JLG Skytrak 3013 Operation & Safety Manual Download | Manualshive

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Section 9

-

Specifications

9

-

1

31211476

SECTION 9

-

SPECIFICATIONS

9.1 PRODUCT SPECIFICATIONS

Fluids

Compartment

or System

Type and

Classification

Viscosities

Ambient Temperature

Range

°F

°C

Min Max Min Max

Engine Crankcase

Repsol MID SAPS

SAE 10W-40

-4

114

-20

45

Shell Rotella T6

SAE 5W-40

-22

86

-30

30

Mobil DEVLAC 1 ESP

SAE 5W-40

-22

86

-30

30

Axle Differential

and Wheel End

API GL5 EP

75W-90

-40

115

-40

46

SAE 90

-4

115

-20

46

Hydraulic System

Mobilfluid 424

SAE 10W-30

6

115

-15

46

Exxon Univis HVI

-40

100

-40

40

Brake System

API GL4

or

ATF FLUID

SAE 10W

-40

115

-40

46

Boom Wear Pad

Grease

EUROLUBE Z 4 AZ R4

NLGI Grade 1

-7

115

-22

46

Grease Fittings

Extreme Pressure

Grease

NLGI Grade 2 EP

with lithium

soap

or

NLGI Grade 3 EP

with lithium

soap

5

122

-15

50

Engine Coolant

Ethylene Glycol

and Water

50/50 Mix

-31

114

-35

45

Fuel

EN590

ASTM D 975 Grade 1-D
ASTM D 975 Grade 2-D

Ultra Low Sulfur

(S



15 mg/kg)

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Summary of Contents for Skytrak 3013

Page 1: ...Operation Safety Manual Original Instructions Keep this manual with machine at all times An Oshkosh Corporation Company Model 3013 PVC 1911 31211476 March 27 2020 Rev A...

Page 2: ...ich are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service yo...

Page 3: ...Revision Log a 31211476 Re v is ion L og REVISION LOG March 27 2020 A Original Issue of Manual...

Page 4: ...d qualified operator Operation within the U S A requires training per OSHA 1910 178 Operators of this equipment must possess a valid applicable driver s license be in good physical and mental conditio...

Page 5: ...immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product FOR...

Page 6: ...211477 Parts Manual 31211478 Note The following standards may be referenced in this manual ANSI is compliant to ANSI ITSDF B56 6 AUS is compliant to AS 1418 19 CE is compliant to EN1459 Refer to the m...

Page 7: ...s on Slopes 1 10 Pinch Points and Crush Hazards 1 11 Fall Hazard 1 13 Chemical Hazards 1 14 1 4 ClearSky if equipped 1 15 Federal Communications Commission FCC Information for Users 1 15 Section 2 Pre...

Page 8: ...Battery Boosted Starting 4 3 Normal Engine Operation 4 4 Shut Down Procedure 4 4 4 2 Operating with a Non Suspended Load 4 5 Lift Load Safely 4 5 Before Picking Up a Load 4 5 Transporting a Load 4 6 L...

Page 9: ...raulic Universal Quick Attach UQC 5 14 5 9 Hydraulic Operated Attachment 5 16 5 10 Adjusting Moving Forks 5 17 5 11 Attachment Operation 5 18 Carriage with Forks 5 19 Side Shift Carriage 5 20 Bucket 5...

Page 10: ...il 7 10 Hydraulic Oil 7 11 Tires 7 12 Air Intake System 7 14 Engine Cooling System 7 16 Battery 7 17 Brake System 7 18 Windshield Washer System if equipped 7 19 Section 8 Additional Checks 8 1 General...

Page 11: ...d or attachment position Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine DANGER DANGER indicates an imminently hazardous situatio...

Page 12: ...sulated parts according to the Minimum Approach Distance MAD Note This requirement shall apply except where employer local or governmental regulations are more stringent Allow for machine movement and...

Page 13: ...ached to the machine The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier This determination shall be made by a qualified perso...

