JLG GRADALL 544D-10, Operation & Safety Manual

Page: 27 / 142

Section 2 - Pre-Operation and Inspection
2-3 31200172
2.2 SAFETY DECALS
Ensure all DANGER , WARNING , CAUTION and instructional decals and proper
capacity charts are legible and in place. Clean and replace as required.
OX0780
2-FRONT 2-FRONT
91164094
000850
THE PROTECTION OFFERED BY THIS ROPS
WILL BE IMPAIRED IF IT HAS BEEN
SUBJECTED TO ANY MODIFICATION,
STRUCTURAL DAMAGE, OR HAS BEEN
INVOLVED IN AN OVERTURN INCIDENT. THIS
ROPS MUST BE REPLACED AFTER A ROLL -
OVER. SEAT BELTS MUST BE WORN WHILE
OPERATING VEHICLE.
91303047
9130-3047
90553028
8. ON INCLINES, TRAVEL WITH LOAD UP-GRADE.
9. DO NOT USE BOOM AS WALKWAY.
10. USE TWO HANDS WHEN CLIMBING ON MACHINE.
1. ONLY TRAINED AND AUTHORIZED PERSONNEL MAY
OPERATE THIS MACHINE.
2. BEFORE OPERATING, READ AND UNDERSTAND ALL CAPACITY
CHARTS, OPERATOR MANUALS AND SAFETY MANUALS. IF
MANUALS ARE NOT AVAILABLE, CONSULT AN AUTHORIZED
JLG DEALER. UNDERSTAND ALL CONTROLS IN CAB AND
CHECK FOR PROPER OPERATION. CLEAR LOOSE OBJECTS
OFF MACHINE AND SOUND HORN BEFORE STARTING ENGINE.
3. OPERATOR MUST BE SEATED WITH SEAT BELT FASTENED.
ASSURE FORWARD/REVERSE LEVER IS IN NEUTRAL,PARK
BRAKE APPLIED AND ALL HYDRAULIC CONTROLS ARE IN
NEUTRAL BEFORE IGNITION SWITCH IS TURNED ON.
4. DO NOT OPERATE MACHINE WITHOUT PROPER CAPACITY
CHART IN PLACE.
5. BEFORE MOVING, BE SURE OF A CLEAR PATH AND SOUND
HORN. WATCH FOR PEDESTRIANS AND OBSTRUCTIONS.
CHECK OVERHEAD AND SIDE CLEARANCES. ALWAYS LOOK
IN DIRECTION OF TRAVEL.
6. START, TURN, AND BRAKE SMOOTHLY. REDUCE TRAVEL
SPEEDS FOR TURNS, SLIPPERY, OR UNEVEN SURFACES.
AVOID RUNNING OVER LOOSE OBJECTS OR HOLES IN THE
ROADWAY SURFACE.
7. WHEN TRAVELING WITH LOAD, FULLY RETRACT BOOM AND
PLACE FORKS IN CARRY POSITION (APPROX.12" ABOVE
GROUND). TILT CARRIAGE BACK SLIGHTLY TO CRADLE
LOAD. USE EXTREME CAUTION WHEN TURNING.
11. USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK
PLATFORM FOR LIFTING PERSONNEL. NO RIDERS ON MACHINE,
FORKS, LOAD, OR OTHER LIFTING ATTACHMENTS AT ANY
TIME. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE
PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK
PLATFORM CAPACITY CHART DISPLAYED IN THE CAB. DO NOT
DRIVE MACHINE WITH PERSONNEL IN PLATFORM.
12. KEEP OTHERS AWAY FROM MACHINE WHILE OPERATING.
DO NOT STAND UNDER BOOM OR LOAD.
13. USE EXTREME CARE WHEN HANDLING LONG, HIGH, OR
WIDE LOADS. DO NOT HANDLE UNSTABLE OR LOOSELY
STACKED LOADS.
14. FORKS TO BE CENTERED UNDER LOAD AND SPACED APART
AS FAR AS POSSIBLE.
15. BEFORE ADJUSTING OR SERVICING, PLACE
FORWARD/REVERSE LEVER IN NEUTRAL, REST BOOM ON
GROUND OR SUPPORT, SET PARKING BRAKE, SHUT OFF
ENGINE AND CHOCK WHEELS.
16. BEFORE LEAVING MACHINE UNATTENDED, PLACE
FORWARD/REVERSE LEVER IN NEUTRAL, LOWER BOOM,
SET PARKING BRAKE,AND SHUT-OFF ENGINE. CHOCK
WHEELS IF MACHINE MUST PARK ON AN INCLINE.
17. LEVEL MACHINE BEFORE LIFTING ANY LOAD ABOVE 4
FEET. (IF EQUIPPED WITH FRAME LEVELING).
18. OPERATOR PROTECTION (SUCH AS HARD HATS, SAFETY
GLASSES, AND/OR HEARING PROTECTION) SHOULD BE
WORN WHEN JOB CONDITIONS WARRANT. ALWAYS USE
SEAT BELT.
19. IMPROPER USE OF MACHINE COULD RESULT IN MACHINE
TIPPING OVER. IF MACHINE STARTS TO TIP OVER, DO
NOT LEAVE OPERATORS SEAT. LEAN AWAY FROM TIP &
BRACE YOURSELF.
20. KEEP MIRROR(S) CLEAN AND PROPERLY ADJUSTED.
OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR.
9055-3028 REV. A
FOR SAFE OPERATION OF MACHINE AND TO MINIMIZE RISK OF
SERIOUS INJURY, READ AND OBSERVE THE FOLLOWING:
REAR AXLE WHEEL END LUBE(4 PT.)
