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JLG TOUCAN 10E Operation And Safety Manual Download Page 49

SECTION 3 – MACHINE CONTROLS AND INDICATORS

31210088

– JLG Lift –

3-17

Table 3-1.   T10E & T26E - Decal Installation

Item #

T10E

T26E
ANSI

T26E

CSA

T26E

Spanish

T26E

Portuguese

Item #

T10E

T26E
ANSI

T26E

CSA

T26E

Spanish

T26E

Portuguese

1

1701499

1701499

1701499

1701499

1701499

19

AU2098

AU2098

AU2098

AU2098

AU2098

2

1701640

1701640

1701640

1701640

1701640

20

AU2099

AU2099

AU2099

AU2099

AU2099

3

1703811

1703811

1703811

1703811

1703811

21

AU2100

AU2122

AU2122

AU2122

AU2122

4

1703814

1703814

1703814

1703814

1703814

22

AU2101

AU2101

AU2101

AU2101

AU2101

5

1704016

1704016

1704016

1704016

1704016

23

AU2102

AU2120

AU2120

AU2120

AU2148

6

1704277

1704277

1704277

1704277

1704277

24

AU2103

AU2118

AU2118

AU2118

AU2150

7

1705781

1705781

1705781

1705781

1705781

25

AU2104

AU2104

AU2104

AU2104

AU2104

8

1705803

1703785

1703785

1703785

1704031

26

AU2105

AU2105

AU2105

AU2105

AU2105

9

1706493

--

--

--

--

27

AU2106

AU2116

AU2116

AU2116

AU2116

10

1706740

1706740

1706740

1706740

1706740

28

AU2107

AU2119

AU2119

AU2119

AU2147

11

1706764

1704885

1704885

1704885

1704885

29

AU2108

AU2117

AU2117

AU2117

AU2149

12

AU0149

AU0149

AU0149

AU0149

AU0149

30

AU2109

AU2121

AU2142

AU2146

AU2151

13

AU1423

AU1423

AU1423

AU1423

AU1423

31

--

--

AU2140

AU2147

AU2152

14

--

--

--

--

--

32

--

--

1705514

--

--

15

AU1825

AU1825

AU1825

AU1825

AU1825

33

--

--

AU2141

AU2148

AU2153

16

AU2095

AU2095

AU2095

AU2095

AU2095

34

--

--

AU2143

AU2149

AU2154

17

AU2096

AU2096

AU2096

AU2096

AU2096

35

--

--

AU2144

AU2150

AU2155

18

AU2097

AU2097

AU2097

AU2097

AU2097

36

--

--

AU2145

1704031

1704023

Summary of Contents for TOUCAN 10E

Page 1: ...Operation and Safety Manual Original Instructions Keep this manual with the machine at all times TOUCAN 10E TOUCAN 26E 31210088 May 11 2010 English Operation and Safety Manual AS ...

Page 2: ......

Page 3: ...de owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information ...

Page 4: ...ILL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO TECTION OF PROPERTY This is the Safety Alert Symbol It is used to alert you ...

Page 5: ...CTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc 13224 Fountainhead Plaza Hagerstown MD 21742 USA or Your Local JLG Office See addresses on inside of manual cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside U...

Page 6: ...FOREWORD d JLG Lift 31210088 REVISION LOG Original Issue July 10 2008 Manual Revised June 22 2009 Manual Revised May 11 2010 ...

Page 7: ...RATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 4 General 2 6 Function Check 2 7 Tilt Sensor Check 2 8 Overload Sensor Check If Equipped 2 9 Slack Broken Chain Sensors Check 2 10 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL 3 2 3 2 CONTROLS AND INDICATORS 3 2 Ground Control Station 3 2 Platform Manual Descent Valves 3 6 Mast Manual Descent Valve 3 6 Jib Manual Descent Valve 3...

Page 8: ...N 5 1 Operator Unable to Control Machine 5 1 Platform or Jib Caught Overhead 5 2 5 4 PLATFORM MANUAL DESCENT 5 2 5 5 EMERGENCY TOWING 5 2 SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 1 INTRODUCTION 6 1 Other Publications Available 6 1 6 2 OPERATING SPECIFICATIONS 6 2 6 3 OPERATOR MAINTENANCE 6 9 6 4 CHASSIS HOOD REMOVAL 6 10 6 5 BATTERY MAINTENANCE 6 10 Battery Maintenance and Safety Pr...

Page 9: ...oduction 6 28 6 13 DTC INDEX 6 28 6 14 DTC CHECK TABLES 6 29 0 0 Help Comments 6 29 2 1 Power Up 6 30 2 2 Platform Controls 6 31 2 3 Ground Controls 6 33 2 5 Function Prevented 6 35 3 1 Line Contactor Open Circuit 6 37 3 2 Line Contactor Short Circuit 6 37 3 3 Ground Output Driver 6 38 4 2 Thermal Limit 6 41 4 4 Battery Supply 6 43 4 6 Transmission and Drive System 6 45 6 6 Communication 6 46 6 7 ...

Page 10: ... 17 4 1 Battery Charger Fault Code 4 14 6 1 Operating Specifications And Dimensions 6 2 6 2 Dimensions 6 5 6 3 Tires Specifications 6 5 6 4 Drive Motors Hydraulic Power Unit 6 6 6 5 Battery Specifications 6 7 6 6 Lubrication Specifications 6 7 6 7 Hydraulic Oil Specifications Standard 6 7 6 8 Hydraulic Oil Specifications Optional 6 8 6 9 Wheel Torque Chart 6 20 6 10 Recommended Viscosity Grade 6 2...

Page 11: ...trols 4 6 4 5 Drive Orientation System DOS 4 7 4 6 Lift Controls 4 7 4 7 Swing Control 4 9 4 8 Emergency Controls 4 10 4 9 Machine Tie Down 4 15 4 10 Lifting the Machine 4 16 4 11 Lifting the Machine Using a Fork Truck 4 16 4 12 Electric Brake Release 4 17 6 1 Range Diagram 6 4 6 2 Operator Maintenance Lubrication Diagram 6 9 6 3 Chassis Hood Removal 6 10 6 4 Level Indicators 6 11 6 5 Adding Water...

Page 12: ...TABLE OF CONTENTS 6 JLG Lift 31210088 NOTES ...

