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JLG E300AJ, Operation And Safety Manual

The JLG E300AJ Operation and Safety Manual is a comprehensive guide for users of this aerial lift equipment. This manual covers all aspects of operating the E300AJ safely and efficiently. Download your free manual from manualshive.com to ensure proper use of this versatile machine.

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31215000

v

LIST OF FIGURES

4-1.

Grade and Side Slopes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-2.

Traveling on a Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-3.

Lifting and Tie Down Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-4.

ANSI Decal Location Sheet 1 of 5  . . . . . . . . . . . . . . . . . . . . 4-17

4-5.

ANSI Decal Location Sheet 2 of 5  . . . . . . . . . . . . . . . . . . . . 4-18

4-6.

ANSI Decal Location Sheet 3 of 5  . . . . . . . . . . . . . . . . . . . . 4-19

4-7.

ANSI Decal Location Sheet 4 of 5  . . . . . . . . . . . . . . . . . . . . 4-20

4-8.

ANSI Decal Location Sheet 5 of 5  . . . . . . . . . . . . . . . . . . . . 4-21

4-9.

CE/Australia Decal Location Sheet 1 of 5 . . . . . . . . . . . . . 4-24

4-10. CE/Australia Decal Location Sheet 2 of 5 . . . . . . . . . . . . . 4-25
4-11. CE/Australia Decal Location Sheet 3 of 5 . . . . . . . . . . . . . 4-26
4-12. CE/Australia Decal Location Sheet 4 of 5 . . . . . . . . . . . . . 4-27
4-13. CE/Australia Decal Location Sheet 5 of 5 . . . . . . . . . . . . . 4-28
4-14. Japan Decal Location Sheet 1 of 5 . . . . . . . . . . . . . . . . . . . 4-30
4-15. Japan Decal Location Sheet 2 of 5 . . . . . . . . . . . . . . . . . . . 4-31
4-16. Japan Decal Location Sheet 3 of 5 . . . . . . . . . . . . . . . . . . . 4-32
4-17. Japan Decal Location Sheet 4 of 5 . . . . . . . . . . . . . . . . . . . 4-33
4-18. Japan Decal Location Sheet 5 of 5 . . . . . . . . . . . . . . . . . . . 4-34
4-19. Korea Decal Location Sheet 1 of 5  . . . . . . . . . . . . . . . . . . . 4-36
4-20. Korea Decal Location Sheet 2 of 5  . . . . . . . . . . . . . . . . . . . 4-37
4-21. Korea Decal Location Sheet 3 of 5  . . . . . . . . . . . . . . . . . . . 4-38
4-22. Korea Decal Location Sheet 4 of 5  . . . . . . . . . . . . . . . . . . . 4-39
4-23. Korea Decal Location Sheet 5 of 5  . . . . . . . . . . . . . . . . . . . 4-40
4-24. Spanish Decal Location Sheet 1 of 5 . . . . . . . . . . . . . . . . . 4-42
4-25. Spanish Decal Location Sheet 2 of 5 . . . . . . . . . . . . . . . . . 4-43
4-26. Spanish Decal Location Sheet 3 of 5 . . . . . . . . . . . . . . . . . 4-44
4-27. Spanish Decal Location Sheet 4 of 5 . . . . . . . . . . . . . . . . . 4-45
4-28. Spanish Decal Location Sheet 5 of 5 . . . . . . . . . . . . . . . . . 4-46
4-29. French Decal Location Sheet 1 of 5 . . . . . . . . . . . . . . . . . . 4-48