TIRES: 14.00x24(12 PLY) 65 PSI
FRONT AXLE
(5 GAL)
MOBIL 424
MOBIL 424
BATTERY & TERMINALS
DIESEL ENGINE
AIR CLEANER ELEMENTS
FUEL FILTERS
OIL FILTER
OIL (12 QT.)
DIESEL FUEL (38 GAL.)
HYD.TANK BREATHER/FILTER CAP
QUICK SWITCH (1) FITTING
TIRES: RADIAL 70 PSI
FRONT AXLE PIVOT (2) FITTINGS
ALL BEARINGS PADS
HEAD PIN (2) FITTINGS
ANNUALLY
OR
1500 HRS
DAILY
OR
10 HRS
WEEKLY
OR
50 HRS
EVERY
5WKS OR
250 HRS
3 MO.
OR
500 HRS
SERVICE INTERVALS
TYPE OR
EQUIVALENT
RADIATOR 3 GAL. WATER
3 GAL ANTI-FREEZE
WHEEL NUT TORQUE-350/400 FT-LBS
9136-3142 REV -
TIRES: 13.00x24(12 PLY) 65 PSI
CHECK
INSPECT
CHECK
REAR AXLE (12) FITTINGS
BOOM PIVOT (2) FITTINGS
TORQUE
CHECK
CHANGE
CYLINDER FITTINGS EACH END
RETRACT & EXTEND CABLE
SEE OPERATOR & MAINTENANCE MANUAL
CHANGE
CHANGE
CHANGE
FILL
OIL (47 GAL.) CHECK
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
CHECK
6 MO.
OR
1000 HRS
CHANGE
CHANGE
FRONT BOTTOM BEARING PADS GREASE
CHECK
GREASE BOOM SHEAVES (3) FITTINGS
HYDRAULIC SYSTEM
FILTERS
ETHYLENE GLYCOL ANTI-FREEZE
SAE 15W-40-CD ***
DIESEL FUEL #2
JLG HANDLER
SERVICE INSTRUCTIONS
FOR: 544D-10
CONSULT DEALER FOR RECOMMENDATIONS AT EXTREME TEMPERATURES.
*
*
*
*
*
*
*
*
*
*
THIS CHART MUST BE USED IN CONJUNCTION WITH SERVICE MANUAL AND RECOMMENDED PROCEDURE.
CHECK INDICATOR ON HYDRAULIC FILTER. CHANGE FILTER IF NEEDLE IS IN YELLOW
AT FULL THROTTLE & AT OPERATING TEMPERATURE.
CHECK AIR CLEANER RESTRICTION INDICATOR. CLEAN OR CHANGE PRIMARY FILTER IF NECESSARY.
SAFETY ELEMENT TO BE CHANGED EVERY 3RD CHANGE OF PRIMARY FILTER ELEMENT.
IT IS RECOMMENDED THAT FILTER ELEMENTS AND FRONT AXLE LUBRICANT BE CHANGED AFTER FIRST 50 HRS ON NEW OR REBUILT UNITS.
DAILY SERVICE MAY BE REQUIRED FOR OPTIMUM LIFE DEPENDING UPON APPLICATION SEVERITY.
MOBIL 424
CHECK
CHECK
CHECK
CHECK
CHECK
CHECK
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MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
MYSTIK TETRIMOLY
91363142
80603022
8060-3022
AVOID HIGH VOLTAGE LINES.
IT IS UNLAWFUL TO PLACE
ANY PART OF THIS MACHINE
OR LOAD WITHIN 10 FEET
OF HIGH VOLTAGE LINES
UP TO 50,000 VOLTS.
DEATH OR INJURY MAY
RESULT FROM CONTACTING
ELECTRIC LINES.
90553027
9055-3027 REV. A
READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL.
WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM.
DO NOT DRIVE MACHINE WITH PERSONNEL IN PLATFORM.
WHEN PERSONNEL ARE IN PLATFORM REMAIN SEATED IN CAB WITH PERSONNEL
IN DIRECT LINE OF SIGHT.
OPERATE CONTROLS LIGHTLY AND CAUTIOUSLY WHEN LIFTING PERSONNEL.
READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL BEFORE LIFTING PERSONNEL.
DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL
HANDLER/PERSONNEL WORK PLATFORM CAPACITY CHART DISPLAYED IN CAB.
FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.
2-FRONT 2-FRONT
QU
E
B
H
R
R
O T
U
91143283
9114-3283
NO RIDERS PERMITTED ON HANDLER.
OPERATOR ONLY IN MACHINE
WHILE RUNNING.
RIDERS COULD FALL OFF MACHINE
CAUSING SERIOUS INJURY OR DEATH.
1705882
(S/N 0160003969
thru 0160035922)
Manufactured by
JLG Industries Inc.
McConnellsburg, PA
17233-9533 USA
Refer to load capacity chart for truck with attachment, and individual load ratings stamped on forks, if equipped. Use lowest capacity of all rattings.
Model
Serial Number Year of Manufacture
Maximum Weight Without Attachments (lbs/kg) Maximim Capacity (lbs/kg)*
As released from factory this truck meets design specifications in ASME B56.6-2002 Part III
One or more of the following patents may apply to this truck: U.S. Nos. 4,954,041 6,349,969
5,639,119 5,813,697 5,230,399 5,052,532. Other patents pending.
1705882
1705881
(S/N 0160036260
& After)
91143282
9114-3282
STAY CLEAR OF PINCH POINT AREA
ANYTIME ENGINE IS RUNNING.
BEING IN PINCH POINT AREA COULD
CAUSE SERIOUS INJURY OR DEATH.
VIEW A-A
A
A