Page 13: ...eration of the machine has been completed under the supervision of an experi enced and qualified operator If there are any questions with regard to safety training inspection maintenance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAM AGE PERSONAL INJURY OR DEATH 1 2 PRE ...

Page 14: ...n the machine This machine can be operated in temperatures of 0o F to 104o F 20o C to 40o C Consult JLG for operation out side this range This machine must be used in a sufficient ambient light Machine Inspection Before machine operation perform inspections and func tional checks Refer to Section 2 of this manual for detailed instructions Do not operate this machine until it has been serviced and ...

Page 15: ...oved material handling accessories When two persons are in the platform the operator shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area Supplies or tools which extend outside the platform are prohibited unless approved by JLG When driving always position extending structure over rear ax...

Page 16: ...es are closed and fastened in their proper position Keep both feet firmly positioned on the platform floor at all times Never use ladders boxes steps planks or similar items on platform to provide additional reach Never use the extending structure to enter or leave the platform Use extreme caution when entering or leaving platform Be sure that the platform is fully lowered Face the machine maintai...

Page 17: ... 50 000 volts A 0 3 m 1 ft additional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insu lating barriers are installed to prevent contact and the bar riers are rated for the voltage of the line being guarded These barriers shall not be part of or attached to the machine The minimum approach distance shall be reduced to a distance wi...

Page 18: ...E MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE Tipping Hazards The user should be familiar with the surface before driv ing Do not exceed the allowable sideslope and grade while driving Never exceed the maximum platform capacity Distribute loads evenly on platform floor Before driving on floors bridges trucks and other sur faces check allowable capacity of the su...

Page 19: ... any object with the extending struc ture Never attempt to use the machine as a crane Do not tie off machine to any adjacent structure Do not operate the machine when wind conditions exceed 12 5 m s 28 mph Refer to Table 1 2 Beaufort Scale For Reference Only Do not increase the surface area of the platform or the load Increase of the area exposed to the wind will decrease stability Do not increase...

Page 20: ...g distances in all drive speeds When driving in high speed slow down the machine using the controller before stopping Do not use high speed drive in restricted or close quarters or when driving in reverse Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and per sons in the platform Be sure that operators of other overhead and floor lev...

Page 21: ...unit with equipment of adequate capac ity Refer to the Machine Operation Section of this Manual for lifting information 1 5 ADDITIONAL HAZARDS SAFETY Do not use machine as a ground for welding When performing welding or metal cutting operations precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Battery fluid is highly corrosive Avoid contact wit...

Page 22: ...breeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 25 31 10 8 13 8 Strongbreeze Largebranchesinmotion Whistlingheardinoverheadwires Umbrellausebecomesdifficult 7 32 38 13 9 17 1 NearGale ModerateGale Wholetreesinmot...

Page 23: ...e employer and government regulations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function 6 The safest means to operate the machine where over head obstructions other moving equipment and obsta cles depressions holes or drop offs exist 7 Means to avoid the hazards of unprotected electrical condu...

Page 24: ...ations for further requirements for aerial work platforms The frequency of inspections and mainte nance must be increased as necessary when the machine is used in a harsh or hostile environment if the machine is used with increased frequency or if the machine is used in a severe manner JLG INDUSTRIES INC RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE...

Page 25: ...tInspec tion SeeNote Inservice for3monthsor150hours which evercomesfirst or Outof servicefora periodofmorethan 3 months or Purchasedused Owner DealerorUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform Annual Machine Inspection SeeNote Annually nolaterthan13monthsfromthe date of prior inspection Owner DealerorUser Factory TrainedService Technician Recom mended Ser...

Page 26: ...ual ANSI markets only and ANSI Manual of Responsibility ANSI markets only is enclosed in the weather resistant storage container 5 Walk Around Inspection Refer to Figure 2 1 6 Battery Charge as required 7 Hydraulic Oil Check the hydraulic oil level in the reser voir Ensure hydraulic oil is added as required 8 Accessories Attachments Reference the Operator and Safety Manual of each attachment or ac...

Page 27: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31210088 JLG Lift 2 5 Figure 2 1 Daily Walk Around Inspection ...

Page 28: ...ecure and legible control levers and switches return to neutral and emergency stop switches function properly 3 Steering Assembly See inspection note 4 Wheel Tire Assemblies Properly secured no missing lug nuts Inspect for worn tread cuts tears or other dis crepancies Inspect wheels for damage and corrosion See inspection note 5 Hood Assemblies See Inspection Note 6 Hydraulic Cylinders No visible ...

Page 29: ...jib properly Refer to Figure 3 4 2 From the Platform Control Console a Ensure that the platform control console is firmly secured b Check that all guards protecting the switches are securely in place c Operate all functions including horn button to ensure proper operation d Ensure that all machine functions are disabled when the emergency stop button is depressed e Ensure all mast and jib function...

Page 30: ...on a grade not to exceed the rated gradeability and stop to ensure the brakes hold Tilt Sensor Check Check the tilt indicator light alarm to ensure proper opera tion Wedge a block P N ST2741 located in the manual storage container to activate the tilt sensor and keep it tilted The tilt sensor is located on the chassis behind the right rear wheel Refer to Figure 2 2 1 From the platform console Rais...

Page 31: ... ST2741 located in the manual storage container to activate the overload sensor and keep it activated Refer to Figure 2 3 1 From the Platform Control Console a Confirm an audible alarm sounds b Verify the overload indicator Red blinks c Check that all functions are disabled 2 From the Ground Control Panel a Confirm an audible alarm sounds b Verify the overload indicator Red blinks Figure 2 3 Overl...

Page 32: ... a slack chain sensor and keep it activated 1 From the Platform Control Console a Confirm an audible alarm sounds b Verify the slack chain indicator Red lights up c Check when the slack chain indicator warning is activated the following functions are disabled Mast Jib lower Swing Drive 2 From the Ground Control Panel a Confirm an audible alarm sounds b Check when the slack chain indicator warning ...

Page 33: ...Controls 1 Driving wheels 2 SteeringWheels 3 Accessdoorto Pump Motor Control valves 4 Counterweight 5 Jib 6 Ground Control Panel 7 Telescopicmast 8 Platform 9 PlatformControlconsole 10 Manual StorageContainer 11 Accessdoortobattery charger 12 Mast manual descentvalve 13 Jib manualdescent valve 14 Swinging motorreleasevalve 15 Manualswinging operatingdevice ...

