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JLG G10-43A, Operation & Safety Manual

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JLG G10-43A Operation & Safety Manual Download Page 129

Section 7 - Lubrication and Maintenance

7-1

31200150

SECTION 7 - LUBRICATION AND MAINTENANCE

7.1

INTRODUCTION

Service the product in accordance with the maintenance schedule on the following
pages.

The lubrication and maintenance decal (1) or lubrication (2) and maintenance (3)
charts contain instructions that must be followed to keep this product in good
operating condition. The Operation & Safety Manual and Service Manual contain
more detailed service information with specific instructions.

Clothing and Safety Gear

• Wear all the protective clothing and personal safety devices issued to you or

called for by job conditions.

• DO NOT wear loose clothing or jewelry that can get caught on controls or moving

parts. 

O

Y

0

7

00

1

O

Y

2230

2

3

BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672

S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672

Summary of Contents for G10-43A

Page 1: ...Operation Safety Manual Original Instructions Keep this manual with machine at all times An Oshkosh Corporation Company Models G9 43A G10 43A S N 0160005444 After 31200150 Revised June 15 2011...

Page 2: ...ead compounds chemical known to the State of California to cause cancer and reproductive harm WASH HANDS AFTER HANDLING CALIFORNIA PROPOSITION 65 EXHAUST WARNING Diesel Engine exhaust and some of its...

Page 3: ...2010 D Revised covers and pages b 1 5 2 6 3 7 3 12 3 14 4 5 4 7 4 10 5 3 5 4 5 5 5 18 5 19 5 20 5 22 5 24 5 26 5 28 5 30 5 32 5 33 5 34 5 36 5 38 5 39 5 40 5 42 7 2 7 3 7 5 7 16 7 21 9 2 December 21 2...

Page 4: ...qualified operator Operation within the U S A requires training per OSHA 1910 178 Operators of this equipment must possess a valid applicable driver s license be in good physical and mental condition...

Page 5: ...in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product FOR Accident Re...

Page 6: ...Illustrated Parts Manual 91514001 Note The following standards may be referenced in this manual ANSI is compliant to ANSI ITSDF B56 6 AUS is compliant to AS 1418 19 CE is compliant to EN1459 Refer to...

Page 7: ...1 8 Driving Hazards on Slopes 1 9 Pinch Points and Crush Hazards 1 10 Fall Hazard 1 12 Chemical Hazards 1 13 Section 2 Pre Operation and Inspection 2 1 Pre Operation Check and Inspection 2 1 2 2 Safe...

Page 8: ...ge 3 22 3 4 Operator Seat 3 23 Adjustments 3 23 Seat Belt 3 25 3 5 Boom Angle and Extension Indicators 3 26 Section 4 Operation 4 1 Engine 4 1 Starting the Engine 4 1 Cold Weather Starting Aids 4 2 Ex...

Page 9: ...orks 5 17 5 8 Attachment Operation 5 18 Carriage w Forks 5 19 Side Tilt Carriage 5 20 Swing Carriage 5 22 Dual Fork Positioning Carriage 5 24 Mast Carriage 5 26 Mast Carriage w Swing and Side Shift Be...

Page 10: ...Schedule 7 6 250 Hour Lubrication Schedule 7 7 1000 Hour Lubrication Schedule 7 8 7 5 Operator Maintenance Instructions 7 10 Fuel System 7 10 Air Intake System 7 12 Engine Oil 7 14 Hydraulic Oil 7 15...

Page 11: ...dicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentiality hazardous situation which if not avoided may result in minor or...

Page 12: ...ctrical current NEVER operate the telehandler in an area where overhead power lines overhead or underground cables or other power sources may exist without ensuring the appropriate power or utility co...

Page 13: ...lehandler Understand how to properly use the capacity charts located in cab DO NOT exceed rated lift capacity Be sure that the ground conditions are able to support the machine DO NOT raise boom unles...

Page 14: ...ications for proper fill ratio and pressure requirements for tires equipped with ballast Always wear the seat belt Keep head arms hands legs and all other body parts inside operator s cab at all times...

Page 15: ...swing and cause dangerous side loads even with tag lines DO NOT attempt to use telehandler frame leveling to compensate for load swing Keep heavy part of load closest to attachment Never drag the loa...

Page 16: ...out for and avoid other personnel machinery and vehicles in the area Use a spotter if you DO NOT have a clear view Before moving be sure of a clear path and sound horn When driving retract boom and k...