4-30. French Decal Location Sheet 2 of 5 . . . . . . . . . . . . . . . . . . 4-49
4-31. French Decal Location Sheet 3 of 5 . . . . . . . . . . . . . . . . . . 4-50
4-32. French Decal Location Sheet 4 of 5 . . . . . . . . . . . . . . . . . . 4-51
4-33. French Decal Location Sheet 5 of 5 . . . . . . . . . . . . . . . . . . 4-52
4-34. Chinese Decal Location Sheet 1 of 5 . . . . . . . . . . . . . . . . . 4-55
4-35. Chinese Decal Location Sheet 2 of 5 . . . . . . . . . . . . . . . . . 4-56
4-36. Chinese Decal Location Sheet 3 of 5 . . . . . . . . . . . . . . . . . 4-57
4-37. Chinese Decal Location Sheet 4 of 5 . . . . . . . . . . . . . . . . . 4-58
4-38. Chinese Decal Location Sheet 5 of 5 . . . . . . . . . . . . . . . . . 4-59
4-39. Portuguese Decal Location Sheet 1 of 5. . . . . . . . . . . . . . 4-62
4-40. Portuguese Decal Location Sheet 2 of 5. . . . . . . . . . . . . . 4-63
4-41. Portuguese Decal Location Sheet 3 of 5. . . . . . . . . . . . . . 4-64
4-42. Portuguese Decal Location Sheet 4 of 5. . . . . . . . . . . . . . 4-65
4-43. Portuguese Decal Location Sheet 5 of 5. . . . . . . . . . . . . . 4-66

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Summary of Contents for E300AJ

Page 1: ...fety Manual ANSI Original Instructions Keep this manual with the machine at all times AS NZS Models E300AJ E300AJP PVC 2001 31215000 August 12 2019 Rev A T o o r d e r g o t o D i s c o u n t E q u i...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its inte...

Page 5: ...POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND IMPORTANT INDICATES INFORMATI...

Page 6: ...ED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc...

Page 7: ...FOREWORD d 31215000 REVISION LOG Original Issue A August 12 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 8: ...MAINTENANCE 2 2 2 3 BASIC NOMENCLATURE 2 4 Pre Start Inspection 2 5 Walk Around Inspection 2 6 Function Check 2 8 SkyGuard Function Test 2 9 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL 3 1 3...

Page 9: ...le 4 14 4 11 SHUT DOWN AND PARK 4 15 4 12 LIFTING AND TIE DOWN 4 15 Lifting 4 15 Tie Down 4 15 SECTION 5 EMERGENCY PROCEDURES 5 1 GENERAL 5 1 5 2 INCIDENT NOTIFICATION 5 1 5 3 EMERGENCY OPERATION 5 1...

Page 10: ...9 7 5 BATTERY MAINTENANCE AND CHARGING 7 13 Battery Maintenance Quarterly 7 13 Battery Charging Daily 7 13 7 6 TIRES WHEELS 7 14 Tire Replacement 7 14 Wheel and Tire Replacement 7 15 Wheel Installatio...

Page 11: ...al Location Sheet 3 of 5 4 38 4 22 Korea Decal Location Sheet 4 of 5 4 39 4 23 Korea Decal Location Sheet 5 of 5 4 40 4 24 Spanish Decal Location Sheet 1 of 5 4 42 4 25 Spanish Decal Location Sheet 2...

Page 12: ...3 Dimensional Data E300AJ 7 3 7 4 Dimensional Data E300AJP 7 3 7 5 Capacities 7 4 7 6 Tires 7 4 7 7 Hydraulic Oil 7 4 7 8 Mobil DTE 11M Specs 7 5 7 9 DTE 10 Excel 15 Specs 7 5 7 10 Mobilfluid 424 Spe...

Page 13: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 14: ...on of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning...

Page 15: ...y all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine WorkplaceInspection Precautions to avoid all hazards in the work area mu...

Page 16: ...ry substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way ra...

Page 17: ...Do not wear loose fitting clothing or long hair unre strained which may become caught or entangled in equip ment Persons under the influence of drugs or alcohol or who are subject to seizures dizzines...

Page 18: ...foot or two feet and one hand at all times during entry and exit Keep both feet firmly positioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit...

Page 19: ...ir equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Distances...

Page 20: ...EL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards Ensure that the ground conditions are adequate to support the maximum tire lo...

Page 21: ...stabilize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions exceed specifications shown in Figure 1 2 Beaufort...

