Johnson & Starley HI-SPEC M31 Installation, Commissioning And Servicing Instructions Download Page 1

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R E L I A B I L I T Y Y O U C A N T R U S T

Publication No. ZZ 819-13

August 2010

HI-SPEC M31

WARM AIR HEATER

System E-T & Basic Control

INSTALLATION,

COMMISSIONING &

SERVICING INSTRUCTIONS

G.C. NUMBERS: Air Heater 42 451 10

These instructions are to be left with the User or
adjacent to the Gas Meter

www.johnsonandstarley.co.uk

Johnson & Starley

Summary of Contents for HI-SPEC M31

Page 1: ...August 2010 HI SPEC M31 WARM AIR HEATER System E T Basic Control INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS G C NUMBERS Air Heater 42 451 10 These instructions are to be left with the User or a...

Page 2: ...accordance with the manufacturer s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations The Benchmark Checklist can be used to demonstrate comp...

Page 3: ...ich senses the temperature in the draught diverter and shuts down the appliance when this temperature rises due to the presence of flue gases 2 2 The Air heater output can be adjusted between 7 3kW 26...

Page 4: ...ater compartment must comply with the relevant section of BS 5864 and must be completely separated by either a non combustible partition or a perforated metal partition with the perforations not excee...

Page 5: ...nternal space in which the heater is installed shall be mechanically secured and sealed with ducting tape 5 2 WARM DELIVERED AIR 5 2 1 All duct work including riser ducts should be fully insulated wit...

Page 6: ...must make a judgement based on his knowledge and experience and the examination and testing described above as to whether an existing flue system can be used Note Ventilation of the compartment room...

Page 7: ...140mm x 102mm 0 60 per meter run 200mm x 75mm 0 60 per meter run 183mm x 90mm 0 45 per meter run Pipe 100mm 0 78 125mm 0 25 150mm 0 12 Chimney 213mm x 213mm 0 02 90 Elbow 100mm Pipe 1 22 per fitting 1...

Page 8: ...of BS 5440 Part 2 Ref Section 4 of these instructions and upgraded as necessary 6 1 12 Special consideration must be given to external flues with a view to prevention of condensation and weathering p...

Page 9: ...at 60 C c SYSTEM E T MODELS An electronic controller Thermista stat is supplied which acts as a room thermostat d BASIC MODELS A 24V room thermostat not supplied that complies with BS 800 BS 3955 and...

Page 10: ...point cover and fit a pressure test gauge refer Figure 4 7 3 3 Turn the heater Gas supply ON test for gas soundness and purge the whole gas pipe as described in BS 6891 7 3 4 Referring to Figure 4 pre...

Page 11: ...and ensure that the OPERATING CONTROL fully resets and both Pilot and Main Burners are extinguished 7 5 2 On the Multifunctional Control remove the pressure test gauge and secure the pressure test po...

Page 12: ...no spillage present indicated by displacement of smoke downwards and out of the draught diverter If the Draught Diverter is not accessible a Introduce smoke by means of part of a smoke pellet on a non...

Page 13: ...ontrol the heating system by opening and closing warm air outlets 8 2 6 How to obtain summer air circulation 8 2 7 That the air grilles on the heater or heater compartment grilles and ventilators in t...

Page 14: ...s to ensure stability and with the main burner lit ensure that the operation of Air Circulation fan does not affect the main burner flame profile 9 1 13 If no defects are found fully commission the ai...

Page 15: ...OVAL 9 9 1 Ensure that the electrical supply is isolated 9 9 2 Remove the appliance louvre door release the securing screws and hinge down the fan chamber door SYSTEM E T MODELS 9 9 3 Disconnect the f...

Page 16: ...in reverse order WARNING The fascia panel is held in place by push fit retainers which must be removed with caution to avoid causing damage to the support pins Removal of the fascia is not advised unl...

Page 17: ...T be used since low resistance test devices can cause damage to the Electronics module b Before commencing defect diagnosis ensure that the Thermista stat is set to maximum mains supply is ON and the...

Page 18: ...essive number of outlets closed Open additional outlets Spillage of flue gases Carry out spillage test and rectify Spillage monitor device TTB faulty Replace Spillage device TTB SYSTEM E T Models 4 In...