Page 14: ...derstand how to properly use the capacity charts located in cab DO NOT exceed rated lift capacity Be sure that the ground conditions are able to support the machine Be aware of wind conditions Wind ma...

Page 15: ...ecifications for proper fill ratio and pressure requirements for tires equipped with ballast Always wear seat belt Keep head arms hands legs and all other body parts inside operator s cab at all times...

Page 16: ...lings etc must be included as part of load Keep heavy part of load closest to attachment Never drag the load lift vertically When driving with a suspended load Start travel turn and stop slowly to pre...

Page 17: ...e while maintaining visibility of mirrors and maximum visibility of path of travel Always look in the direction of travel Always check boom clearances carefully before driving underneath overhead obst...

Page 18: ...31211476 Load Falling Hazard Never suspend load from forks or other parts of carriage weldment Use only approved lift points DO NOT burn or drill holes in fork s Forks must be centered under load and...

Page 19: ...ices 1 9 31211476 Lifting Personnel When lifting personnel USE ONLY an approved personnel work platform with proper capacity chart displayed in the cab DO NOT drive machine from cab when personnel are...

Page 20: ...irements refer to the appropriate capacity chart To avoid overspeeding the engine and drivetrain when driving down slopes use the service brake as necessary to maintain a slow speed DO NOT shift into...

Page 21: ...inch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler Stay clear of moving parts while engine is running Keep clear of steering tires and frame or other object...

Page 22: ...ion 1 General Safety Practices 1 12 31211476 Keep arms and hands clear of attachment tilt cylinder Keep hands and fingers clear of carriage and forks Keep others away while operating OW0250 OW0260 OW0...

Page 23: ...maintain 3 point contact when mounting or dismounting Never grab control levers or steering wheel when mounting or dismounting the machine DO NOT get off the machine until the shutdown procedure on pa...

Page 24: ...or service the fuel system near an open flame sparks or smoking materials Engine fuel is flammable and can cause a fire and or explosion Hydraulic Fluid DO NOT attempt to repair or tighten any hydraul...

Page 25: ...ipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or...

Page 26: ...ion with any other antenna or transmitter in order to satisfy FCC RF exposure requirements for mobile transmitting devices Important To comply with the FCC RF exposure limits and to satisfy the catego...

Page 27: ...the machine is used in a severe manner Inspection and Maintenance Type Frequency Primary Responsibility Service Qualification Reference Pre Operation Inspection Beginning of each work shift or at each...

Page 28: ...on Safety Manual and AEM Safety Manual ANSI only are located in cab manual holder 5 Walk Around Inspection See page 2 8 for details 6 Fluid Levels Check fluids including fuel brake fluid hydraulic oil...

Page 29: ...see page 2 10 of all systems in an area free of overhead and ground level obstructions See Section 3 Controls and Indicators for more specific operating instructions WARNING If telehandler does not op...

Page 30: ...40 1706300 ENGLISH 1706296 ENGLISH 1706296C CAPACITY CHARTS E D C B A 10 14 0 10 20 30 40 50 60 62 0 2 4 2360 lb 1355 lb 1025 lb 1765 lb ft 6 8 0 2 4 6 8 10 12 14 ft 24 in 35 12310 00 Pin type forks P...

Page 31: ...anufacture Product Identification Number Manufactured by AUSA Center S L U Castelladral 1 08243 Manresa Barcelona SPAIN Refer to load capacity chart for truck with attachment and individual load ratin...

Page 32: ...15A F13 15A F14 15A F15 15A F16 XF1 5A F1 15A F2 15A F3 10A F4 5A F5 5A F6 1A F7 F8 XF0 35 12110 00 K1 K2 K3 K4 K5 K6 K7 K9 K10 K11 3 K13 K15 K16 K14 K17 K18 K12 A1 35 12111 00 1001263396 1001263397 1...

Page 33: ...Section 2 Pre Operation and Inspection 2 7 31211476 ON0070 1001260776 ENGLISH VIEW A A 1706299 ENGLISH 1001263411 1001260291 1001263410 1001260776A 35 12026 00 35 12025 00 A A 1001260879 1001260880...