Page 22: ...breeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0...

Page 23: ...t travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors Be aware of stopping distances in all drive speeds When driv ing in high sp...

Page 24: ...inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid po...

Page 25: ...s with items of different weight or specification Do not modify the MEWP in any way to affect stability Refer to the Service and Maintenance Manual for the weights of critical stability items MODIFICA...

Page 26: ...machine to recognize a malfunction or potential malfunc tion 7 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes and drop offs...

Page 27: ...ollowing the manu facturer s operator s manual Prior to users authorization of an operator to use a specific model of MEWP the user shall ensure the operator is familiarized on the follow ing 1 Locati...

Page 28: ...sed Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform AnnualMachineInspection SeeNote Annually nolaterthan13monthsfromthedateofprior inspection Owner...

Page 29: ...0 11 12 13 14 15 OAC00270 1 Platform 2 PlatformControlConsole 3 JibRotator E300AJPOnly 4 BoomFlySection 5 MainBoom 6 Turntable 7 Counterweight 8 Non DriveHub 9 BatteryBox 10 DriveHub 11 GroundControlC...

Page 30: ...lic oil is added as required 8 Accessories Attachments Refer to the Accessories section in this manual or accessory installed upon the machine for specific inspection operation and maintenance instru...

Page 31: ...NSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 31215000 Walk Around Inspection 1 3 2 4 7 5 6 8 9 15 18 13 17 7 10 8 7 8 10 11 16 12 14 13 18 9 8 OAC00281 T o o r d e r g o t o D i s c o u n t E q...

Page 32: ...d See Inspection Note 3 Platform Control Console Switches and levers return to neutral when activated and released decals placards secure and legible control markings legible 4 Platform Rotator See In...

Page 33: ...ols as described in Section 5 5 of this manual 2 From the platform control console a Ensure that the control console is firmly secured in the proper location b Check that all guards protecting the swi...

Page 34: ...arm or hand in path of sensor beam 3 Once the sensor has been activated verify the following conditions a Telescope out function stops and telescope in function operates for a short duration b The ho...

Page 35: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 36: ...or to different types of operational situations that could arise The meaning of those symbols are explained below Indicates a potentially hazardous situation which if not corrected could result in ser...

Page 37: ...E300AJ 1 BatteryChargeStatus 2 MainBoomLift 3 LowerBoomLift 4 Swing 5 Platform GroundSelect 6 Power EmergencyStop 7 Telescope 8 JibLift 9 NotUsed 10 PlatformLevel 11 PlatformRotate 12 PlatformOverloa...

Page 38: ...1 BatteryChargeStatus 2 MainBoomLift 3 LowerBoomLift 4 Swing 5 Platform GroundSelect 6 Power EmergencyStop 7 Telescope 8 JibLift 9 NotUsed 10 PlatformLevel 11 PlatformRotate 12 PlatformOverload 13 In...

Page 39: ...eryChargeStatus 2 MainBoomLift 3 LowerBoomLift 4 Swing 5 Platform GroundSelect 6 Power EmergencyStop 7 Telescope 8 JibLift 9 JibSwing 10 PlatformLevel 11 PlatformRotate 12 PlatformOverload 13 Indicato...

Page 40: ...1 BatteryChargeStatus 2 MainBoomLift 3 LowerBoomLift 4 Swing 5 Platform GroundSelect 6 Power EmergencyStop 7 Telescope 8 JibLift 9 JibSwing 10 PlatformLevel 11 PlatformRotate 12 PlatformOverload 13 I...

Page 41: ...wer Emergency Stop Switch is in the on position and motor is not running an alarm will sound indicating power is on 1 Battery Charge Status Three LED lights indicate charge status of battery Green ind...

Page 42: ...to the GROUND position power is shut off to platform and only ground controls are operable 6 Power Emergency Stop Switch A two position red mushroom shaped switch supplies power to PLATFORM GROUND SEL...

Page 43: ...es rotation of the platform 12 Platform Overload Indicates the platform has been over loaded 13 Indicator Gauge Registers the amount of time the machine has been in use with functions operating In the...

