Johnson Controls CSV060B-240B Installation Instructions Manual Download

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Model CSV

Vertical R-410A

Supersedes: 145.15-IOM7 (312)

Air Conditioning Units

Form 145.15-IOM7 (412)

MODEL CSV060B-240B

VERTICAL R-410A

WATER COOLED AIR CONDITIONING UNITS

INSTALLATION INSTRUCTIONS

B Style

Summary of Contents for CSV060B-240B

Page 1: ...Model CSV Vertical R 410A Supersedes 145 15 IOM7 312 Air Conditioning Units Form 145 15 IOM7 412 MODEL CSV060B 240B VERTICAL R 410A WATER COOLED AIR CONDITIONING UNITS INSTALLATION INSTRUCTIONS B Style ...

Page 2: ...It is essential that prior to performing any task on this equipment this individual shall have read and understood this document and any referenced materials This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert the reader to areas o...

Page 3: ...erify with the owner whether the equipment has been modified and if current literature is available TABLE OF CONTENTS Safety Symbols 2 Changeability of This Document 3 General Information 4 Installation Pre Installation Inspection of Equipment 4 Rigging 4 Installation Site 4 Unit Mounting 5 Separation of Unit Evaporator Condenser 5 Water Piping 5 Dimensional Data 6 Ductwork 10 Blower Discharge Con...

Page 4: ... of Lading and report to carrier and factory immediately Shipping and handling damages are not warranty items RIGGING PRIOR TO MOUNTING UNIT CHECK INDIVIDUAL UNIT WEIGHTS PAGE 10 AND VERIFY LIFTING CAPACITY OF LIFTING EQUIPMENT EXCEEDS WEIGHT OF UNITS BY SAFE MARGINS FAILURE TO DO SO MAY RESULT IN UNIT DAMAGE PERSONAL INJURY OR EVEN DEATH To ensure safe installation of the unit when ceiling mount ...

Page 5: ...ets at all four corners on the evaporator condenser separation joint Note that one bracket intended for use at the corner with the drain fitting has a short leg Use appropriate tubing couplings and splice previously cut refrigerant lines Pressure test refrigerant circuits with dry nitrogen 500 psig Evacuate each circuit to at least 350 microns If gauge pressure rises above 500 microns in one minut...

Page 6: ...FORM 145 15 IOM7 412 6 JOHNSON CONTROLS CSV060 DIMENSIONAL DATA ...

Page 7: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 7 CSV096 120 DIMENSIONAL DATA ...

Page 8: ...FORM 145 15 IOM7 412 8 JOHNSON CONTROLS CSV180 DIMENSIONAL DATA ...

Page 9: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 9 CSV240 DIMENSIONAL DATA ...

Page 10: ...ase mounted motors Remove the complete fan motor and drive on models with blower mounted motor assemblies Remove the panel attachment screws on the alternate location access panel front blower module panel The front roof support angle must be removed to allow access to the front panel Remove the panel and set aside Remove the panel attachments screws on the blower outlet mounting panel Do not remo...

Page 11: ...NECTED FAILURE TO DO SO MAY RESULT IN PERSONAL IN JURY OR DEATH DUE TO ELECTRICAL SHOCK Provide individual power disconnects for each unit Install a secure ground to the bonding lug located in the electrical control panel If canvas flexible joints are used on ductwork install a ground wire to the ductwork as well All wiring must comply with applicable local and national codes NEC Type and location...

Page 12: ...FORM 145 15 IOM7 412 12 JOHNSON CONTROLS TYPICAL WIRING SCHEMATIC ...

Page 13: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 13 ...

Page 14: ...FORM 145 15 IOM7 412 14 JOHNSON CONTROLS ...

Page 15: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 15 ...

Page 16: ... 30 1 225 0 5 00 14 0 81 73 110 CSV240B4 460 3 60 2 16 7 114 0 5 00 6 6 44 18 60 CSV240B5 575 3 60 2 12 2 80 0 5 00 5 3 32 75 40 ELECTRICAL DATA OVERSIZED EVAPORATOR MOTOR MODEL VOLTAGE COMPRESSOR EVAPORATOR FAN MIN CCT AMPACITY MAX FUSE CCT BKR AMP QTY RLA LRA HP FLA CSV060B2 208 230 3 60 1 16 0 110 0 1 50 4 5 24 50 40 CSV060B4 460 3 60 1 7 8 52 0 1 50 2 2 11 95 15 CSV060B5 575 3 60 1 5 7 38 9 1 ...