Page 34: ...from top checking each item in sequence INSPECTION NOTE On all components make sure there are no loose or missing parts that they are securely fastened and no visible leaks or excessive wear exists i...

Page 35: ...ount of fuel in the fuel tank 7 Wheel Tire Assembly Properly inflated and secured no loose or missing lug nuts Inspect for worn tread cuts tears or other discrepancies 8 Air Filter Check and clean as...

Page 36: ...heck When engine warms perform an operational check 1 Service brake and parking brake operation 2 Forward and reverse travel 3 Steering in both directions with engine at low idle steering lock to lock...

Page 37: ...modification to this machine must be approved by JLG to assure compliance with ROPS FOPS certification for this cab machine configuration If the overhead guard or cab structure is damaged the CAB CAN...

Page 38: ...NDOWS Keep all windows and mirrors clean and unobstructed Cab Door Window if equipped Cab door 1 must be closed during operation Open the cab door sliding window using pull 2 Close the cab door slidin...

Page 39: ...Section 2 Pre Operation and Inspection 2 13 31211476 Rear Window Lift levers 3 and push to open rear window 4 Lift levers and pull to close ON0100 3 4...

Page 40: ...Section 2 Pre Operation and Inspection 2 14 31211476 This Page Intentionally Left Blank...

Page 41: ...Section 3 Controls and Indicators 3 1 31211476 SECTION 3 CONTROLS AND INDICATORS 3 1 GENERAL This section provides the necessary information needed to understand control functions...

Page 42: ...e 3 6 4 LSI Override Switch See page 3 9 5 Power Emergency Stop Switch Push down to shut off power and stop engine 6 Steering Wheel Turning the steering wheel to the left or right steers the machine i...

Page 43: ...13 13 Quick Attach Button if equipped Used in conjunction with the joystick to hydraulically lock or unlock an attachment 14 Continuous Auxiliary Hydraulics Switch if equipped See page 3 13 15 Joystic...

Page 44: ...arking Procedure 1 Using service brake stop telehandler in an appropriate parking area 2 Follow Shut Down Procedure on page 4 4 WARNING MACHINE ROLL AWAY HAZARD Always depress park brake switch to ON...

Page 45: ...Position 1 Voltage available for all electrical functions Wait to start engine until preheat indicator on instrument panel goes out Prohibits rotating switch to position 2 in the event the engine doe...

Page 46: ...w rates of speed Do not increase engine speed with the transmission in forward or reverse and the service brake depressed in an attempt to get quicker hydraulic performances This could cause unexpecte...

Page 47: ...for details Buttons 14 15 and 16 are also utilized to verify the LSI audible warning See Load Stability Indicator System on page 8 1 The LSI has one mode Active Mode As the telehandler reaches forwar...

Page 48: ...Test LSI at the beginning of each work shift See Section 8 Additional Checks When placing a load ensure the rear axle is not fully steered in either direction WARNING TIP OVER HAZARD If the green ora...

Page 49: ...omatic function cut out When the LSI override switch 1 is depressed the warning buzzer also sounds intermittently Note If theLSI override switch 1 is held longerthan 60seconds the LSIreturns tonormal...

Page 50: ...ature is high With the engine running a buzzer will sound 4 Low Engine Oil Pressure Indicator Illuminates when oil pressure is low With the engine running a buzzer will sound 5 Air Cleaner Restriction...

Page 51: ...le position of switch for slow speed bottom of switch for fast speed top of switch to turn off 11 Front and Rear Work Lights Switch if equipped On Off switch 12 Not used Reserved for future use 13 Hor...

Page 52: ...e the joystick between quadrants For example moving the joystick forward and to the left will lower and retract boom simultaneously Attachment Function Tilt control is enabled by the left button 2 Whi...

Page 53: ...ble press to middle position of switch See Section 5 Attachments and Hitches for approved attachments and control instructions 3 Rear Wiper Switch if equipped Three position switch Move switch to midd...

Page 54: ...sory control lever 1 enables the skylight and front windshield wiper Skylight and Front Windshield Wiper Rotate hand grip 2 to activate skylight and front windshield wiper O Off I Continuous or II Fas...