Page 44: ...5 4 3 2 1 1 SpeedMode 2 PlatformLevelingOverride 3 Horn 4 Power EmergencyStop 5 DriveOrientationOverride 6 Drive Steer 7 Telescope 8 Jib 9 SkyGuardOverride 10 JibSwing IfEquipped 11 LowerBoomLift 12 S...

Page 45: ...in situa tions such as ascending descending a grade 3 Horn A push type HORN switch supplies electrical power to an audible warning device when pressed 4 Power Emergency Stop Switch A two position red...

Page 46: ...er boom is raised approximately 16 inches 40 64 cm above boom rest the high drive function will automatically switch to low drive This also occurs when Function Speed Control is clicked on creep 7 Tel...

Page 47: ...speed and clockwise for faster speed To adjust Drive Swing and Main Boom Lift to creep turn knob fully counterclockwise until it clicks NOTE To operate the Main Boom Lift Swing joystick pull up on th...

Page 48: ...Platform ControlIndicator Panel 100 75 50 25 0 1 2 3 4 5 6 7 8 1 BatteryGauge 2 SystemDistress 3 DriveOrientation 4 TiltAlarm Warning 5 Creep 6 Footswitch 7 PlatformOverload 8 CapacityZoneIndicator T...

Page 49: ...eversed situations 4 Tilt Warning Light and Alarm This red illuminator indicates the chassis is on a slope If the boom is above horizontal and the machine is on a slope the tilt alarm warn ing light w...

Page 50: ...and the footswitch must be released and depressed again to enable the controls Releasing the footswitch removes power from all controls and stops all functions TO AVOID SERIOUS INJURY DO NOT REMOVE MO...

Page 51: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 52: ...ll override the Platform Control Station Ground Controls operate all functions except drive and steer Except for performing inspections and the Function Check the ground controls are to be used in an...

Page 53: ...ce the weight in the platform to not exceed the rated workload indi cated on the capacity decal then the controls will work again Stability Machine stability is based on two 2 conditions which are cal...

Page 54: ...Least ForwardStability LOWERBOOM FULLYELEVATED MAINBOOM HORIZONTAL MAINBOOM FULLYEXTENDED MACHINEWILLTIPOVERINTHIS DIRECTIONIFOVERLOADEDOR OPERATEDBEYONDTHELIMITSOFTHEMAXIMUM OPERATINGSLOPE T o o r d...

Page 55: ...st Backward Stability E300AJ LOWERBOOM FULLYELEVATED MAINBOOMFULLYELEVATED ANDFULLYRETRACTED MACHINEWILLTIPOVERINTHIS DIRECTIONIFOVERLOADEDOR OPERATEDBEYONDTHELIMITSOFTHE MAXIMUMOPERATINGSLOPE T o o r...

Page 56: ...tability E300AJP MACHINEWILLTIPOVERINTHIS DIRECTIONIFOVERLOADEDOR OPERATEDBEYONDTHELIMITSOFTHE MAXIMUMOPERATINGSLOPE LOWERBOOM FULLYELEVATED MAINBOOMFULLYELEVATED ANDFULLYRETRACTED PLATFORMROTATED 90D...

Page 57: ...y power is supplied to the ground control station When the switch is in the PLAT FORM position battery power is supplied to the platform control station Motor Activation FOOTSWITCH MUST BE DEPRESSED P...

Page 58: ...across DO NOT DRIVE THE MEWP OUT OF TRANSPORT MODE EXCEPT ON A SMOOTH FIRM SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER DO NOT DRIVE MACHINE ON...

Page 59: ...SECTION 4 MACHINE OPERATION 4 8 31215000 GR ADE LE VE L S IDE S LOPE Figure 4 1 Grade and Side Slopes T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 60: ...r drive tires and the machine may Drive Steer in the opposite direction from the movement of the controls If the indicator is illuminated operate the Drive function in the following manner 1 Match the...