Page 34: ... PRACTICES 3 2 CONTROLS AND INDICATORS TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CON TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED Ground Control Station DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSON NEL IN THE PLATFORM EXCEPT IN AN EMERGENCY WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING T...

Page 35: ...pped 3 Multi Display Indicator MDI 4 Platform Off Ground Selector Switch 5 Battery Charger Status Indicators depending on equipment 6 Emergency Stop Switch 7 Function Enable Button 8 Mast Lift Lower Buttons 9 Jib Lift Lower Buttons 10 Superstructure Swing Buttons 11 Brake Release Button Figure 3 2 Ground Control Station ...

Page 36: ...ximum drive speed is reduced when the platform is out of transport position The wrench symbol is lit when a DTC Diagno sis Troubleshooting Code is displayed Five Digits Display In normal operating condition displays the total amount of machine operation time accu mulated In abnormal operating condition displays a DTC Diagnosis Troubleshooting Code Alarm LED Illuminates in abnormal operating condit...

Page 37: ... Enable Button A membrane switch that must be pushed in and held to enable the controls of the ground control station 8 Mast Lift Lower Buttons Membrane switches that pro vide raising or lowering of the mast with the Function Enable Switch 7 pushed in 9 Jib Lift Lower Buttons Membrane switches that pro vide raising or lowering of the jib with the Function Enable Switch 7 pushed in 10 Superstructur...

Page 38: ...he platform is lowered to the desired level 2 To lower the jib once the mast is fully retracted push in the manual descent valve override button 2 Release the button when the platform is lowered to the desired level KEEP BODY HANDS AND ARMS OUT OF THE PATH OF THE MAST THE JIB AND THE PLATFORM WHILE LOWERING Mast Manual Descent Valve The mast manual descent valve remote push bar 1 red is located be...

Page 39: ...nual swinging operating devices are used in the event of total power failure to manually swing the superstructure Those devices are composed of a rotary valve 1 located on the pump motor control valves assembly to release the swinging motor Refer to Figure 3 5 a pinion 2 located below the pump motor control valves compartment that can be operated using depending on equipment a square 1 2 inch ratc...

Page 40: ... in the turntable bearing teeth Turn the lever clockwise to swing the structure to the right or turn the lever coun ter clockwise to swing the structure to the left 4 When finished swinging depending on equipment remove the wrench from the pinion or fold back the lever until it is latched Fully screw in the rotaty valve NEVER LEAVE THE MACHINE WITH A WRENCH ENGAGED ON THE PIN ION WITH THE LEVER UN...

Page 41: ...dicatorPanel 2 Emergency Stop Switch 3 TriggerSwitch 4 Drive SwingFunctions Controller 5 Steer Switch 6 Mast JibFunctionEnableButton 7 Mast Lift Up Down Joystick Controller 8 Jib LiftUp Down Joystick Controller 9 DriveOrientationSystem DOS Override Button 10 HornButton ...

Page 42: ...e red Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow Indicates important information regarding the operating condition i e procedures essential for safe operation This indicator will be green Figure 3 6 Platform Control Indicator Panel a Control EnableIndicator b Creep Speed Indicator c SystemDistressIndic...

Page 43: ...ction the Drive Orientation indicator will illuminate This is a signal for the oper ator to verify that the drive control is being operated in the proper direction i e controls reversed situa tions e Indicates that the chassis is out of level refer to machine specifications for max allowable slope angle If the mast is out of the transport stowed position and the chassis is out of level an audible ...

Page 44: ...e control handle to the left to swing the superstructure to the left or toggle the control handle to the right to swing to the right 5 Steer Switch The thumb operated steer switch on top of the control handle activates the steer wheels in the direction activated right or left 6 Mast Jib Function Enable Button This button is used to enable mast and jib functions It must be depressed and held before...

Page 45: ...driv ing locate the black white orientation arrows on both the chassis and the platform controls Push and release the override switch and within 3 seconds slowly move the Drive Steer control to actuate drive or steer Move the drive control toward the arrow matching the intended direction of machine travel 10 Horn This button when activated permits the operator to warn job site personnel when the m...

Page 46: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 14 JLG Lift 31210088 3 3 DECAL INSTALLATION Figure 3 7 Decal Installation Sheet 1 ...

Page 47: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 31210088 JLG Lift 3 15 Figure 3 8 Decal Installation Sheet 2 ...

Page 48: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 16 JLG Lift 31210088 Figure 3 9 Decal Installation Sheet 3 ...

Page 49: ...77 1704277 1704277 1704277 24 AU2103 AU2118 AU2118 AU2118 AU2150 7 1705781 1705781 1705781 1705781 1705781 25 AU2104 AU2104 AU2104 AU2104 AU2104 8 1705803 1703785 1703785 1703785 1704031 26 AU2105 AU2105 AU2105 AU2105 AU2105 9 1706493 27 AU2106 AU2116 AU2116 AU2116 AU2116 10 1706740 1706740 1706740 1706740 1706740 28 AU2107 AU2119 AU2119 AU2119 AU2147 11 1706764 1704885 1704885 1704885 1704885 29 ...

Page 50: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 18 JLG Lift 31210088 NOTES ...

Page 51: ...o be used in an emergency to lower the platform to the ground should the oper ator in the platform be unable to do so The Ground Control is also to be used in Pre Start Inspection 4 2 OPERATING SPECIFICATIONS AND LIMITATIONS Capacities The mast and the jib can be raised above horizontal with or without any load in the platform if 1 Machine is positioned on a smooth firm and level sur face 2 Load i...

Page 52: ...SECTION 4 MACHINE OPERATION 4 2 JLG Lift 31210088 Figure 4 1 Position of Least BACKWARD stability Figure 4 2 Position of Least FORWARD stability ...

Page 53: ...lity and side slope Refer to Figure 4 3 Gradeability is the percent of grade of the incline the machine can climb Side slope is the angle of the surface the machine can be driven across Refer to Table 6 1 With the mast out of transport stowed position the machine must not be operated on grade or side slopes greater than that is specified in Table 6 1 ...