Page 17: ...afety Practices 1 7 31200150 Load Falling Hazard Never suspend load from forks or other parts of carriage DO NOT burn or drill holes in fork s Forks must be centered under load and spaced apart as far...

Page 18: ...ices 1 8 31200150 Lifting Personnel When lifting personnel USE ONLY a JLG approved personnel work platform with proper capacity chart displayed in the cab DO NOT drive machine from cab when personnel...

Page 19: ...to the appropriate capacity chart To avoid overspeeding the engine and drivetrain when driving down slopes downshift to a lower gear and use the service brake as necessary to maintain a slow speed DO...

Page 20: ...inch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler Stay clear of moving parts while engine is running Keep clear of steering tires and frame or other object...

Page 21: ...fety Practices 1 11 31200150 Keep clear of boom holes Keep arms and hands clear of attachment tilt cylinder Keep hands and fingers clear of carriage and forks Keep others away while operating OW0240 O...

Page 22: ...maintain 3 point contact when mounting or dismounting Never grab control levers or steering wheel when mounting or dismounting the machine DO NOT get off the machine until the shutdown procedure on pa...

Page 23: ...Flammable Fuel DO NOT fill the fuel tank or service the fuel system near an open flame sparks or smoking materials Engine fuel is flammable and can cause a fire and or explosion Hydraulic Fluid DO NOT...

Page 24: ...Section 1 General Safety Practices 1 14 31200150 This Page Intentionally Left Blank...

Page 25: ...ty Manuals Operation Safety Manual and AEM Safety Manual ANSI only are located in cab manual holder 5 Walk Around Inspection See page 2 14 for details 6 Fluid Levels Check fluids including fuel hydrau...

Page 26: ...see page 2 16 of all systems in an area free of overhead and ground level obstructions See Section 3 Controls and Indicators for more specific operating instructions WARNING If telehandler does not op...

Page 27: ...work platform with proper personnel work platform CAPACITY CHART DISPLAYED in cab READ AND UNDERSTAND personnel work platform Owner Operator manual before lifting personnel DO NOT DRIVE machine from c...

Page 28: ...death or serious injury Keep clear of wheels and moving parts while engine is running 91503108 9150 3097 REV MOVING PARTS can cut or entangle Keep clear while engine is running 91503097 9151 3198 REV...

Page 29: ...ing death or serious injury Keep clear of moving parts while engine is running 9151 3210 REV 91513210 MOVING PARTS could cut or crush causing death or serious injury Keep clear of moving parts while e...

Page 30: ...ry WARNING 1706850 1706306A 1706306 1706299A CONTACTING POWER LINES will result in death or serious injury 1706299 1705881 1706768 ENCLOSED CAB DO NOT use Ether or other high energy starting aids Engi...

Page 31: ...5 AFTER 1001130802 1001130920 1001130782 G9 43A 1001130792 G10 43A CAPACITY CHARTS 1706304A RUN OVER HAZARD could cause death or serious injury 1706304 9151 3201 REV 91513201 G10 43A G9 43A IF EQUIPPE...

Page 32: ...1706301 DO NOT use Ether or other high energy starting aids Engine equipped with Pre heating system ENGINE EXPLOSION could result in death or serious injury 1706300C 1706300 1001109053 2 5 GPM 9 5 lp...

Page 33: ...Pre Operation and Inspection 2 9 31200150 OY2110 1706302 10 0 10 20 30 40 50 60 70 80 1706302 10 0 10 20 30 40 5 0 6 0 70 80 4105262 1706298A 1706298 1706302 1706302 91553072 1706302 F F G G VIEW F F...

Page 34: ...0 31200150 ISO S N 0160040121 After If Equipped OY2610 1706288 1706284 1001092877 1705881 1001092878 ENCLOSED CAB 1001092878 ENCLOSED CAB 1701640 S N 0160040675 AFTER 1701640 1706098 PERKINS ENGINE BE...

Page 35: ...A S N 0160040675 AFTER 1001130802 1001130920 1001130782 G9 43A 1001130792 G10 43A CAPACITY CHARTS 9151 3201 REV 91513201 G10 43A G9 43A IF EQUIPPED 91503102 G9 43A IF EQUIPPED 9150 3102 REV BEFORE S...

Page 36: ...A 4100181 4100181 1706285 91563220 9156 3220 REV A 4100181 4100181 1001109053 2 5 GPM 9 5 lpm MAX 1001109053 REV A 1706098 1706098 B 1706285 S N 0160040121 THRU 0160040674 EXCLUDING 0160040468 0160040...

