background image

166349-BIM-E-1008

Johnson Controls Unitary Products

11

7.

Never locate it in a room that is warmer or cooler than the 
rest of the home, such as a kitchen or hallway.

8.

The living or dining room is normally a good location 
provided there is no cooking range or refrigerator on the 
opposite side of wall.

Make final check of complete electrical system for correct 
wiring. Check for any possible loose connections.

Figure 12: Switch Installation

Pre-start Procedure

Before starting air conditioner, make sure of the following:

1.

The unit is properly located and level.

2.

The ductwork is properly sized, insulated, weather proofed 
and correctly spaced from combustible materials.

3.

Air is free to flow to and from outdoor coil.

4.

All wiring is correct, tight and according to the wiring 
diagrams.

5.

The unit is properly grounded electrically.

6.

The condensate drain is connected and directed away from 
the unit and structure.

7.

The outdoor fan and indoor blower wheel will turn freely.

8.

The indoor blower is factory wired to provide the correct 
speed.

System Startup, Check-out

1.

Insure that all access doors are in position. The wall 
thermostat system switch should be in the OFF position, 
the fan switch in the AUTO position and the emergency 
heat switch in the NORM position.

2.

The electrical power supply to the heat pump should be on 
for 12 hours and the compressor crankcase heater (if 
provided) is working.

3.

Set the wall thermostat fan switch to ON. The outdoor 
blower should run.

4.

Set wall thermostat fan switch to AUTO. The indoor blower 
should not run.

5.

Set the wall thermostat system switch to COOL and the 
temperature selection lever below the room temperature. 
The heat pump should be running in the cooling mode.

6.

Set the wall thermostat system switch to the HEAT 
position. The heat pump should stop.

7.

Raise the wall thermostat temperature selection lever to a 
setting above the room temperature. The heat pump 
should now run in the heating mode.

8.

To check the emergency heat operation, set the wall 
thermostat system switch to EMERGENCY HEAT. Raise 
the wall thermostat temperature selection lever high 
enough to close the second stage of the thermostat, if it is 
not already closed. The indoor blower will turn on when the 
heating elements stage on. If accessory heaters are not 
installed, the blower will not run.

9.

Set the wall thermostat to the seasonal mode of operation 
(heat or cool), adjust the temperature selection lever to the 
desired setting. Record the following information for your 
service records after the heat pump has run for 20 minutes:
• Operating Mode   ____________________________
• Discharge Pressure   ________________________
• Suction Pressure   __________________________
• Suction Line Temp. at Compressor   ____________
• Indoor Dry Bulb Temperature   _________________
• Indoor Wet Bulb Temperature   _________________
• Outdoor Dry Bulb Temperature   ________________
• Outdoor Wet Bulb Temperature   ________________
• Voltage at Contactor   _________________________
• Current at Contactor   _________________________
• Model Number   _____________________________
• Serial Number   _____________________________
• Owner   ___________________________________
• Date  _____________________________________

10. Reinstall all panels on the heat pump.

11. Check the heat pump system for tubing and sheet metal 

rattles.

12. Instruct the owner on the operation and maintenance of 

this heat pump system.

13. Give the Customer Envelope to the owner and explain why 

the registration card should be filled out and returned.

Other Features Incorporated In The Control

Anti-Short Cycle time Delay

Five minute duration, activated each time the indoor thermostat 
opens and each time the system is turned on. This delay may 
be reduced by a ratio of 256:1 by shorting the “TEST" posts.

Safety Lock-Out

This device opens the circuit to the compressor contactor in 
response to High Pressure Limit switch opening. The 
compressor will remain off, even though the limit switches close 
and will start up only when the Lock-out is reset.

The Lock-out also lights the Emergency Heat Indicator. To 
reset the Lock-out momentarily turn the thermostat to “OFF" 
then back to its original position. The unit will start up after the 5 
minute delay, mentioned above. 

Cooling

Thermostat

Heating

Thermostat

To Furnace

Control Circuit

To Air Conditioner

Control Circuit

Double Pole

Double Throw Switch

Summary of Contents for PHP024

Page 1: ...11 13 Defrost Operation Curves 12 14 Demand Defrost Curve Selection Jumper 12 General Model PHP units are factory assembled heat pump designed to be installed along side the home or building Field installed electric heater accessories are available to provide supplemental electric heat The units are completely assembled on rigid base rails All piping refrigerant charge and electrical wiring is fac...