Page 54: ...SECTION 4 MACHINE OPERATION 4 4 JLG Lift 31210088 Figure 4 3 Grade and Side Slope ...

Page 55: ...E PLATFORM MOVE MENT DOES NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED IF THE PLATFORM DOES NOT STOP WHEN CONTROL LEVER OR THE ENABLE BUTTON TRIGGER SWITCH IS RELEASED USE THE EMER GENCY STOP SWITCH TO STOP THE MACHINE 4 4 STEERING AND TRAVELLING DRIVING DO NOT DRIVE WITH MAST OUT OF TRANSPORT STOWED POSITION EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE FREE OF OBSTRUCTIONS AND HOLES TO AV...

Page 56: ...d in the opposite direction until the wheels are centered Travelling driving 1 With all control levers in neutral position squeeze and hold the trigger switch 1 on front of the joystick 2 Move the joystick forward 4 within 7 seconds after the trigger has been actuated to drive forward or move the joystick backward 5 to drive in reverse The speed of the movement is proportionally controlled by the ...

Page 57: ...tivate drive or steer 2 Before driving locate the black white directional arrows on both the chassis and the platform controls 3 Move the drive control joystick in a direction matching the directional arrow for the intended direction of travel Figure 4 5 Drive Orientation System DOS 4 5 RAISING AND LOWERING THE PLATFORM DO NOT RAISE THE PLATFORM EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE FREE OF OB...

Page 58: ...istance of travel of the joystick 5 Return the controller to its centered neutral position to stop then release the enable button Raising and lowering the jib 1 With all control levers in neutral position push in and hold the green enable button 1 on the left hand side of the console 2 To raise the jib move the jib controller backward 4 The speed of the movement is proportionally controlled by the...

Page 59: ...r left 3 The speed of the movement is proportionally controlled by the distance of travel of the joystick 3 Return the controller to its centered neutral position to stop then release the trigger 4 7 EMERGENCY CONTROL The machine has a Ground Control Station which will override the Platform Control Station Ground controls operate Lift and Swing and are to be used in an emergency to lower the plat ...

Page 60: ...nd and the platform control sta tions will blink and an audible alarm will sound When the over load indicator warning is activated all machine functions are disabled The platform must be safely unloaded until the alarm stops Tilt Warning Light Alarm When the chassis is out of level Refer to Table 6 1 the RED light indicator at platform control station will illuminate If the mast is out of transpor...

Page 61: ...t indicator at platform control station will illuminate and an audible alarm will sound Slack chain condition is generally caused by the platform or the jib coming to rest on an obstacle while lowering When the slack chain indicator warning is activated all machine functions except mast and jib raising movements are disabled Procedure to follow in case the slack chain indicator warning is activate...

Page 62: ...s con trolled from the platform control station 4 9 SHUT DOWN AND PARK Shut down and park the machine as follows 1 Drive the machine to a reasonably well protected and well ventilated area 2 Ensure the platform is fully lowered 3 Turn the platform ground selector switch to off and remove the key to disable the machine and prevent unauthorized use 4 At the ground control station position the emerge...

Page 63: ...OPEN OR DISASSEMBLE CHARGER NOTE It is not necessary to charge the battery if the electrolyte specific gravity has not dropped under 1 240kg l Doing so regularly will greatly reduce battery life The battery charger AC input plug 1 is located on the battery compartment 1 Connect the AC input plug 1 to a grounded outlet 2 When first powered up the charger will go through a short LED indicator self t...

Page 64: ...rypack notconnectedtochargerorbatteryvoltspercellisless than0 5VDC Checkthe batterypack and connections 3 Chargetime out Indicatesthebatteriesdidnotchargeintheallowedtime Thiscouldoccurifthebatteriesarealargercapacitythanthealgo rithmis intendedforor if thebatteries aredamaged old orinpoorcondition 4 Checkbattery Indicatesthe batteriescould notbe tricklecharged up tothe minimumvoltageper cell leve...

Page 65: ...LG Lift 4 15 4 11 TIE DOWN LIFT LUGS Tie Down When transporting the machine Platform must be fully lowered in the stowed position Machine must be tied down to the truck bed or trailer deck as shown in Figure 4 9 Figure 4 9 Machine Tie Down ...

Page 66: ...and the jib Position the platform in line with the chassis with the jib over the rear axle Fork lift as shown in Figure 4 11 VERIFY THE CAPACITY OF THE FORK TRUCK AND OF ITS EQUIPMENT FORK LIFT ONLY AT THE DESIGNATED POINTS WHEN DRIVING THE FORK TRUCK KEEP THE WORK PLATFORM AS NEAR TO THE GROUND AS POSSIBLE BUT WITH A SUFFICIENT CLEAR ANCE FOR THE WHEELS NOT TO CONTACT THE GROUND Figure 4 11 Lifti...

Page 67: ...hold the enable push button 2 4 Depress the brake release button 3 for one second to release the brakes Once the brakes are released an acoustic discontinuous sound alarm is triggered 5 When finished towing depress and hold both the enable push button 2 and the brake release button 3 again or power the machine down at the ground control station to re engage the brakes NOTE Any action to remove ele...

Page 68: ...SECTION 4 MACHINE OPERATION 4 18 JLG Lift 31210088 NOTES ...

Page 69: ...48 hours of such an occur rence may void any warranty consideration on that particular machine FOLLOWING ANY INCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CONTROLS DO NOT LIFT ABOVE 3 M 10 FT UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING CORRECTLY 5 3 EMERGENCY OPERATION Op...

Page 70: ...o freeing the machine 5 4 PLATFORM MANUAL DESCENT The platform manual descent valves are used in the event of a total power failure to retract and lower the platform using gravity Refer to Section 3 2 PLATFORM MANUAL DESCENT AND SWING 5 5 EMERGENCY TOWING Towing this machine is discouraged However provisions for towing the machine in emergency situations have been incorpo rated Refer to Section 4 ...

Page 71: ... maintenance of this machine The maintenance portion of this section is intended as informa tion to assist the machine operator to perform daily mainte nance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual Other Publications Available Service and Maintenance Manual 31210090 Illustrated Parts Manual 3121...