Page 37: ...on 2 Pre Operation and Inspection 2 13 31200150 OY2140 1706282 1706292 1706292 1706292 91553072 1706292 10 0 10 20 30 40 50 60 70 80 10 0 10 20 30 40 5 0 6 0 70 80 4105262 1706292 F F G G VIEW F F VIE...

Page 38: ...embers including attachment for cracks excessive corrosion and other damage 1 Boom Sections and Lift Tilt Extend Retract Compensating Slave Cylinders Check front top side and rear wear pads for presen...

Page 39: ...leaking 11 Rear Axle Steer cylinders undamaged not leaking pivot pins secure hydraulic hoses undamaged not leaking 12 Wheel Tire Assembly Properly inflated and secured no loose or missing lug nuts Ins...

Page 40: ...brake and parking brake operation 2 Forward and reverse travel 3 Each gear 4 Steering in both directions with engine at low idle steering lock to lock will not be reached Check in each steering mode...

Page 41: ...operate telehandler unless the overhead guard cab structure and right side glass or screen are in good condition Any modification to this machine must be approved by JLG to assure compliance with ROPS...

Page 42: ...Cab Door Window if equipped Cab door 1 must be closed during operation During operation the cab door window 2 must either be latched open or closed Open the cab door window and secure it in the latch...

Page 43: ...e manufacturer has no direct control over machine application and operation The user and operator are responsible for conforming with good safety practices NOTICE EQUIPMENT DAMAGE When a red light or...

Page 44: ...e the left to right level condition of the telehandler 5 Accessory Control Lever if equipped See page 3 20 6 Boom Joystick See page 3 12 7 Frame Level and Attachment Tilt if equipped Joystick See page...

Page 45: ...Indicator Enables the operator to determine the left to right level condition of the telehandler 5 Accessory Control Lever if equipped See page 3 20 6 Right Hand Panel See page 3 18 7 Boom Joystick S...

Page 46: ...or to determine the left to right level condition of the telehandler 5 Accessory Control Lever if equipped See page 3 20 6 Right Hand Panel See page XX 7 Boom Joystick See page 3 12 8 Frame Level Joys...

Page 47: ...Section 3 Controls and Indicators 3 5 31200150 This Page Intentionally Left Blank...

Page 48: ...35 if equipped On Off switch 10 Windshield Wiper Control if equipped Two speed rotary switch Depress to activate washer fluid Return to first position to turn off wiper 11 Engine Pre Heat Switch Perki...

Page 49: ...el circle steer 4 wheel crab steer and 2 wheel steer See page 3 22 for details 4 Park Brake Switch See page 3 9 for details 5 Horn Button Depress button to sound horn 6 Auxiliary Electrics Switches if...

Page 50: ...In ACC or RUN position voltage is available for all electrical functions Full clockwise rotation to START engages starter motor Counter clockwise rotation to OFF stops engine and removes voltage from...

Page 51: ...Procedure 1 Using service brake stop telehandler in an appropriate parking area 2 Follow Shut Down Procedure on page 4 5 WARNING MACHINE ROLL AWAY HAZARD Always move park brake switch to ON position l...

Page 52: ...y gear When traveling in reverse the back up alarm will automatically sound Drive in reverse and turn only at slow rates of speed Do not increase engine speed with the transmission in forward or rever...

Page 53: ...a higher gear only when driving unloaded for longer distances Slow down prior to downshifting Do not downshift more than one gear at a time Neutral Lock Lever Before S N 0160040675 excluding 016004046...

Page 54: ...on speed For two simultaneous boom functions move the joystick between quadrants For example moving the joystick forward and to the left will lower and retract boom simultaneously Attachment Tilt Func...

Page 55: ...ll also increase function speed For two simultaneous boom functions move the joystick between quadrants For example moving the joystick forward and to the left will lower and retract boom simultaneous...

Page 56: ...to determine whether the telehandler frame is level Attachment Tilt Function if equipped Move the joystick forward to tilt down move the joystick back to tilt up WARNING TIP OVER HAZARD Always move bo...

Page 57: ...s push joysticks back to raise outriggers Use outriggers to increase stability and or load capacity and in leveling the telehandler Study load charts to determine maximum load capacities with and with...

Page 58: ...tachments that require hydraulic supply for operation See Section 5 Attachments for approved attachments and control instructions OY0153 1 OY2410 1 1 1 BEFORE S N 0160040675 EXCLUDING 0160040468 01600...