Page 2: ...ational and local safety codes 1 National Electrical Code ANSI NFPS No 70 or Canadian Electrical Code Part 1 C22 1 latest editions 2 Local plumbing and waste water codes and other applicable local codes Refer to Table 6 for unit physical data and to Table 5 for electrical data This product must be installed in strict compliance with the installation instructions and any applicable local state and ...

Page 3: ...nce and routing of electrical service to connect the unit Try to select a site for the unit that it is as close as possible to the proposed return grille location Unit may be positioned to draw air from underneath structure Direct Drive Condenser Fan Motor Decorative Protective Coil Guard Heavy Gauge Base Rails Control Box Service Access Panel Refrigerant Connections X13 Direct Drive Blower Motor ...

Page 4: ...grade away from the unit will improve drainage 10 Average Winter Snow Depth The heat pump must be installed above the average snow depth to allow the outdoor coil to drain properly Cinder blocks if permitted by local codes or a metal frame may be used to support the unit above the snow Insure that the support does not obstruct drainage holes in the base pan of the unit Metal frame legs must be sup...

Page 5: ... E F D CONDENSATE DRAIN 3 4 NPT H Table 2 Unit Dimensions Size Tons Dimensions A B C D E F G H 024 2 0 32 13 16 30 11 16 47 1 4 12 9 16 8 1 2 24 1 16 12 2 3 4 030 2 5 32 13 16 30 11 16 47 1 4 12 9 16 8 1 2 24 1 16 12 2 3 4 036 3 0 32 13 16 30 11 16 47 1 4 12 9 16 8 1 2 24 1 16 12 2 3 4 042 3 5 32 13 16 34 11 16 57 9 16 11 9 16 10 5 16 28 7 8 14 2 3 4 048 4 0 32 13 16 34 11 16 57 9 16 11 9 16 10 5 ...

Page 6: ...d be installed first The return air grille box and filter should be located and installed in the out rigger areas of the home Keep in mind the closer to the cooling unit the better The return ducting connects to the bottom of the return air box so it will be necessary to provide an opening beneath the box See Figure 5 Figure 5 Return Air Box and Grille After determining the location of the return ...

Page 7: ...ace 4 Make sure the duct is not stretched tight and does not have kinks from excessive length after installation 5 Attach the duct end with the stub collar to the air conditioner return air flange with screws and duct tape sealing the duct cover securely Wye Insulation It is necessary to field fabricate and install an insulation jacket for the Wye Insulation will prevent loss of capacity especiall...

Page 8: ...ound into the home To locate the center of the duct first cut a 6 hole in the fiberboard below the duct at the desired location After locating the duct center increase the hole in the fiber board to approximately the size of the duct connector Figure 8 Duct Connector With Damper Figure 9 Duct Connector No Damper May use duct connector without damper if no interior furnace or air handler is connect...

Page 9: ...in hose to the drain tube Service Access Access to all serviceable components is provided at the following locations Blower compartment access panel Control box access panel Refer to Figure 1 for location of these access locations and minimum clearances in Table 3 Power And Control Wiring Field wiring to the unit must conform to provisions of the current N E C ANSI NFPA No 70 or C E C and or local...

Page 10: ...tall on a partitioning wall not on an outside wall 3 Never expose it to direct light from lamps sun fireplaces etc 4 Avoid locations close to doors that lead outside to windows or to adjoining outside walls 5 Avoid locations close to radiators warm air registers or in the direct path of heat or cold air from them 6 Make sure that there are no pipes or ductwork in that part of the wall chosen for t...

Page 11: ...at temperature selection lever high enough to close the second stage of the thermostat if it is not already closed The indoor blower will turn on when the heating elements stage on If accessory heaters are not installed the blower will not run 9 Set the wall thermostat to the seasonal mode of operation heat or cool adjust the temperature selection lever to the desired setting Record the following ...

