flowing the flow switch con tact will close If the flow switch opens for 2 seconds the unit shuts down GENERATOR BACKUP TRANSFER During a prolonged power failure the unit will shutdown without goin...

Page 15: ...and TB6 in YORK OptiView Control Center as 115VAC source is fed from terminals 1 and 2 16 Entering and Leaving Chilled and CondenserWaterTem perature Sensors are supplied by YORK as a standard item on...

Page 16: ...861 1001 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by Johnson Controls Inc 2009 ALL RIGHTS RESERVED Form 155 21 W2 1209 NEW...

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