Page 59: ...Section 3 Controls and Indicators 3 17 31200150 This Page Intentionally Left Blank...

Page 60: ...o turn off 4 Temperature Control Switch Adjustable rotary switch 5 Fan Speed Four position rotary switch 6 Air Conditioning Switch On Off switch 7 Air Louver Two individually adjustable air louvers 8...

Page 61: ...eed fan Press fan switch down for slow speed press switch up for fast speed Return switch to middle position to turn off 4 Temperature Control Switch Adjustable rotary switch 5 Fan Speed Four position...

Page 62: ...r 2 forward to activate the left turn signal Pull the lever back to activate the right turn signal The lever must be manually returned to the center position to deactivate either turn signal The lever...

Page 63: ...manually returned to the center position to deactivate either turn signal The lever will not cancel automatically after a turn Parking Lights and Headlights Turn the twist grip 8 of the lever counter...

Page 64: ...mode 3 is selected 2 Turn the steering wheel until the left rear wheel 4 is aligned with the side of the machine 3 Select front steer mode 2 4 Turn the steering wheel until the left front wheel 5 is a...

Page 65: ...T Adjustments Prior to starting engine adjust seat for position and comfort Before S N 0160015460 1 Fore Aft Pull up on handle to move seat fore and aft 2 Seat Belt Always fasten seat belt during oper...

Page 66: ...knob to adjust suspension to the appropriate setting Turn clockwise to increase stiffness Turn counterclockwise to reduce stiffness 2 Fore Aft Pull up on handle to move seat fore and aft 3 Arm Rest Ar...

Page 67: ...ngled 2 With back straight in the seat couple the retractable end male end of the belt into the receptacle buckle end of the belt 3 With belt buckle positioned as low on the body as possible pull the...

Page 68: ...Use this indicator to determine the boom angle when using the capacity chart see Use of the Capacity Chart on page 5 7 The boom extension indicators 2 are located on the left side of the boom Use the...

Page 69: ...n the ignition switch to RUN position and wait until engine pre heat indicator light goes out 3 Turn ignition switch to START to engage starting motor Release key immediately when engine starts If eng...

Page 70: ...ally injected if needed to keep engine running A second battery is added for additional cold cranking capacity Perkins or Cummins Engine Perkins and Cummins engines are equipped with preheat for cold...

Page 71: ...ers into the other extension cord 3 Connect each extension cord to separate A C power supplies with a minimum rating of 15 Amps each 4 Allow heating components to operate a minimum of 12 hours prior t...

Page 72: ...of booster battery Connect the negative jumper cable to negative post on booster battery Connect opposite end of negative jumper cable to ground point on machine away from discharged battery Follow s...

Page 73: ...isor or maintenance personnel Avoid prolonged idling If the engine is not being used turn it off Shut Down Procedure When parking the telehandler park in a safe location on flat level ground and away...

Page 74: ...f the terrain Adjust travel speed and reduce amount of load if conditions warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles Adjust spacing of forks so they en...

Page 75: ...l lever to NEUTRAL 3 Observe level indicator to determine whether machine must be leveled prior to lifting load Level machine with frame level joystick see page 3 14 4 Move boom attachment to 4 ft 1 2...

Page 76: ...then extend boom slowly until load is just above area where it is to be placed Lower the boom until the load rests in position and the forks are free to retract Disengaging a Load Once the load has be...

Page 77: ...warrant Avoid lifting double tiered loads Make sure load is clear of any adjacent obstacles NEVER operate telehandler without a proper and legible capacity chart in the operator cab for the telehandl...

Page 78: ...r The guide persons and operator must remain in constant communication verbal or hand and be in visual contact with the operator at all times Never place the guide persons between the suspended load a...

Page 79: ...7 Align load at the level load is to be placed then position boom slowly until load is just above area where it is to be placed Ensure that the guide persons and operator remain in constant communicat...

Page 80: ...ot tie down front of boom Note The user assumes all responsibility for choosing the proper method of transportation and tie down devices making sure the equipment used is capable of supporting the wei...

Page 81: ...evice and equipment to ensure the machine will be level when elevated The machine must remain level at all times while being lifted Ensure that the lifting device and equipment is adequately rated and...

Page 82: ...Section 4 Operation 4 14 31200150 This Page Intentionally Left Blank...

Page 83: ...wered attachments that require auxiliary electrics must only be used on machines equipped with auxiliary hydraulics and electrics S N 0160037671 After The attachment type weight dimensions and load ce...