Page 72: ...dSideslope 3 5 2 0 MaximumStowedTravel Grade Gradeability Reference Figure4 3 25 14 25 14 MaximumStowedTravel Grade Sideslope Reference Figure 4 3 8 7 5 8 7 5 MaximumDrive Speed Stowed MastElevated 1 MastFully Elevated 2 5 50km h 0 75km h 0 40km h 3 4mph 5 5km h 0 47mph 0 75km h 0 47mph 0 75km h Inside Turning Radius OutsideTurningRadius 0 55m 1 99m 21 7 0 55m 82 7 2 10m MaximumPlatformHeight 8 10...

Page 73: ...Above 7 20 m 23 6 Platform height with the jib fully raised Toucan 10E only ApproximateGrossMachineWeight 2990kg 6834lbs 3100kg MaximumTire Load perwheel 1680kg 3485lbs 1580kg MaximumHydraulicPressure 18MPa 2600psi MaximumGroundBearingPressure 21kg cm 285psi Electrical SystemVoltage 24V 24V Table 6 1 Operating Specifications And Dimensions ...

Page 74: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 4 JLG Lift 31210088 Figure 6 1 Range Diagram ...

Page 75: ... Elevated 8 10m 26 5 8 10m WorkingHeight 10 10m 32 5 10 10m OverallStowed MachineHeight 1 99m 78 5 1 99m OverallMachineWidth 0 99m 45 1 14m OverallMachineLength 2 82m 109 2 77m PlatformSize Length 0 70m 27 5 0 70m PlatformSize Width 0 90m 35 4 0 90m Table 6 3 Tires Specifications DESCRIPTION Model TOUCAN 10E Model TOUCAN 26E Size Ø406x 125mm Ø406x125mm WheelBoltsTorque 142 163Nm 105 120ft lbs ...

Page 76: ...draulic Power Unit DESCRIPTION Model TOUCAN 10E TOUCAN 26E DriveMotor Voltage 15VAC Power 0 85kW Hydraulic Power Unit Motor Voltage 24VDC Power 3kW Pump Displacement 3 1cc rev 0 19 cu in rev FlowRate 9 6l mn 13MPa 2 54gal min 1900psi Capacity Tank 6l 5 5lusable 1 59gal 1 46galusable Hydraulic System 1 Approx 9l 2 38gal ...

Page 77: ...ecifications KEY SPECIFICATIONS e g A Extreme Pressure MultiPurposeGrease MOBILUX EP2 COMPLEX EP2 B OpenGearLube MOBILTAC81 C Non Detergent Mineral Oil MOBIL DTE16M D Synthetic ChainOil FuchsVT800 Tobeadaptedtothemachine soperatingconditions SeeTable6 10 Table 6 7 Hydraulic Oil Specifications Standard SPECIFICATION NERVOFLUID VG 32 MOBIL DTE 13M ISOViscositygrade 32 32 Cinematic Viscosity 20 C 4 F...

Page 78: ...pe Synthetic Biodegradable LowTemperature SyntheticFood Compatible ISOViscosityGrade 32 cSt 32cSt 32cSt CinematicViscosity 20 C 4 F 1150cSt 428 cSt 795cSt CinematicViscosity 0 C 32 F 280cSt 127 cSt 198cSt CinematicViscosity 40 C 104 F 30 6 cSt 32 3cSt 31cSt PourPoint Max 58 C 72 4 F 39 C 38 2 F 60 C 76 F FlashPoint Min 240 C 464 F 208 C 406 4 F 230 C 446 F ViscosityIndex 140 143 ISO6743 4Classific...

Page 79: ...igure 6 2 Operator Maintenance Lubrication Diagram 1 Battery 2 Oil Level Oil Filter 3 Tires Wheels 4 Overload System Spring Washers If Equipped 5 Turntable Bearing Lubrication 6 Telescopic Mast Lubrication 7 Lifting Chains Lubrication 8 Overload System Verification If Equipped 9 Tilt Sensor Verification ...

Page 80: ...roceed as for the left cover Figure 6 3 Chassis Hood Removal 6 5 BATTERY MAINTENANCE Battery Maintenance and Safety Practices ENSURE THAT BATTERY ACID DOES NOT COMES INTO CONTACT WITH SKIN OR CLOTHING WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH BATTERIES NEUTRALIZE ANY BATTERY ACID SPILLS WITH BAKING SODA AND WATER BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARGING ALLOW NO OPEN FAME...

Page 81: ...merges Correct Level Add distilled water only when required ADD ONLY DISTILLED WATER TO BATTERIES FILL BATTERIES ONLY AFTER CHARGING DURING CHARGE ELECTROLYTE LEVEL INCREASES AND CAN OVERFLOW Fill the reservoir 1 with distilled water Depress and hold the filling pump activation button 2 Release the button when the flow indicator 3 slows down Ensure the level is correct in each cell Figure 6 5 Addi...

Page 82: ...network outlet 2 Connect the bulb a on the battery filling network inlet 1 Press the bulb to drain the filling circuit Disconnect the bulb a while maintaining it pressed Squeeze valve 3 to let the bulb a blow up again Repeat the last 4 steps untill complete draining of the circuit Disconnect the bulb a and the pipe b 2 Can Draining Connect the pipe b on the can c Press on the battery filling syste...

Page 83: ...ne to drain the water as shown in the Figure 6 7 DRAINED WATER MAY HAVE BEEN IN CONTACT WITH ACID AND MAY HAVE BECOME CORROSIVE ENSURE THAT DRAINED WATER DOES NOT COME INTO CONTACT WITH SKIN OR CLOTHING WEAR PROTEC TIVE CLOTHING AND EYEWEAR WHEN WORKING WITH BATTERIES NEUTRALIZE ANY BATTERY ACID SPILLS WITH BAKING SODA AND WATER NOTE The water that contacted a battery is classified as indus trial ...

Page 84: ...e take a quantity of electrolyte sufficient so that the float emerges Ensure that the float top does not touch the rubber bulb or that the float does not stick by capillarity to the glass wall Read the value as indicated in Figure 6 8 Return electrolyte in the cell and record the value in the battery service log Measure the cell voltage and record the value in the bat tery service log Repeat opera...