Page 61: ...MOVEMENT WILL BE OPPOSITE FROM THE MOVEMENT OF THE CONTROLS 4 5 STEERING Position thumb switch on Drive Steer con troller to RIGHT for steering right or to LEFT for steering left 4 6 PLATFORM ONLY US...

Page 62: ...HE BOOM IS RAISED ABOVE HORIZONTAL LOWER PLATFORM TO GROUND LEVEL THEN REPOSITION MACHINE SO THAT CHASSISISLEVEL BEFORE RAISING BOOM TRAVELING WITH BOOM BELOW HORIZONTAL IS PERMITTED ON GRADES AND SID...

Page 63: ...erating procedures 4 10 SKYGUARD OPERATION SkyGuard provides enhanced control panel protection When the SkyGuard sensor is activated functions in use at the time of actu ation will reverse or cutout T...

Page 64: ...bar SkyGuard SkyLine Cable is pressed breaking the magnetic connection between the cable and right bracket Reattach magnetic end of cable to bracket if it becomes discon nected SkyGuard SkyEye Operat...

Page 65: ...t Down Boom TeleOut Boom Tele In Jib Lift Jib Swing Basket Level Basket Rotate R C R C R R C R C R C C C C C R IndicatesReversalisActivated C IndicatesCutoutisActivated DOS DriveOrientationSystem Enab...

Page 66: ...WITH THE BOOM ELEVATED IN AN EFFORT TO CONSERVE SPACE BOOMS MAY BE ELEVATED BUT SHALL NOT BE EXTENDED IT IS THE OPERATOR S RESPONSIBILITY TO ENSURE ALL SAFETY PRECAUTIONS IN SECTION 1 OF THIS MAN UAL...

Page 67: ...SECTION 4 MACHINE OPERATION 4 16 31215000 A 41 4 1 04m B 44 0 1 11m E300AJ AJP 1001112461B A B Figure 4 3 Lifting and Tie Down Chart T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 68: ...000 4 17 20 17 18 39 22 10 37 6 3 BOTH SIDES BOTH SIDES CENTER VERTICALLY BOTH SIDES HYD TANK VIEW INSIDE HOOD 4 38 40 OAC01730 Figure 4 4 ANSI Decal Location Sheet 1 of 5 T o o r d e r g o t o D i s...

Page 69: ...MACHINE OPERATION 4 18 31215000 BOTH SIDES BOTH SIDES 23 3 10 16 17 12 38 41 17 11 33 16 35 37 OAC01740 Figure 4 5 ANSI Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 70: ...SECTION 4 MACHINE OPERATION 31215000 4 19 8 15 32 24 18 18 39 6 34 30 40 OAC01750 Figure 4 6 ANSI Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 71: ...OPERATION 4 20 31215000 42 BOTH SIDES OF PLATFORM 2 5 13 14 31 21 25 13 37 16 16 23 19 1 26 28 38 37 38 OAC01760 Figure 4 7 ANSI Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u...

Page 72: ...SECTION 4 MACHINE OPERATION 31215000 4 21 9 9 6 7 29 LOCATE D ON INS IDE OF HOOD OAC01770 Figure 4 8 ANSI Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 73: ...4 1703797 15 1703798 16 1703804 17 1703805 18 1703813 19 1704277 20 1704412 21 1705351 22 1706126 23 3251243 24 3251813 25 3252347 26 3311405 27 3820001 28 4751400 29 1001110196 30 1001112461 31 10012...

Page 74: ...SECTION 4 MACHINE OPERATION 31215000 4 23 40 1704267 41 1001253997 42 1001231801 Item ANSI 1001176388 D T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 75: ...RATION 4 24 31215000 BOTH SIDES BOTH SIDES BOTH SIDES HYD TANK VIEW INSIDE HOOD 6 24 28 13 18 8 5 23 22 26 Figure 4 9 CE Australia Decal Location Sheet 1 of 5 T o o r d e r g o t o D i s c o u n t E q...