Page 84: ...be established An overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and or those working nearby The ability of a non appro...

Page 85: ...n 50x152x1524 mm 91403580 X 8 ft Mast Carriage with Side Tilt 72 in 1830 mm 1001108669 X Fork Pallet 2 25x4x48 in 57x101x1220 mm 91513206 X Fork Pallet 2 36x4x48 in 60x101x1220 mm 2340045 X Fork Palle...

Page 86: ...91405083 X Truss Boom w Winch 10 ft 3048 mm 91405081 X Truss Boom 15 ft 4572 mm 91405082 X Truss Boom w Winch 15 ft 4572 mm 91405080 X Winch Boom Head Mounted 91515036 X Platform Quick Switch Mounted...

Page 87: ...0 mm 2340045 X X Fork Pallet 2 36x5x48 in 60x127x1220 mm 2340038 X X Fork Dual Taper 1 75x7x60 in 44x178x1524 mm 2340046 X X Fork Dual Taper 2 36x6x60 in 60x152x1524 mm 2340039 X X Fork Dual Taper 2x6...

Page 88: ...3 Total attachment capacity is multiplied by the number of forks on the attachment if equipped up to the maximum capacity of the attachment Maximum capacity as indicated on the proper capacity chart...

Page 89: ...two cross is the maximum capacity for this lift If the two cross at a division between zones the smaller number must be used The number in the load zone must be equal to or greater than the weight of...

Page 90: ...E WITH 1234 5678 48 CARRIAGE 8765 4321 72 CARRIAGE RATED CAPACITY 2 FT LOAD CENTER 48 44 40 36 32 28 24 20 16 12 8 4 0 4 8 1 2 3 4 5 6 69 60 50 40 30 20 10 0 6 9 0 0 0 L B S 7 0 0 0 L B S 6 0 0 0 L B...

Page 91: ...y the proper capacity chart on telehandlers equipped with outriggers refer to the following icons which may be located on the capacity chart Use when lifting a load with outriggers up Use when lifting...

Page 92: ...XXXXXX 30 50 XXXXXXXXXX X ANSI ITSDF B56 6 2005 X X X X L B S X X X X L B S L X X X X B S L X X X X B S X X X X B L S XXXX S LB 4 0 10 20 40 60 71 1 2 3 4 5 6 7 8 9 10 XXXX XX MAX XX XX XXXX XX MAX XX...

Page 93: ...entify the proper load chart on telehandlers equipped with outriggers refer to the following icons which may be located on the load chart Use when lifting a load with outriggers up Use when lifting a...

Page 94: ...xx and corresponds with machine configuration being used Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted Note This is a sample capacit...

Page 95: ...ttachment tilt control in cab see page 3 12 or page 3 14 WARNING CRUSH HAZARD Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin F...

Page 96: ...n 2 Align attachment pin with recess in attachment Raise boom slightly to engage attachment pin in recess 3 Tilt quick switch forward to engage attachment 4 Remove retainer pin and slide lock pin in f...

Page 97: ...removed 2 Align attachment pin with recess in attachment Raise boom slightly to engage attachment pin in recess 3 Tilt quick switch forward to engage attachment 4 Lift retainer pin and insert lock pi...

Page 98: ...Operated Attachment 1 Install attachment see page 5 13 2 Lower attachment to ground and perform Shut Down Procedure on page 4 5 3 Connect attachment hoses to both auxiliary fittings 2 OW1230 2 OY1720...

Page 99: ...nt Installation on page 5 13 2 Elevate attachment to approximately 5 ft 1 5 m and tilt carriage forward until fork heel is free from attachment 3 Stand at the side of the carriage To slide fork toward...

Page 100: ...ference the G9 43A attachment tilt and frame level joystick configuration Refer to page 3 12 if equipped with a different joystick configuration NOTICE EQUIPMENT DAMAGE Some attachments may contact th...

Page 101: ...movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down Installation Procedure Refer to Attachment Installation on page...

Page 102: ...ystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Side Tilt The auxiliary hydraulic joystick 3 controls the carriage side tilt Left Hand Hydraulic Joystic...

Page 103: ...and engage load Raise load slightly and level carriage side to side Travel in accordance with the requirements set forth in Section 1 General Safety Practices Equipment Damage Precautions Do not use f...

Page 104: ...t tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Swing The auxiliary hydraulic joystick 3 controls the swing function Left Hand Hydraulic Joysti...