Page 55: ...Use knob to adjust suspension to the appropriate setting Turn clockwise to increase stiffness Turn counterclockwise to reduce stiffness 2 Fore Aft Pull up on handle to move seat fore and aft 3 Back Re...

Page 56: ...ree second delay one of the following will occur 1 With the park brake 2 engaged or disengaged and transmission in neutral 3 Joystick 4 movements are locked Continuous Auxiliary function permitted Upo...

Page 57: ...ngled 2 With back straight in the seat couple the retractable end male end of the belt into the receptacle buckle end of the belt 3 With belt buckle positioned as low on the body as possible pull the...

Page 58: ...ration after three second delay one of the following will occur 1 With the park brake 2 engaged or disengaged and transmission in neutral 3 Joystick 4 movements are locked Continuous Auxiliary functio...

Page 59: ...side of the boom Use this indicator to determine the boom angle when using the capacity chart see Use of the Capacity Chart on page 5 9 Boom extension indicators 2 are located on the left side of the...

Page 60: ...Section 3 Controls and Indicators 3 20 31211476 This Page Intentionally Left Blank...

Page 61: ...motor Release key immediately when engine starts If engine fails to start within 20 seconds release key and allow starting motor to cool for two minutes before trying again 4 After engine starts obser...

Page 62: ...nd allow engine to idle 10 minutes 2 Operate each boom function a minimum of ten complete cycles 3 Turn steering wheel completely left and right a minimum of ten complete cycles 4 Disengage and engage...

Page 63: ...of booster battery Connect the negative jumper cable to negative post on booster battery Connect opposite end of negative jumper cable to ground point on machine away from discharged battery Follow st...

Page 64: ...occur due to a decrease in air density When operating a machine at high temperatures a decrease in machine performance and an increase in engine coolant temperature may occur Contact JLG for operatio...

Page 65: ...ns of the terrain Adjust travel speed and reduce amount of load if conditions warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles Adjust spacing of forks so the...

Page 66: ...transporting a load Leveling Procedure 1 Position machine in best location to lift or place load 2 Apply parking brake and move transmission control lever to NEUTRAL 3 Observe level indicator to deter...

Page 67: ...then extend boom slowly until load is just above area where it is to be placed Lower the boom until the load rests in position and the forks are free to retract Disengaging a Load Once the load has be...

Page 68: ...warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles NEVER operate telehandler without a proper and legible capacity chart in the operator cab for the telehandl...

Page 69: ...de persons and operator must remain in constant communication verbal or hand and be in visual contact with the operator at all times Never place the guide persons between the suspended load and the te...

Page 70: ...9 Align load at the level load is to be placed then position boom slowly until load is just above area where it is to be placed Ensure that the guide persons and operator remain in constant communicat...

Page 71: ...er assumes all responsibility for choosing proper method of transportation and tie down devices making sure equipment used is capable of supporting weight of vehicle being transported and that all man...

Page 72: ...el when elevated The machine must remain level at all times while being lifted Ensure that the lifting device and equipment is adequately rated and suitable for the intended purpose See Section 9 Spec...

Page 73: ...JLG Supplied Fork Mounted Attachments To determine if an attachment is approved for use on specific telehandler you are using perform following prior to installation The machine is authorized for use...

Page 74: ...annot be established An overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and or those working nearby The ability of a non...

Page 75: ...ng chains straps or clamps directly to the forks fork carriage load bar and or the boom The forks of the carriage must support 2 3 of the load length for any load applied The weight of the fork mounte...

Page 76: ...ion Workmanship Structural Integrity Maximum Capacity Fit and Function Overall Quality Any operation and safety instructions specific to the attachment The attachment is clearly labeled in accordance...

Page 77: ...ion The Equivalent Load is determined with the calculation below The Equivalent Load is the value applied to the respective carriage capacity chart to determine the appropriate use zone s 1Center of G...