Page 19: ...setting incorrect Adjust pressure as necessary 7 Main burner operating with intermittent fan operation Gas rate or burner pressure setting too low Check gas rate and burner pressure setting Fan Delay...

Page 20: ...MAIN BURNER NOT CYCLING ROOM TEMPERATURE TOO HIGH MAIN BURNER ON BUT FAN NOT RUNNING www johnsonandstarley co uk 20 11 SYSTEM E T DEFECT DIAGNOSIS FLOW CHART...

Page 21: ...FAN OPERATES BUT BURNER CYCLES BEFORE REQUIRED TEMPERATURE IS REACHED FAN CONTINUES RUNNING OR CYCLES AFTER HEATING IS TURNED OFF 21 Telephone 01604 762881...

Page 22: ...FAN RUNS BUT MAIN BURNER NOT OPERATING www johnsonandstarley co uk 22...

Page 23: ...MAIN BURNER NOT OPERATING 23 Telephone 01604 762881...

Page 24: ...RE 6a HI SPEC M31 SYSTEM E T CIRCUIT DIAGRAM www johnsonandstarley co uk 24 12 CIRCUIT DIAGRAMS WIRE COLOUR CODE Pink pk Grey gy Red r Orange or Blue b Violet v Black bk Yellow y Brown br Black White...

Page 25: ...E 6b HI SPEC M31 BASIC MODEL CIRCUIT DIAGRAM 25 Telephone 01604 762881 WIRE COLOUR CODE Pink pk Grey gy Red r Orange or Blue b Violet v Black bk Yellow y Brown br Black White bk w White w Green Yellow...

Page 26: ...TIONAL DIAGRAM www johnsonandstarley co uk 26 13 FUNCTIONAL DIAGRAMS FELV Functional Extra Low Voltage WIRE COLOUR CODE Pink pk Red r Blue b Black bk Brown br White w Grey gy Orange or Violet v Yellow...

Page 27: ...ASIC MODEL FUNCTIONAL DIAGRAM 27 Telephone 01604 762881 FELV Functional Extra Low Voltage WIRE COLOUR CODE Pink pk Red r Blue b Black bk Brown br White w Grey gy Orange or Violet v Yellow y Black Whit...

Page 28: ...Filter Tray 1 20 245 395 1000 3001320 Door strike 1 21 245 036 B300 0300005 Heat Exchanger 1 22 245 542 1000 0515970 Capacitor 15 uF 1 23 245 188 1000 0516325 Honeywell Roomstat 1 24 386 634 1000 050...

Page 29: ...FIGURE 8 HI SPEC M31 EXPLODED DIAGRAM 29 Telephone 01604 762881 15 EXPLODED DIAGRAM...

Page 30: ...FIGURE 9 HI SPEC M31 DIMENSIONS www johnsonandstarley co uk 30 16 DIMENSIONS...

Page 31: ...31 Telephone 01604 762881 17 NOTES...

Page 32: ...Starley on Telephone 01604 762881 HI SPEC M31 ANCILLARY S Description Product Code 1 Cleanflow Air Filter CFM31H 2 Return Air Plenums RAP31M 3 Return Air Kits RAK31M 4 Slot Fix Panels TS31M TSG31M 5 T...

Page 33: ...33 Telephone 01604 762881 This Log Book should be filled out at each annual service HI SPEC M31 LOG BOOK WARM AIR HEATER AND CIRCULATOR COMMISSIONING CHECKLIST 19 BENCHMARK LOG BOOK...

Page 34: ...idate the warranty but does not affect statutory rights Customer Name Address Telephone Number Warm Air Unit Make and Model Warm Air Unit Serial Number Commissioned by print name Gas Safe Reg No Compa...

Page 35: ...Comments Signature Date Engineer Name Company Name Telephone No Operative ID No Comments Signature Date Engineer Name Company Name Telephone No Operative ID No Comments Signature Date Engineer Name Co...

Page 36: ...phone 01604 707012 Fax 01604 764879 Service Telephone 01604 707011 Fax 01604 707017 Warm Air Upgrade Enquiry Service Telephone 01604 707026 Fax 01604 707017 COMMERCIAL INDUSTRIAL H V SOLUTIONS Company...

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Johnson & Starley HI-SPEC M31, Installation, Commissioning And Servicing Instructions

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