Page 105: ...machine structure Do not attempt to lift loads that are attached or connected to another object WARNING CRUSH HAZARD Always level forks horizontally and telehandler frame before swinging load to side...

Page 106: ...tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Fork Position The auxiliary hydraulic joystick 3 controls the fork position Left Hand Hydraulic...

Page 107: ...n 1 General Safety Practices Equipment Damage Precautions Do not use forks as a lever to pry material Excessive prying forces could damage forks or machine structure Do not attempt to lift loads that...

Page 108: ...t joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Raise Lower Mast The auxiliary hydraulic joystick 3 controls the raise lower movement of the mast Le...

Page 109: ...ments set forth in Section 1 General Safety Practices Use a signal person to assist in positioning of load if necessary Equipment Damage Precautions Do not use forks as a lever to pry material Excessi...

Page 110: ...stick 1 controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Swing Press Sw...

Page 111: ...ully in mast and position forks straight ahead before engaging load To drive with a load lower forks fully in mast keep forks pointed forward and travel in accordance with the requirements set forth i...

Page 112: ...ols fork tilt Move joystick back to tilt up Move joystick forward to tilt down To Side Tilt Press Side Tilt Switch 5 located on dash panel 4 to activate Side Tilt function The auxiliary hydraulic joys...

Page 113: ...ion on page 5 13 Operation Always lower forks fully in mast before engaging load To drive with a load lower forks fully in mast and travel in accordance with the requirements set forth in Section 1 Ge...

Page 114: ...The boom joystick 1 controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls fork tilt Move joystick back to tilt up Move joystick forward to tilt down Inst...

Page 115: ...Do not use with cubing or block forks Weight of fork mounted hook and rigging must be included as part of total load being lifted Do not use with mast carriage attachment Do not use fork mounted hook...

Page 116: ...ement of the boom The attachment tilt joystick 2 controls truss boom tilt Move joystick back to tilt up Move joystick forward to tilt down Winch Control if equipped The auxiliary hydraulic joystick 3...

Page 117: ...Attachment Installation on page 5 13 Operation Weight of rigging must be included as part of total load being lifted WARNING CRUSH HAZARD Maintain a minimum of three wraps of wire rope on the cable dr...

Page 118: ...stick back to tilt up Move joystick forward to tilt down Installation Procedure Refer to Attachment Installation on page 5 13 Operation Raise or lower boom to appropriate height for loading material f...

Page 119: ...n the bucket Bucket capacity charts are for evenly distributed loads only Do not use bucket as a lever to pry material Excessive prying forces could damage bucket or machine structure Do not attempt t...

Page 120: ...grapple bucket tilt Move joystick back to tilt up Move joystick forward to tilt down To open close grapple The auxiliary hydraulic joystick 3 controls the open close movement of the grapple Left Hand...

Page 121: ...Practices Open grapple and tilt bucket down to dump load Equipment Damage Precautions Except for lifting or dumping a load the boom must be fully retracted for all bucket operations Do not corner loa...

Page 122: ...nd personnel in platform must read and understand the separate personnel work platform manual prior to installing and using a platform The boom joystick 1 controls lift lower and extend retract moveme...

Page 123: ...atform both side to side frame level and front to back attachment tilt 4 Keep area under platform free from personnel 5 When personnel are on platform the operator must remain seated in cab with perso...

Page 124: ...installing and using a platform The boom joystick 1 controls lift lower and extend retract movement of the boom The attachment tilt joystick 2 controls platform tilt Move joystick back to tilt up Move...

Page 125: ...atform both side to side frame level and front to back attachment tilt 4 Keep area under platform free from personnel 5 When personnel are on platform the operator must remain seated in cab with perso...

Page 126: ...1 General Safety Practices The boom joystick 1 controls lift lower and extend retract movement of the boom The auxiliary hydraulic joystick 3 controls the winch Move joystick up lower cable Move joys...

Page 127: ...are not intended for trailer towing devices The steering system permits manual steering if engine or power assist feature fails however steering will be slow and will require much greater force DO NO...

Page 128: ...s Secure the telehandler using the following procedures 1 Clear the area around telehandler of all personnel 2 Engage the parking brake Place the transmission control lever in NEUTRAL 3 Block all four...

Page 129: ...wed to keep this product in good operating condition The Operation Safety Manual and Service Manual contain more detailed service information with specific instructions Clothing and Safety Gear Wear a...