Page 85: ...ed to replace the caps every 2 or 3 years Use of a Battery in a Cold Environment Low temperatures decrease battery capacity The battery must be fully charged when the machine is operated in a cold envi ronment Battery Not Working Continuously or Inactive Battery A battery that is not used or used intermittently must be stored charged in a dry area away from freezing temperatures A charge must be p...

Page 86: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 16 JLG Lift 31210088 Battery Troubleshooting ...

Page 87: ...ble 6 7 Interval Check Daily NOTE Check oil level with the wheels fully steered to the left 1 Open the access door to the hydraulic power unit 1 2 Locate the decal 2 on the tank 3 3 The oil level in the tank must be within the MIN mini mum and Max maximum markings 4 of the decal 4 If additional oil is required wipe all dirt and debris from the filler breather cap 5 area add proper grade of oil by ...

Page 88: ... 1 3 Wipe all dirt and debris from the filter plug 2 area 4 Unscrew the filter plug 2 5 Install a screw M6 in the threaded hole 3 of the filter and extract the filter 4 Use a container to collect oil that can spill from the filter cavity 6 Install a new filter oil the filter O ring before insertion and the filter plug 7 Perform a few swinging movements from the ground control station to bleed the ...

Page 89: ...s extremely important to apply and maintain proper mounting torque WHEEL LUG NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN LUG NUTS AND POSSIBLE SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE LUG NUTS THAT MATCHED TO THE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper torque to prevent wheels from coming loose Use a torque wrench to...

Page 90: ...s of operation 6 8 LUBRICATION NOTE Recommended lubricating intervals are based on machine operation under normal conditions For machines used in multi shift operations and or exposed to hostile environments or conditions lubrication frequen cies must be increased accordingly Table 6 9 Wheel Torque Chart Torque Sequence Studs A 1st Stage 2nd Stage 3rdStage 28 42N m 20 30ft lbs 91 112N m 65 80ft lb...

Page 91: ...pped Spring washer stack lubrication is important to maintain over load system accuracy Coat the spring washers using a brush or by spraying Lube Points Spring Washers Capacity A R Lube D See Table 6 6 Interval Every 125 hours of operation or after each cleaning Figure 6 12 Overload System Spring Washer Lubrication ...

Page 92: ...emove chassis hoods 2 From ground control station raise the mast to gain access to the turntable plate 3 Locate the access hole 1 on the turntable plate 4 Swing the structure to the right to gain access to the first grease fitting 2 5 Lubricate using a grease gun 6 Swing the structure 180 to the left to gain access to the second grease fitting and lubricate Figure 6 13 Swing Bearing Race Lubricati...

Page 93: ...t each tooth Capacity A R Lube B See Table 6 6 Interval Every 1000 hours of operation 1 Remove chassis hoods 2 From ground control station raise the mast to gain access to the turntable plate 3 Remove bearing teeth covers 1 4 Apply grease on teeth using a brush 2 Figure 6 14 Swing Bearing Teeth lubrication 1 1 2 ...

Page 94: ...e A See Table 6 6 Interval Every 125 hours of operation or after each cleaning 1 From ground control station fully raise the mast 2 Clean the inside walls of the mast profiles to remove the old grease 3 Using a brush lubricate the bronze spacer track 4 Cycle the mast and complete lubrication as necessary Figure 6 15 Mast Profiles Races Lubrication ...

Page 95: ...operation and every 125 hours of operation or every 30 days thereafter Lubricant can be applied manually with a brush or by spraying Apply lubricant longitudinally and transversally for the lubricant to reach the joints between the plates Table 6 10 Recommended Viscosity Grade TEMPERATURE ISO VISCOSITY GRADE 15 Cto0 C 5 Fto 32 F 15to32mm s cSt 0 Cto 50 C 32 Fto122 F 46to 150mm s cSt ...

Page 96: ...eight on platform additional load not to exceed 30kg until the overload warning is activated RED light indicators at both the ground and the plat form control stations blink An audible alarm sounds All functions are disabled 4 Remove additional load Apply a slight force F on the platform Alarms stop 5 If the overload warning is not activated after the addition of 30kg have the overload system cali...

Page 97: ...s 4 Using a jack of appropriate capacity lift the front on the chassis The tilt alarm must be activated within 0 2 below the value in Table 6 1 5 Place the spirit level perpendicular to the chassis and lift either the left or the right side of the chassis The tilt alarm must be activated within 0 2 below the value in Table 6 1 6 If the tilt warning is not activated within the indicated angle value...

Page 98: ... DTC s are sorted in groups by the first two digits which is also the system distress lamp flash code To troubleshoot mutiple DTCs start with the DTC with the higher first two digits If a cor rection is made during a check conclude the check by cycling the machine power using the emergency stop switch 6 13 DTC INDEX DTC TABLE PAGE 0 0 Help Comments 6 29 2 1 Power Up 6 30 2 2 Platform Controls 6 31...

Page 99: ...perationshould resume after a powercycle ReferproblemtoaqualifiedJLGmechanic 0010 RUNNINGATCUTBACK OUT OFTRANSPORTPOSITION Drivespeedislimitedwhile themast iselevated Displaysontheanalyzeronly Fullystowthe platform Checkthatthemast switches aresecurely mounted ReferproblemtoaqualifiedJLGmechanic 0022 DIFFERENT FUNCTION SELECTED IGNORED Twohydraulically poweredmovementssimulta neouslycontrolled Rel...

Page 100: ...lat form andreposition themachine toalevelsurface Fullystowthe platform Checkthatthetilt sensorissecurelymounted and its wireconnected Referproblemto aqualifiedJLGmechanic 0029 RUNNINGATCREEP MAX ELEVATION Drivespeedislimitedwhile themast if fully extended Displaysontheanalyzeronly Fullystowthe platform Checkthatthemast switches aresecurely mounted Referproblemto aqualifiedJLGmechanic DTC FAULT ME...

Page 101: ...HTPERMANENTLY SELECTED The Steer RightSwitchwas closedduringpower upinplatformmode Checkifthesteerrightswitchisobstructedorjammed ReferproblemtoaqualifiedJLGmechanic 226 ACCELERATOR FAULTY WIPER OUTOFRANGE The joystickwipersignal inputis outsidethe acceptablevoltage range Centerjoystickandcheckto see if apowercyclewill clear DTC ReferproblemtoaqualifiedJLGmechanic 227 STEER SWITCHES FAULTY The ste...