Page 76: ...SECTION 4 MACHINE OPERATION 31215000 4 25 5 13 21 22 37 15 27 14 29 22 31 21 Figure 4 10 CE Australia Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 77: ...SECTION 4 MACHINE OPERATION 4 26 31215000 10 11 24 8 35 34 23 20 23 Figure 4 11 CE Australia Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 78: ...ACHINE OPERATION 31215000 4 27 BOTH SIDES OF PLATFORM 37 3 7 27 11 17 19 36 16 21 21 25 30 32 1 Figure 4 12 CE Australia Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 79: ...SECTION 4 MACHINE OPERATION 4 28 31215000 12 12 28 8 9 33 Figure 4 13 CE Australia Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 80: ...1701644 11 1705978 12 1702155 13 1702300 14 1701517 15 1702631 16 17 18 19 1705921 20 1705822 21 1701518 22 1705961 23 1705670 24 25 1704277 26 1704412 27 28 1706126 29 30 31 32 33 1001110196 34 1001...

Page 81: ...1215000 19 14 18 39 21 10 37 6 3 BOTH SIDES BOTH SIDES CENTER VERTICALLY BOTH SIDES HYD TANK VIEW INSIDE HOOD 4 38 40 OAC01731 Figure 4 14 Japan Decal Location Sheet 1 of 5 T o o r d e r g o t o D i s...

Page 82: ...4 MACHINE OPERATION 31215000 4 31 BOTH SIDES BOTH SIDES 3 10 15 14 11 38 24 14 28 15 32 37 OAC01741 Figure 4 15 Japan Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Page 83: ...SECTION 4 MACHINE OPERATION 4 32 31215000 8 13 30 22 18 18 39 6 31 27 40 OAC01751 Figure 4 16 Japan Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 84: ...NE OPERATION 31215000 4 33 42 BOTH SIDES OF PLATFORM 2 5 12 29 20 16 37 15 15 17 1 23 25 38 37 38 OAC01761 Figure 4 17 Japan Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u i p...

Page 85: ...SECTION 4 MACHINE OPERATION 4 34 31215000 9 9 6 7 26 LOCATE D ON INS IDE OF HOOD OAC01771 Figure 4 18 Japan Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 86: ...3 1703923 14 1703938 15 1703950 16 1703980 17 1704277 18 1704342 19 1704412 20 1705426 21 1706126 22 3251813 23 3311405 24 3820001 25 4751400 26 1001110196 27 1001112461 28 1001113166 29 1001253932 30...

Page 87: ...1215000 19 14 18 39 22 10 37 6 3 BOTH SIDES BOTH SIDES CENTER VERTICALLY BOTH SIDES HYD TANK VIEW INSIDE HOOD 4 38 40 OAC01732 Figure 4 19 Korea Decal Location Sheet 1 of 5 T o o r d e r g o t o D i s...

Page 88: ...4 MACHINE OPERATION 31215000 4 37 BOTH SIDES BOTH SIDES 3 10 15 14 11 38 24 14 28 15 32 37 OAC01741 Figure 4 20 Korea Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Page 89: ...SECTION 4 MACHINE OPERATION 4 38 31215000 8 13 30 18 18 39 6 31 27 40 OAC01752 Figure 4 21 Korea Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 90: ...OPERATION 31215000 4 39 42 BOTH SIDES OF PLATFORM 2 5 21 12 29 20 16 21 37 15 15 17 1 23 25 38 37 38 OAC01762 Figure 4 22 Korea Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u...

Page 91: ...SECTION 4 MACHINE OPERATION 4 40 31215000 9 9 6 7 26 LOCATE D ON INS IDE OF HOOD OAC01771 Figure 4 23 Korea Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 92: ...3 1703933 14 1703939 15 1703951 16 1703981 17 1704277 18 1704343 19 1704412 20 1705427 21 1705969 22 1706126 23 3311405 24 3820001 25 4751400 26 1001110196 27 1001112461 28 1001113509 29 1001253924 30...

