Johnson Controls Unitary Products S1-1NP0702 Accessory Kit Installation Manual Download Page 1

Johnson Controls Unitary Products

035-24121-001-C-1015

ACCESSORY KIT INSTALLATION MANUAL

PROPANE CONVERSION – MODEL:   S1-1NP0702 

FOR USE WITH SINGLE PACKAGE GAS/ELECTRIC UNITS

SERIES: PCG*B and PHG*B

 (4 & 5 TON)

 

GENERAL

This kit is intended for the conversion of new equipment only.
The kit is for converting the unit from natural gas to propane gas
operation at altitudes below 2000 feet.

All unit installations above 2,000 ft. (610 m) require an addi-
tional kit installation which contain labels and instructions. Field
furnished orifices must be purchased from Source One parts
department. 

The instructions in this manual cover the gas conversion of the
unit when it is equipped with a White Rodgers gas valve. The
Installation Instructions supplied with the unit is to be used for
all other aspects of the unit installation.

This is a safety alert symbol. When you see this symbol
on labels or in manuals, be alert to the potential for per-
sonal injury.

Understand and pay particular attention to the signal words
DANGER, WARNING, or CAUTION. 

DANGER

 indicates an imminently hazardous situation, which, if

not avoided, 

will result in death or serious injury

.

WARNING

 indicates a potentially hazardous situation, which, if

not avoided, 

could result in death or serious injury

.

CAUTION

 indicates a potentially hazardous situation, which, if

not avoided 

may result in minor or moderate injury

. It is also

used to alert against unsafe practices and hazards involving
only property damage.

 WARNING

This conversion kit shall be installed by a qualified service agency in accordance with these instructions and all applicable codes
and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, an explo-
sion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service
agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in these instructions supplied with the kit.

!

 CAUTION

The conversion of new certified central heating gas appliances must conform to directions outlined in this instruction.
Installation must be made in accordance with American National Standard National Fuel Gas Code, ANSI Z223.1 — latest edition,
unless superseded by local codes. For Canadian installations, the conversion shall be carried out in accordance with the require-
ments of the Provincial authorities having jurisdiction and in accordance with the CAN1-B149.1 and.2 installation codes. 

The manufacturer accepts no responsibility for malfunctions due to improper conversions.

!

 WARNING

Improper installation, adjustment, service or maintenance
can cause injury or property damage; therefore, only a quali-
fied installer or qualified service personnel should perform
this conversion.

IMPORTANT

These instructions are for the use of qualified individuals spe-
cially trained, experienced and certified in the installation of
this type of equipment and related systems components.
Installation and service personnel are required by some
states to be licensed. Persons not qualified shall not install
this equipment nor interpret these instructions.

!

CONTENTS OF KIT

DESCRIPTION

PART NUMBER

QTY

Propane Gas Burner Orifice, #51

029-26832-000

4

Gas Line Pressure Switch

024-27688-001

1

Tapped Gas Pipe Nipple

029-22152-000

1

Wire Harness

025-47185-000

1

White Rogers 36J Valve Spring Kit 

025-25463-000

1

Label, Propane Conversion 

035-24122-001

1

Accessory Kit Installation Manual

035-24121-001

1

Wire Tie

025-27642-000

1

 WARNING

An overpressure protection device, such as a pressure regu-

lator, which conforms to the National Fuel Gas code, ANSI
Z223.1 (U.S.) or CAN-B149.1 or.2 (Canada) and acts to limit
the downstream pressure to value that does not exceed 0.5
PSI (14" w.c.), must be installed in the gas piping system
upstream of the furnace. Failure to do so may result in a fire
or explosion or cause damage to the furnace or some of its
components.

!

Summary of Contents for S1-1NP0702

Page 1: ...ion of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in these instructions supplied with the kit CAUTION The conversion of new certified central heating gas appliances must conform to directions outlined in this instruction Installation must be made in accordance with American National Standard National Fuel Gas Code ANS...

Page 2: ...igure 1 11 Disconnect the wire from the flame sensor 12 Using the wire harness supplied with kit connect the wire from the flame sensor into the insulated male connector connect the two 1 4 insulated terminals to the pressure switch and connect the remaining insulated terminal to the flame sensor 13 Convert the gas valve for LP propane gas operation by following the instructions and using the comp...

Page 3: ... Figure 2 for location of pressure regulator adjust ment cap and adjustment screw on main gas valve 2 Turn gas and electrical supplies on and follow the operat ing instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following table DANGER PROPANE AND HIGH ALTITUDE CONVERSION KITS Make sure that the corre...

Page 4: ... locations gas valve inlet and outlet connec tions manifold union in the burner compartment and main burner orifices where they thread into the manifold Repair any leaks found and recheck DO NOT CHECK WITH OPEN FLAME 10 With main burners off disconnect the manometer and tighten pressure tap set screw Check for gas leaks at this plug 11 Remove jumpers and replace access panel TABLE 2 Nominal Manifo...

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