Page 130: ...rm this maintenance procedure without attachment installed Apply a light coating of engine oil to all linkage pivot points Intervals shown are for normal usage and conditions Adjust intervals for abno...

Page 131: ...n Filter Indicator Before S N 0160040675 Check Hydraulic Oil Level Air Filter Restriction Indicator Check Fuel Level Check Engine Oil Level 10 EVERY Additional Checks Section 8 Check Tire Condition Pr...

Page 132: ...and Filter Check Axle Oil Level Check Wheel End Oil Levels Air Filter Vacuator Valve Check Fan Belt Check Boom Wear Pads Check Transfer Case Oil Level Check Rear Axle Stabilization Lubrication Schedu...

Page 133: ...N 0160040675 After Engine Valve Lash Adjustment 1500 EVERY Change Engine Coolant Before S N 0160040675 Change Hydraulic Fluid Filters Change Hydraulic Tank Breather 1000 EVERY Change Transmission Oil...

Page 134: ...Section 7 Lubrication and Maintenance 7 6 31200150 7 4 LUBRICATION SCHEDULES 50 Hour Lubrication Schedule OY2550 50 EVERY B 2 B 2 B 2 B 2 2 2 B B 2 B 2 B 2 G10 43A 4 2 2 2 2 2 2 2 G10 43A...

Page 135: ...Section 7 Lubrication and Maintenance 7 7 31200150 250 Hour Lubrication Schedule OY2560 EVERY 250 B 2 2 B B 2 B 2 B 2 B 2 B 2 B 2 G10 43A A A A A A 2 A A A 2 2 A A 2...

Page 136: ...Section 7 Lubrication and Maintenance 7 8 31200150 1000 Hour Lubrication Schedule OY2570 EVERY 1000 B B G10 43A...

Page 137: ...Section 7 Lubrication and Maintenance 7 9 31200150 This Page Intentionally Left Blank...

Page 138: ...el tank cap 2 and remove from filler neck 4 Add diesel fuel as needed 5 Replace and secure fuel tank cap Note Replenish diesel fuel at end of each work shift to minimize condensation NOTICE EQUIPMENT...

Page 139: ...3 Loosen drain cock 5 on underside of fuel filter 6 and allow all water to drain into a glass until clear fuel is visible 4 Tighten drain cock 5 Close and secure the engine cover 50OW0980 OW1000 6 5 O...

Page 140: ...placed 4 Remove dust from vacuator valve 3 by squeezing bottom of valve to allow loose particles to fall out 5 Close and secure the engine cover S N 0160040675 After including 0160040468 0160040672 No...

Page 141: ...aner canister and vacuator valve 6 Replace inner safety element 7 after every third primary element change If replacing the inner safety element at this time carefully slide the element out and replac...

Page 142: ...d motor oil to bring oil up to the full mark in the crosshatch area 5 Replace oil fill cap and dipstick 6 Close and secure the engine cover Note The standard service interval for engine oil and filter...

Page 143: ...c oil at the sight gauge 6 on the hydraulic tank 5 The oil level should be visible in the gauge window 5 If hydraulic oil is low remove oil fill cap 7 from filler neck Add fluid to bring oil up to the...

Page 144: ...r 5 Replace valve stem cap B Tire Damage For pneumatic tires when any cut rip or tear is discovered that exposes sidewall or tread area cords in the tire measures be taken to remove the product from s...

Page 145: ...imensions equal to the original Approved for the application by the tire manufacturer including inflation pressure and maximum tire load Unless specifically approved by JLG do not replace a foam fille...

Page 146: ...ctional tread pattern arrows facing in the direction of forward travel 1 Start all nuts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts 2 Tighten lug nuts in an alternatin...

Page 147: ...al operating temperature 3 Open the engine cover 4 Remove the transmission dipstick 1 and check oil level The oil level should be within the HOT zone 2 5 If oil is low add hydraulic fluid to bring oil...

Page 148: ...gine normal operating temperature 3 Have an assistant open the engine cover 4 With the engine at full throttle and the assistant observing the indicator 2 located on the hydraulic return filter 1 exte...

Page 149: ...hut Down Procedure on page 4 5 2 Open the engine cover 3 When coolant is cool remove radiator cap 3 Check coolant level in radiator 4 If coolant is low add coolant as required 5 Replace radiator cap 6...

Page 150: ...in overflow bottle 3 When coolant is hot bottle should be 1 2 to 3 4 full When coolant is cool bottle should be 1 4 to 1 2 full 4 If coolant is low remove overflow bottle cap 4 and add coolant as req...

Page 151: ...ine cover 3 Wearing eye protection visually inspect the battery 1 Check terminals for corrosion Replace battery if it has a cracked melted or damaged case 4 Close and secure the engine cover 50OW0980...

Page 152: ...hield Washer System if equipped A Windshield Washer Fluid Level Check 1 Perform Shut Down Procedure on page 4 5 2 The windshield washer fluid should be visible in the reservoir 2 3 If washer fluid lev...

Page 153: ...Section 8 Additional Checks 8 1 31200150 SECTION 8 ADDITIONAL CHECKS This Page Intentionally Left Blank...

Page 154: ...Section 8 Additional Checks 8 2 31200150 This Page Intentionally Left Blank...

Page 155: ...o 104 F 20 to 40 C 2 Diesel 40 to 0 F 40 to 20 C 1 Diesel Anti gel Fluid 40 to 0 F 40 to 20 C 16 oz 0 5 L Cooling System System Capacity Before S N 0160040675 excluding 0160040468 0160040672 22 qt 20...

Page 156: ...F 40 to 20 C Mobilfluid LT Hydraulic Fluid 75W 80 Transfer Case Capacity 1 5 qt 1 4 L Type of Oil 0 to 104 F 20 to 40 C Mobilfluid 424 Tractor Hydraulic Fluid 40 to 0 F 40 to 20 C Mobilfluid LT Hydrau...

Page 157: ...0 bar Foam Approx 600 lb 272 kg 15 50 x 25 G 3 L 3 Bias Ply Rock 12 Ply Pneumatic 65 psi 4 5 bar Foam Approx 600 lb 272 kg 15 50 x 25 G 2 L 2 Radial 1 Star Pneumatic 70 psi 4 8 bar Foam Approx 600 lb...

Page 158: ...ft Height 43 ft 13 1 m Capacity at Maximum Height 7 000 lb 3175 kg Maximum Forward Reach 30 5 ft 9 29 m Capacity at Maximum Forward Reach G9 43A Before S N 0160037671 1 500 lb 680 kg S N 0160037671 Af...

Page 159: ...6 033 mm Ground Clearance 19 in 483 mm Turning Radius Over Tires 144 in 3 658 mm Turning Radius at Forks 204 6 in 5 197 mm Maximum Gross Vehicle Weight no attachment G9 43A 29 319 lb 13 299 kg G10 43A...

Page 160: ...ed 201 lb in 14 1 kg cm 15 50 x 25 Air Filled 150 lb in 10 5 kg cm Foam Filled 199 lb in 14 0 kg cm 370 75 28 Air Filled 94 lb in 6 6 kg cm Foam Filled 121 lb in 8 5 kg cm G10 43A 14 00 x 24 Air Fille...

Page 161: ...12 Sample 5 8 Capacity Indicator Locations 5 7 Carriage w Forks 5 19 Chemical Hazards 1 13 Cold Weather Starting Aids 4 2 Controls 3 2 D Decals 2 3 Dimensions 9 5 Disengaging a Load 4 8 Disengaging a...

Page 162: ...ork Mounted 5 42 Quick Switch Mounted 5 40 Picking Up a Load 4 6 Picking Up a Suspended Load 4 9 Pinch Points and Crush Hazards 1 10 Placing a Load 4 8 Placing a Suspended Load 4 11 Pre Operation Chec...

Page 163: ...ing a Load 4 7 Transporting a Suspended Load 4 10 Travel Hazard 1 6 Truss Boom 5 34 Turn Signal 3 21 W Walk Around Inspection 2 14 Warm Up Check 2 16 Wheel Installation 7 18 Wheel Lug Nut 9 3 Wheel Re...

Page 164: ...Index 4 31200150...

Page 165: ...Inspection Maintenance and Repair Log Serial Number ______________________________ Date Comments Inspection Maintenance and Repair Log...

Page 166: ...Inspection Maintenance and Repair Log Date Comments...

Page 167: ...rented units should not be included on this form Mfg Model _______________________________________________________________ Serial Number ____________________________________________________________ Pr...

Page 168: ......

Page 169: ...osed point thumb upward LOWER BOOM With either arm extended horizontally fingers closed point thumb downward MOVE SLOWLY Place one hand motionless in front of hand giving motion signal Raise load slow...

Page 170: ...Deutschland GmbH Max Planck Str 21 D 27721 Ritterhude lhlpohl Germany Phone 49 0 421 69 350 20 Fax 49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui...

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