Page 102: ...upinplatformmode Checkif theliftenable switchis obstructedor jammed Referproblemto aqualifiedJLGmechanic 2241 LIFTENABLESWITCH PERMANENTLY SELECTED The Lift Enable Switchwasclosed duringpower upinplatformmode Checkif theliftenable switchis obstructedor jammed Referproblemto aqualifiedJLGmechanic 2242 FUNCTIONLOCKEDOUT MASTJOYSTICKNOT CENTERED The MastJoystickwasnotcenteredatpower up in platformmod...

Page 103: ...ANENTLY SELECTED The MastLift Up Switchwas closedduring power upingroundmode Checkiftheconcernedswitchisdamaged obstructed orjammed ReferproblemtoaqualifiedJLGmechanic 2369 FUNCTIONPROBLEM MAST LIFTDOWNPERMANENTLY SELECTED The MastLift Down Switchwas closedduring power upingroundmode Checkiftheconcernedswitchisdamaged obstructed orjammed ReferproblemtoaqualifiedJLGmechanic 2370 FUNCTIONPROBLEM JIB...

Page 104: ...tches is damaged obstructed orjammed Referproblemto aqualifiedJLGmechanic 2375 JIBSWITCH FAULTY The Jib Lift Up andDown Switchesareactive simultaneously Checkif one ofthe concerned switches is damaged obstructed orjammed Referproblemto aqualifiedJLGmechanic 2376 SWING SWITCHFAULTY The Swing Right andLeftSwitchesareactive simultaneously Checkif one ofthe concerned switches is damaged obstructed orj...

Page 105: ... Aproblemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 2382 FUNCTIONPREVENTED OVERSWINGDETECTED The structure isswungbeyond thereartiresor furtherineither direction Ifthe structureisin line with thechassis check the DriveOrientationSwitch on theturntable fordamage ReferproblemtoaqualifiedJLGmechanic DTC FAULT MESSAGE DESCRIPTION CHECK DTC FAULT MESSAGE DESCRIPTION CHECK 259...

Page 106: ... damaged obstructed orjammed Referproblemto aqualifiedJLGmechanic 2543 FUNCTIONPREVENTED CHAIN SLACKDETECTED Slackwasdetectedin themast chain Referto section4forthe requiredoperationsto clear thefault Checkif theChain Slack LimitSwitches aredamaged obstructed orjammed Referproblemto aqualifiedJLGmechanic 2544 ALL FUNCTIONS PREVENTED FAULTY MASTERVALVE ENABLE Aproblemhasbeen detected in this functi...

Page 107: ...PERMANENTLY OFF Thereisaproblem with thepower moduleline contactor control ReferproblemtoaqualifiedJLGmechanic DTC FAULT MESSAGE DESCRIPTION CHECK 321 LINE CONTACTORMISWIRED ONORWELDED Thereisaproblem with thelinecontactor ReferproblemtoaqualifiedJLGmechanic 322 CONTACTORDRIVER PERMANENTLY ON Thereisaproblem with thepower moduleline contactor control ReferproblemtoaqualifiedJLGmechanic 324 VALVE E...

Page 108: ...TBRAKE OPENCIRCUIT A problemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 33100 JIBLIFTUPVALVE SHORTTO GROUND Aproblemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 33101 JIBLIFTUP VALVE OPEN CIRCUIT Aproblemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 33102 JIBLIFTUPVALVE SHORTTO BATTERY Aproblemhasbeen detected in this fu...

Page 109: ...anic 33356 STEERVALVE OPENCIRCUIT A problemhasbeendetectedinthis function ReferproblemtoaqualifiedJLGmechanic 33358 FLOWDIRECTIONVALVE SHORTTOGROUND Aproblemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 33359 FLOWDIRECTIONVALVE OPEN CIRCUIT Aproblemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 33362 SWING VALVE OPENCIRCUIT A problemhas been detectedi...

Page 110: ...lemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 33381 MASTERMODULEOUTPUTS SHORTTOBATTERY Aproblemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 33382 SLAVEMODULEOUTPUTS SHORTTOBATTERY Aproblemhasbeen detected in this function Referproblemto aqualifiedJLGmechanic 33383 BEACONLIGHT OPEN CIRCUIT Aproblemhasbeen detected in this function Referproblemto...

Page 111: ...problemtoaqualifiedJLGmechanic 33390 LEFTBRAKERETURN SHORT TOGROUND Aproblemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 33391 RIGHTBRAKE RETURN SHORTTOBATTERY Aproblemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic 33392 LEFTBRAKERETURN SHORT TOBATTERY Aproblemhas been detectedin this function ReferproblemtoaqualifiedJLGmechanic DTC FAULT MESSAGE DES...

Page 112: ...e leftcontroller hasreached thermalcutout Powerdownandallow to cool Do not operate inambientsover60 C 140 F Referproblemto aqualifiedJLGmechanic 4210 RIGHTDRIVEMOTORTOOHOT PLEASEWAIT The rightdrive motortemperatureistoo high Powerdown and allow to cool Do not operate inambientsover60 C 140 F Referproblemto aqualifiedJLGmechanic 4211 LEFTDRIVEMOTORTOOHOT PLEASEWAIT The left drive motor temperaturei...

Page 113: ...K 441 BATTERYVOLTAGETOOLOW SYSTEMSHUTDOWN Aproblemhasbeendetectedwiththebatteriesor powermodule Recharge batteries Checkfordamagedbatteries batterycables orcon nections Checkbatterychargerfunction Be suretoobserve indicatorsforatleast 30seconds ReferproblemtoaqualifiedJLGmechanic 442 BATTERY VOLTAGETOOHIGH SYSTEMSHUTDOWN Aproblemhasbeendetectedwiththebatteriesor thepowermodule Maybedueto improper ...

Page 114: ... Aproblemhasbeendetectedwiththebatteriesor powermodule Recharge batteries Checkfordamagedbatteries batterycables orcon nections Checkbatterychargerfunction Be suretoobserve indicatorsforatleast 30seconds Referproblemto aqualifiedJLGmechanic 4419 SLAVEMODULEVOLTAGEOUT OFRANGE Aproblemhasbeendetectedwiththebatteriesor powermodule Recharge batteries Checkfordamagedbatteries batterycables orcon nectio...

Page 115: ...10 RIGHTSPEED SENSOR NOT RESPONDINGPROPERLY Aproblemhas been detectedwiththerightdrive motor speed sensor encoder ReferproblemtoaqualifiedJLGmechanic 4611 LEFTSPEED SENSOR NOT RESPONDINGPROPERLY Aproblemhas been detectedwiththeleftdrive motor speed sensor encoder ReferproblemtoaqualifiedJLGmechanic 4612 RIGHTSPEED SENSOR RPM HIGH Machineoverspeedhas been detectedonthe rightmotor Themachine shouldb...

Page 116: ...stemfailedtoreceive messages fromtheSlaveModule leftcontroller Referproblemto aqualifiedJLGmechanic 6634 CANBUS COMM LOST The platformmodulefailedtoreceive messages fromboththe masterandthe slave modules Referproblemto aqualifiedJLGmechanic DTC FAULT MESSAGE DESCRIPTION CHECK 672 FUNCTIONSCUTOUT SOFT TOUCHDETECTED Anobstaclehasbeen detectedby thesofttouch device ifequipped Cleartheobstacle Referpr...

Page 117: ...edJLGmechanic 7724 LEFTMOTOR FEEDBACK FAILURE The leftmotorvoltage feedbackcircuitsaredam aged SlaveModule ReferproblemtoaqualifiedJLGmechanic 7725 PUMP MOTOR NOT RESPONDING The pumpmotorfeedbackisnotresponding whenthe pump isbeingdriven by theMaster Module ReferproblemtoaqualifiedJLGmechanic 7726 RIGHTMOTOR OUTPUT OUT OFRANGEHIGH The rightmotorvoltageoutputishigher than expected MasterModule Refe...

Page 118: ...W The pump motorvoltage outputislowerthan expected drivenby theMaster Module Referproblemto aqualifiedJLGmechanic 7732 STALLED RIGHTMOTOR The rightmotorhasbeen detectedstalled Ensurevehicleisnotstuckonsomething preventing movement Referproblemto aqualifiedJLGmechanic 7733 STALLED LEFTMOTOR The left motorhasbeendetected stalled Ensurevehicleisnotstuckonsomething preventing movement Referproblemto a...

Page 119: ...atform Checkif theoverload switch isobstructed orjammed ReferproblemtoaqualifiedJLGmechanic 8210 OVERLOADSENSOR ERROR Inconsistencyintheoverloadsensorinformation Checkif theoverload switch isdamaged ReferproblemtoaqualifiedJLGmechanic DTC FAULT MESSAGE DESCRIPTION CHECK 8664 STEER SENSOR OUTOF RANGEHIGH Invalidsignal from thesteersensor Checkthesteersensor fordamage ReferproblemtoaqualifiedJLGmech...

Page 120: ...668 STEERSENSOR NOT CALIBRATED The steeringsensorhasnotbeencalibrated Referproblemto aqualifiedJLGmechanic DTC FAULT MESSAGE DESCRIPTION CHECK DTC FAULT MESSAGE DESCRIPTION CHECK 9992 MASTERMODULEA D FAILURE Thereisan internalerrorin theMaster Module rightcontroller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic 9993 SLAVEMODULEA D FAILURE Thereisan internalerrorin theSlaveModule...

Page 121: ...epower toclearthefault ReferproblemtoaqualifiedJLGmechanic 9999 SLAVEMODULEPROTECTION FAILURE Thereisan internalerrorin theSlaveModule left controller Cyclepower toclearthefault ReferproblemtoaqualifiedJLGmechanic 99100 MASTERMODULEFAILURE CHECKPOWERCIRCUITS OR MOSFET SHORTCIRCUIT AshortcircuitonthepoweroutputsoftheMaster Module rightcontroller hasbeen detected Cyclepower toclearthefault Referprob...

Page 122: ... fault Referproblemto aqualifiedJLGmechanic 99107 SLAVEMODULERAM FAILURE Thereisan internalerrorin theSlaveModule left controller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic 99108 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMaster Module rightcontroller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic 99109 SLAVEMODULE INTERNAL ERROR Thereisan inte...

Page 123: ...rthefault ReferproblemtoaqualifiedJLGmechanic 99117 SLAVEMODULE INTERNAL ERROR Thereisan internalerrorin theSlaveModule left controller Cyclepower toclearthefault ReferproblemtoaqualifiedJLGmechanic 99118 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMasterModule rightcontroller Cyclepower toclearthefault ReferproblemtoaqualifiedJLGmechanic 99119 SLAVEMODULE INTERNAL ERROR Thereisan int...

Page 124: ...ult Referproblemto aqualifiedJLGmechanic 99126 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMaster Module rightcontroller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic 99127 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMaster Module rightcontroller Cyclepower toclearthe fault Referproblemto aqualifiedJLGmechanic 99128 MASTERMODULE INTERNAL ERROR Thereisan...

Page 125: ...hefault ReferproblemtoaqualifiedJLGmechanic 99132 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMasterModule rightcontroller Cyclepower toclearthefault ReferproblemtoaqualifiedJLGmechanic 99133 MASTERMODULE INTERNAL ERROR Thereisan internalerrorin theMasterModule rightcontroller Cyclepower toclearthefault ReferproblemtoaqualifiedJLGmechanic DTC FAULT MESSAGE DESCRIPTION CHECK ...

Page 126: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 56 JLG Lift 31210088 ...

Page 127: ...EPAIR LOG 31210088 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG Typeof machine ________________________________________ MachineSerialNumber __________________________________ Table 7 1 Inspection and Repair Log Date Comments ...

Page 128: ... 7 INSPECTION AND REPAIR LOG 7 2 JLG Lift 31210088 Name ______________________________________________ Signature _____________________________________________ Table 7 1 Inspection and Repair Log Date Comments ...

Page 129: ......

Page 130: ...ohl Germany 49 0 421 69 350 20 49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 JLG Industries Italia s r l Via Po 22 20010 Pregnana Milanese MI Italy 39 029 359 5210 39 029 359 5845 Oshkosh JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4 Jurong Industrial Estate Singapore 639379 65 6591 9030 65 6...

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