Page 93: ...215000 20 14 19 39 22 10 37 6 3 BOTH SIDES BOTH SIDES CENTER VERTICALLY BOTH SIDES HYD TANK VIEW INSIDE HOOD 4 38 40 OAC01733 Figure 4 24 Spanish Decal Location Sheet 1 of 5 T o o r d e r g o t o D i...

Page 94: ...MACHINE OPERATION 31215000 4 43 BOTH SIDES BOTH SIDES 3 10 15 14 11 38 41 14 29 15 33 37 OAC01743 Figure 4 25 Spanish Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Page 95: ...SECTION 4 MACHINE OPERATION 4 44 31215000 23 8 13 31 19 19 39 6 32 28 40 OAC01753 Figure 4 26 Spanish Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 96: ...PERATION 31215000 4 45 42 BOTH SIDES OF PLATFORM 2 5 17 12 30 21 16 17 37 15 15 18 1 24 26 38 37 38 OAC01763 Figure 4 27 Spanish Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u...

Page 97: ...SECTION 4 MACHINE OPERATION 4 46 31215000 9 9 6 7 27 LOCATE D ON INS IDE OF HOOD OAC01773 Figure 4 28 Spanish Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 98: ...1703935 15 1703947 16 1703983 17 1704001 18 1704277 19 1704339 20 1704412 21 1705910 22 1706126 23 3251813 24 3311405 25 3820001 26 4751400 27 1001110196 28 1001112461 29 1001113171 30 1001253930 31...

Page 99: ...215000 20 14 19 39 22 10 37 6 3 BOTH SIDES BOTH SIDES CENTER VERTICALLY BOTH SIDES HYD TANK VIEW INSIDE HOOD 4 38 40 OAC01733 Figure 4 29 French Decal Location Sheet 1 of 5 T o o r d e r g o t o D i s...

Page 100: ...ACHINE OPERATION 31215000 4 49 BOTH SIDES BOTH SIDES 23 3 10 15 14 11 38 41 14 30 33 15 35 37 OAC01744 Figure 4 30 French Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m...

Page 101: ...SECTION 4 MACHINE OPERATION 4 50 31215000 24 8 13 32 19 19 39 6 34 29 40 OAC01754 Figure 4 31 French Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 102: ...OPERATION 31215000 4 51 42 BOTH SIDES OF PLATFORM 2 5 17 12 31 21 16 17 37 15 15 18 1 25 27 38 37 38 OAC01764 Figure 4 32 French Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u...

Page 103: ...SECTION 4 MACHINE OPERATION 4 52 31215000 9 9 6 7 28 LOCATE D ON INS IDE OF HOOD OAC01774 Figure 4 33 French Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 104: ...1703936 15 1703948 16 1703984 17 1704000 18 1704277 19 1704340 20 1704412 21 1705429 22 1706126 23 3251243 24 3251813 25 3311405 26 3820001 27 4751400 28 1001110196 29 1001112461 30 1001113169 31 100...

Page 105: ...SECTION 4 MACHINE OPERATION 4 54 31215000 40 1704267 41 1001253997 42 1001231801 Item French 1001176561 D T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 106: ...0 4 55 19 14 18 39 22 10 37 6 3 BOTH SIDES BOTH SIDES CENTER VERTICALLY BOTH SIDES HYD TANK VIEW INSIDE HOOD 4 38 40 OAC01735 Figure 4 34 Chinese Decal Location Sheet 1 of 5 T o o r d e r g o t o D i...

Page 107: ...MACHINE OPERATION 4 56 31215000 BOTH SIDES BOTH SIDES 23 3 10 15 14 11 38 41 14 30 15 34 37 OAC01745 Figure 4 35 Chinese Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 108: ...SECTION 4 MACHINE OPERATION 31215000 4 57 24 8 13 32 18 18 39 6 33 29 40 OAC01755 Figure 4 36 Chinese Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 109: ...PERATION 4 58 31215000 42 BOTH SIDES OF PLATFORM 2 5 21 12 31 20 16 21 37 15 15 17 1 25 27 38 37 38 OAC01765 Figure 4 37 Chinese Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u...