Page 78: ...the front surface of the fork Example Weight of attachment 500 pounds Center of gravity of attachment 10 inches Weight of load 1 500 pounds Center of gravity of load 30 inches The Equivalent Load for...

Page 79: ...211476 5 5 JLG SUPPLIED ATTACHMENTS Attachment Part Number Quick Coupler STD UQC Carriage 41in 1050mm 1001261158 X 1001263389 X Fork Pallet1 4x4x48in 35x100x1200mm 1001262108 X X Bucket LightMaterial0...

Page 80: ...nter 3 Total attachment capacity is multiplied by the number of forks on the attachment if equipped up to the maximum capacity of the attachment Maximum capacity as indicated on the proper capacity ch...

Page 81: ...the telehandler to where the load is to be placed 5 On the capacity chart find the line for the height and follow it over to the distance 6 The number in the load zone where the two cross is the maxim...

Page 82: ...ondition E D C B A 10 14 0 10 20 30 40 50 60 62 X X X XXXX XXXX XXXX XXXX ft X X X X X X X XX XX XX ft XX XX XXXXX XX XXXXXXXXXXXX XXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXX XX MAX XX MAX XX MAX ANSI...

Page 83: ...the contractor may encounter and whether or not the load may be lifted Note This is a sample capacity chart only DO NOT use this chart use the one locatedin your operator cab Load Weight Distance Hei...

Page 84: ...n 4 Lock Pin 5 Retainer Pin mechanical quick attach 6 Quick Attach attachment tilt control in cab see page 3 12 WARNING CRUSH HAZARD Always be certain that carriage or attachment is properly positione...

Page 85: ...ard to provide clearance Check to be sure lock pin and retainer pin are out 2 Align attachment pin with recess in attachment Raise boom slightly to engage attachment pin in recess 3 Tilt quick attach...

Page 86: ...dge 4 Lock Pin 5 Universal Quick Attach attachment tilt control in cab see page 3 12 6 Latch Pin WARNING CRUSH HAZARD Always be certain that carriage or attachment is properly positioned on boom and i...

Page 87: ...same time move the joystick right to engage or left to disengage the lock pins At the same time the latch pins go in and out of the slot Note Frominside the operator s cab visually check that latch p...

Page 88: ...ment see page 5 12 2 Perform Shut Down Procedure on page 4 4 3 Turn the ignition switch to position 1 See Ignition on page 3 5 4 Press and hold button 1 button 2 and button 3 at the same time move the...

Page 89: ...en fork locking bolt 3 Elevate attachment to approximately 5 ft 1 5 m and tilt carriage forward until fork heel is free from attachment 4 Stand at the side of the carriage To slide fork toward the cen...

Page 90: ...the attachment if it is equipped with a manual holder NOTICE EQUIPMENT DAMAGE Some attachments may contact the front tires or machine structure when the boom is retracted and the attachment is rotate...

Page 91: ...om The tilt button 2 enables fork tilt While pressing and holding button move joystick left to tilt up While pressing and holding button move joystick right to tilt down Installation Procedure Refer t...

Page 92: ...f the boom The tilt button 2 enables fork tilt While pressing and holding button move joystick left to tilt up While pressing and holding button move joystick right to tilt down To Side Shift The auxi...

Page 93: ...s a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that are attached or connected to another object WARNING CRUSH HAZARD Do not use...

Page 94: ...tick left to tilt up While pressing and holding button move joystick right to tilt down Installation Procedure Refer to Attachment Installation on page 5 12 Operation Raise or lower boom to appropriat...

Page 95: ...aterial evenly within the bucket Bucket capacity charts are for evenly distributed loads only Do not use bucket as a lever to pry material Excessive prying forces could damage bucket or machine struct...

Page 96: ...lehandler and hitch capacities Refer to page 9 6 for details Note Ensure hitch is in lowest position when towing trailer Speed and or load may need reduced if traveling on ground which is not level Re...

Page 97: ...76 Ball Hitch 2 50 mm Hitch Capacities Maximum combined weight of trailer and load not available at publication Maximum vertical load at hitch interface not available at publication Note Verify that t...