Page 12: ...ture puts the system into a defrost period every 6 hours and 4 minutes to recirculate lubricants unless the coil temperature is above 40 F All defrost timing occurs only while the compressor is on During the defrost mode the defrost control will provide a 24 volt signal from terminal W1 66 to the fan control terminal W1 This signal will energize electric heat stage 1 if the unit is so equipped For...

Page 13: ...44 0 47 3 50 50 2PH08510706 4 9 6 5 1 23 5 27 1 51 8 56 3 60 60 2PH08511006 7 2 9 6 1 34 5 39 8 65 6 72 2 70 80 2PH08511506 10 8 14 3 1 51 7 59 7 87 1 97 1 90 100 208 230 3 60 8 2 72 0 16 0 1 6 4 1 None 18 5 25 042 3 5 208 230 1 60 17 1 86 0 26 5 1 8 7 6 None 30 8 40 2PH08510506 3 6 4 8 1 17 2 19 9 52 3 55 7 60 60 2PH08510706 4 9 6 5 1 23 5 27 1 60 1 64 6 70 70 2PH08511006 7 2 9 6 1 34 5 39 8 73 9...

Page 14: ...ype Recip Recip Recip Recip Scroll Scroll Quantity 1 1 1 1 1 1 CONDENSER COIL DATA Face area Sq Ft 11 28 11 28 11 28 16 16 16 Rows 2 2 2 2 2 2 Fins per inch 15 15 15 15 15 15 Tube diameter in 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Intertwined Intertwined Intertwined Intertwined Intertwined Intertwined Refrigerant Control TXV TXV TXV TXV TXV TXV EVAPORATOR COIL DATA Face area Sq Ft 4 67 4 67 4 67 5...

Page 15: ...6 1090 535 1161 High 2227 978 1086 1976 889 1129 1677 757 1151 048 4 0 Low 1260 275 807 1096 313 915 910 336 992 804 355 1057 774 290 979 Low Medium 1471 375 870 1338 415 968 1118 455 1079 963 474 1110 788 323 1016 Medium 1546 394 865 1391 439 975 1187 479 1080 1062 501 1088 892 347 1034 Medium High 1597 434 893 1460 476 989 1277 518 995 1079 515 1050 High 2227 978 1086 1976 889 1129 1677 757 1151...

Page 16: ... 0 19 0 20 0 23 1200 0 21 0 21 0 21 0 22 0 25 1300 0 23 0 23 0 23 0 24 0 27 1400 0 25 0 25 0 25 0 26 0 29 1500 0 27 0 27 0 27 0 28 0 31 1600 0 29 0 29 0 29 0 30 0 33 1700 0 31 0 31 0 31 0 32 0 35 1800 0 33 0 33 0 33 0 34 0 37 1900 0 35 0 35 0 35 0 36 0 39 2000 0 37 0 37 0 37 0 38 0 41 2100 0 39 0 39 0 39 0 40 0 43 2200 0 41 0 41 0 41 0 42 0 45 060 5 0 PHP 500 0 09 0 09 0 09 0 10 0 12 600 0 1 0 10 ...

Page 17: ... CFM Heater kW 5 0 6 5 10 0 15 0 024 2 0 208 230 1 60 800 800 800 750 030 2 5 208 230 1 60 800 800 800 750 036 3 0 208 230 1 60 800 800 800 750 042 3 5 208 230 1 60 1300 1300 1270 1270 048 4 0 208 230 1 60 1300 1300 1270 1270 060 5 0 208 230 1 60 1300 1300 1270 1270 Table 10 Indoor Blower Specifications Size Tons Motor HP RPM Eff SF Frame 024 2 0 1 2 1100 0 8 1 0 48 030 2 5 1 2 1100 0 8 1 0 48 036...

Page 18: ...166349 BIM E 1008 18 Johnson Controls Unitary Products Typical Wiring Diagrams PHP024 060 Typical Heat Pump 208 230 1 60 volt Wiring Diagram ...

Page 19: ...166349 BIM E 1008 Johnson Controls Unitary Products 19 PHP036 048 and 060 Typical Heat Pump 208 230 3 60 volt Wiring Diagram ...

Page 20: ...ted in U S A 166349 BIM E 1008 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 166349 BIM D 1206 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 PHP060 Typical Heat Pump 460 3 60 volt Wiring Diagram ...

Reviews: