JLG T500J, Service And Maintenance Manual

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SECTION 3 - CHASSIS & TURNTABLE
3-68 3121200
3.17 OUTRIGGER CYLINDER AND STABILIZER
Removal
1. Using the analyzer and service mode, lower the outrig-
ger cylinder to be removed but DO NOT lower enough
that the outrigger is supporting any of the machine’s
weight.
2. Place an appropriate lifting strap around the cylinder
and use an adequate lifting device to support the
weight of the cylinder.
NOTE: The outrigger cylinder weighs approximately 72 lbs.

(33 kg).
3. Use the lifting device to fully support the weight of the
outrigger cylinder. With the weight of the cylinder
relieved, remove the retaining clips securing the outrig-
ger pin and outrigger cam pin and remove the two pins.
4. Lift the outrigger cylinder slightly up out of the frame to
gain better access to the hydraulic lines running to the
cylinder. Tag and disconnect the lines from the cylinder
and cap or plug all openings.
5. At the opposite end of the cylinder, remove the bolt and
keeper securing the pin and remove the pin.
6. Remove the cylinder from the machine. If necessary,
remove the cylinder cover from the cylinder.
NOTE: Steps 7 and 8 are only necessary if removing the stabilizer.
7. Place adequate blocking under the stabilizer to support
it.
NOTE: The stabilizer on ANSI spec machines weighs approxi-
mately 73.1 lbs. (33.2 kg). The stabilizer on CE spec
machines weighs approximately 78 lbs. (35.3 kg).
8. Remove the bolt and keeper securing the pin that con-
nects the stabilizer to the frame and remove the pin.