Page 98: ...Section 5 Attachments and Hitches 5 26 31211476 This Page Intentionally Left Blank...

Page 99: ...steering system permits manual steering if engine or power assist feature fails however steering will be slow and will require much greater force DO NOT attempt to tow a telehandler that is loaded or...

Page 100: ...vidual basis Contact JLG Industries or the local Authorized Distributor for specific instructions Secure the telehandler using the following procedures 1 Clear the area around telehandler of all perso...

Page 101: ...OM ENCLOSED CAB Inside Cab In an emergency the rear window can be used to exit the telehandler Remove latch pins 1 The window is then free to swing open Outside Cab if equipped Remove knobs 2 securing...

Page 102: ...Section 6 Emergency Procedures 6 4 31211476 This Page Intentionally Left Blank...

Page 103: ...ance 2 Charts contain instructions that must be followed to keep this product in good operating condition The Operation Safety Manual and Service Manual contain more detailed service information with...

Page 104: ...er cycle all functions several times to distribute lubricants Perform this maintenance procedure without attachment installed Apply a light coating of engine oil to all linkage pivot points Intervals...

Page 105: ...Level Check Hydraulic Oil Level Check Fuel Level Check Air Filter Check Tire Condition and Pressure Check Wheel Lug NutTorque Change Axle Differential Oil Check Fan Belt Change Engine Oil and Filter...

Page 106: ...g Nut Torque Check Brake Fluid Level Check Washer Fluid Level if equipped Additional Checks see Section 8 Check Axle Differential Oil Level Check Fan Belt Check Boom Wear Pads Change Engine Oil and Fi...

Page 107: ...Maintenance 7 5 31211476 Every 400 Hours Every 600 Hours Change Air Filter Elements Change Fuel Filter Check LSI Calibration Check Hydraulic Tank Cap Check Battery Change Fan Belt OY4020 O 1220 C OF06...

Page 108: ...s Every 1500 Hours Change Axle Differential Oil Change Hydraulic Fluid and Filters Change Transmission Filter Change Hydraulic Tank Breather Check Park Brake Engine Valve Lash Adjustment Change Engine...

Page 109: ...Section 7 Lubrication and Maintenance 7 7 31211476 7 4 LUBRICATION SCHEDULES 50 Hour Lubrication Schedule ON0610 ON0620...

Page 110: ...perform Shut Down Procedure on page 4 4 3 Turn fuel tank cap 2 and remove from filler neck 4 Add diesel fuel as needed 5 Replace fuel tank cap Note Replenish diesel fuel at end of each work shift to m...

Page 111: ...Section 7 Lubrication and Maintenance 7 9 31211476 This Page Intentionally Left Blank...

Page 112: ...Remove dipstick 1 and check oil mark The oil should be between the full 2 and add 3 marks within the crosshatched area of the dipstick 4 Replace dipstick 5 If oil is low remove oil fill cap 4 and add...

Page 113: ...gauge 5 on the hydraulic oil tank The oil level should be visible in the gauge window 3 If hydraulic oil is low proceed to hydraulic fluid source 4 Open the engine cover 5 Remove oil fill cap 6 from f...

Page 114: ...or rips ragged edges in the cord plies which exceeds 1 in 2 5 cm in any direction Any punctures which exceed 1 in 2 5 cm in diameter If a tire is damaged but within the above noted criteria the tire m...

Page 115: ...en every 500 hours and after each wheel installation Note If machine is equipped with directional tire assemblies wheel and tire assemblies must be installed with directional tread pattern arrows faci...

Page 116: ...If necessary clean the cartridge using compressed air jet Pressure must not exceed 87 psi 6 bar directed towards the outside of the element 7 Thoroughly clean interior of air cleaner canister and vac...

Page 117: ...r damage then discard 5 Thoroughly clean interior of air cleaner canister and vacuator valve 6 Slide new element making sure sealing edge is flush with base of air cleaner 7 Position air cleaner cover...

Page 118: ...he engine cover 3 Check coolant level in surge tank 1 When coolant is hot the tank should be 1 2 to 3 4 full When coolant is cool bottle should be 1 4 to 1 2 full 4 If coolant is low allow fluid to co...