Page 17: ...90 1 29 950 1 50 1010 1 72 1048 1 92 3200 599 0 62 675 0 79 745 0 98 815 1 18 875 1 38 927 1 58 985 1 78 1037 1 99 3600 661 0 86 730 1 03 795 1 23 853 1 43 915 1 64 973 1 85 4000 712 1 10 773 1 28 830 1 50 888 1 72 946 1 95 1 Blower performance includes evaporator coil and 2 filters 2 At higher evaporator airflows and wet bulb conditions condensate carry over may occur Decrease airflow downward as...

Page 18: ...actory Drive 3 HP Optional Hi Static Drive 5 HP SUPPLY CFM 0 2 0 4 0 6 0 8 1 0 1 2 2 0 1 8 1 4 1 6 Field Supplied Low Static Drive SUPPLY AIR BLOWER PERFORMANCE RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 6400 705 1 96 760 2 22 812 2 48 862 2 72 910 3 02 956 3 28 1001 3 56 1043 3 84 1085 4 12 1125 4 42 7200 788 2 76 837 3 06 884 3 34 930 3 64 952 3 78 995 4 08 1...

Page 19: ...7 CSV180B 724 925 3 184 90 2 3 4 4 4 1VP50X1 1 8 8 7 AK89H AX39 CSV240B 848 1064 5 184 90 2 4 7 5 9 1VP60X1 1 8 9 7 BK100H BX60 EVAPORATOR OVERSIZED BLOWER MOTOR AND DRIVE DATA Model Drive Range RPM Motor Adjustable Fixed Belts Motor Pulley Blower Pulley HP Frame Eff Pitch Dia Browning Pitch Dia Browning Rating Size Size in Part No in Part No CSV060B 897 1346 1 5 145 88 5 1 9 2 9 1VP34X7 8 3 9 AK4...

Page 20: ...le motor pulley flange Remove external key on pulleys 4 in diameter and larger 3 Blower speed will increase when moveable flange is adjusted towards the fixed flange closed Blower speed will decrease when the moveable flange is adjusted away from the fixed flange opened Pulleys are adjustable only in half turn increments Do not open pulley more than five full turns for 4L and A belts or six full t...

Page 21: ...ROP DATA 0 5 10 15 20 25 30 35 40 45 20 25 30 35 40 45 50 55 60 65 70 75 80 PRESSURE DROP FT H20 UNIT FLOW RATE GPM CSV240 CSV180 0 5 10 15 20 25 30 35 40 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 PRESSURE DROP FT H20 UNIT FLOW RATE GPM CSV120 CSV096 CSV060 ...

Page 22: ... as substantially reduced current draw The Air Conditioning section of this equipment is charged with R 410A a hi pressure refrigerant Only qualified technicians using appropriately pressure rated test instruments should perform troubleshooting or service on this equipment Pressure Switch Settings All Models High Low Cut Out PSIG 600 50 Cut In PSIG 450 75 Refrigerant Charge LBS UNIT Circuit 1 Circ...

Page 23: ...nergized After completing the specified fan on delay for cooling the microprocessor control will energize the blower motor Once the room t stat has been satisfied it will de energize Y1 If the compressor has satisfied its minimum run time the compressor and fan de energize Otherwise the unit operates the cooling system until the minimum run time for the compressor has been completed After the comp...

Page 24: ...board will lock out the compressor turn off the fan and flash a fault code indicating a Condensate Overflow lock out SAFETY CONTROLS The microprocessor control monitors the following inputs 1 A High Pressure Switch on each compressor circuit to protect against excessive discharge pressures 2 A Low Pressure Switch on each compressor circuit to protect against loss of refrigerant charge 3 A Condensa...

Page 25: ...ess Press the button once and it scans the bus then assigns itself the first available address starts at 2 It then flashes that address one time Pressing the button twice causes the control to flash the address FLASH CODES Description On Steady This is Control Failure 2 Flashes Control waiting ASCD Anti Short Cycle Delay 3 Flashes High Pressure Compressor 1 Lockout 4 Flashes High Pressure Compress...

Page 26: ...ar service interval Clean blower wheel as needed Bearings are permanently sealed ball type and do not require lubrication Check bearings for any signs of wear movement between inner and outer races Ensure bearing locking collars are secure to the shaft and that collar locking screw is properly set Check that the blower wheel is tight on the shaft and that the hub set screws are properly torqued DR...

Page 27: ...must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb moisture from the atmosphere Vac...

Page 28: ...OM7 412 Subject to change without notice Printed in U S A Copyright 2012 by Unitary Products Group All rights reserved Form 145 15 IOM7 412 Engineered Systems P O Box 1592 York Products York PA PA Group 17405 17405 ...

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Johnson Controls CSV060B-240B, Installation Instructions Manual

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