Page 119: ...k 1 Perform Shut Down Procedure on page 4 4 2 Open the engine cover 3 Wearing eye protection visually inspect the battery 3 Check terminals for corrosion Replace battery if it has a cracked melted or...

Page 120: ...Down Procedure on page 4 4 2 Remove inspection cap 1 3 The brake fluid level should be visible in the reservoir 2 4 If brake fluid level is low add mineral fluid as needed 5 Replace inspection cap No...

Page 121: ...ed A Windshield Washer Fluid Level Check 1 Perform Shut Down Procedure on page 4 4 2 Open the engine cover 3 The windshield washer fluid should be visible in the reservoir 3 4 If washer fluid level is...

Page 122: ...Section 7 Lubrication and Maintenance 7 20 31211476 This Page Intentionally Left Blank...

Page 123: ...ility of the telehandler This feature performs a two step check 1 The first step 1 second duration performs a test to verify the buttons If this step fails red LED 1 begins to flash and the warning bu...

Page 124: ...Section 8 Additional Checks 8 2 31211476 This Page Intentionally Left Blank...

Page 125: ...erential and Wheel End API GL5 EP 75W 90 40 115 40 46 SAE 90 4 115 20 46 Hydraulic System Mobilfluid 424 SAE 10W 30 6 115 15 46 Exxon Univis HVI 40 100 40 40 Brake System API GL4 or ATF FLUID SAE 10W...

Page 126: ...ty 5 3 qt 5 L Hydraulic System System Capacity 14 5 gal 55 L Reservoir Capacity to Full Mark 8 5 gal 32 L Auxiliary Hydraulic Circuit Max Flow standard 5 5 gpm 20 8 lpm Auxiliary Hydraulic Circuit Max...

Page 127: ...ic 57 psi 4 bar Foam 112 lb 51 kg Non Marking Tires if equipped 27 x 10 Bias 14 Ply Pneumatic 72 psi 5 bar Foam 117 lb 53 kg Turf Tires if equipped 26 x 12 00 Bias 14 Ply Pneumatic 75 psi 5 2 bar Whee...

Page 128: ...niversal Quick Attach 1355 lb 615 kg Maximum Forward Reach 7 1 ft 2 1 m Capacity at Maximum Forward Reach Standard Quick Attach 1200 lb 544 kg Universal Quick Attach 1025 lb 465 kg Reach at Maximum He...

Page 129: ...publication Maximum Operating Weight no attachment 5291 lb 2400 kg Distribution of Maximum Operating Weight no attachment boom level and fully retracted Front Axle 7716 lb 3500 kg Rear Axle 3527 lb 1...

Page 130: ...ifications 9 6 31211476 Machine Towing Capacity Note Refer to machine specific documents and or plates for local governmental requirements and or restrictions Off Road not available at publication On...

Page 131: ...w Forks 5 19 Chemical Hazards 1 14 D Decals ANSI 2 4 Dimensions 9 5 Disengaging a Load 4 7 Disengaging a Suspended Load 4 10 Driving Hazards on Slopes 1 10 E Electrical Hazards 1 2 Emergency Exit from...

Page 132: ...g a Suspended Load 4 10 Pre Operation Check and Inspection 2 2 R Retrieval Hitch 5 24 5 25 Right Hand Console 3 13 S Safety Decals 2 4 Safety Practices 1 1 Safety Signal Words 1 1 Seat Belt 3 17 Seat...

Page 133: ...Inspection Maintenance and Repair Log Serial Number___________________________________ Date Comments Inspection Maintenance and Repair Log...

Page 134: ...Inspection Maintenance and Repair Log Date Comments...

Page 135: ...osed point thumb upward LOWER BOOM With either arm extended horizontally fingers closed point thumb downward MOVE SLOWLY Place one hand motionless in front of hand giving motion signal Raise load slow...

Page 136: ...CorporateOffice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 VisitourwebsiteforJLGWorldwideLocations www jlg com...

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