Page 110: ...SECTION 4 MACHINE OPERATION 31215000 4 59 9 9 6 7 28 LOCATE D ON INS IDE OF HOOD OAC01774 Figure 4 38 Chinese Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 111: ...1703931 14 1703937 15 1703949 16 1703982 17 1704277 18 1704344 19 1704412 20 1705430 21 1705968 22 1706126 23 3251243 24 3251813 25 3311405 26 3820001 27 4751400 28 1001110196 29 1001112461 30 100111...

Page 112: ...SECTION 4 MACHINE OPERATION 31215000 4 61 40 1704267 41 1001253997 42 1001231801 Item Chinese 1001176595 D T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 113: ...5000 20 14 19 39 21 10 37 6 3 BOTH SIDES BOTH SIDES CENTER VERTICALLY BOTH SIDES HYD TANK VIEW INSIDE HOOD 4 38 40 OAC01736 Figure 4 39 Portuguese Decal Location Sheet 1 of 5 T o o r d e r g o t o D i...

Page 114: ...MACHINE OPERATION 31215000 4 63 BOTH SIDES BOTH SIDES 3 10 15 14 11 38 41 14 28 15 33 37 OAC01746 Figure 4 40 Portuguese Decal Location Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 115: ...SECTION 4 MACHINE OPERATION 4 64 31215000 22 8 13 31 19 19 39 6 32 27 40 OAC01756 Figure 4 41 Portuguese Decal Location Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 116: ...ERATION 31215000 4 65 42 BOTH SIDES OF PLATFORM 2 5 17 12 30 29 16 17 37 15 15 18 1 23 25 38 37 38 OAC01766 Figure 4 42 Portuguese Decal Location Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q...

Page 117: ...ECTION 4 MACHINE OPERATION 4 66 31215000 9 9 6 7 26 LOCATE D ON INS IDE OF HOOD OAC01776 Figure 4 43 Portuguese Decal Location Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o...

Page 118: ...13 1703934 14 1703940 15 1703952 16 1703985 17 1704002 18 1704277 19 1704341 20 1704412 21 1706126 22 3251813 23 3311405 24 3820001 25 4751400 26 1001110196 27 1001112461 28 1001113170 29 1001113680 3...

Page 119: ...SECTION 4 MACHINE OPERATION 4 68 31215000 40 1704267 41 1001253997 42 1001231801 Item Portuguese 1001176488 D T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 120: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 121: ...ay void any warranty consideration on that particular machine FOLLOWING ANY INCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TRO...

Page 122: ...m to the proper maintenance per sonnel Do not operate the machine until it is declared safe for operation 5 4 EMERGENCYTOWING PROCEDURES Towing this machine is prohibited However provisions for mov in...

Page 123: ...lower the tower and pull the knob out to lower the main boom The knob must be held in place to perform the lowering function it is spring loaded to return to center when released Install handle into m...

Page 124: ...SECTION 5 EMERGENCY PROCEDURES 5 4 31215000 Manual DescentLocation SPLITRING MANUALDESCENTKNOB T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 125: ...rator that is pinned trapped or unable to operate the machine and function controls are locked out from the platform due to a platform overload sit uation NOTE If the MSSO functionality is used the fa...

Page 126: ...SECTION 5 EMERGENCY PROCEDURES 5 6 31215000 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 127: ...ACCESSORIES 31215000 6 1 SECTION 6 ACCESSORIES Table 6 1 Available Accessories Accessory Market ANSI USA Only ANSI CSA CE AUS Japan China PipeRacks T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 128: ...5 KG WHEN INSTALLED WEIGHT IN RACKS PLUS WEIGHT IN PLATFORM MUST NOT EXCEED RATED CAPACITY THE MAXIMUM LOAD IN THE RACKS IS 180 LB 80 KG EVENLY DISTRIBUTED BETWEEN THE TWO RACKS THE MAXIMUM LENGTH OF...

Page 129: ...en secure with locking pins 2 Loosen and remove tie down straps Place material on racks with weight evenly distributed between both racks 3 Route the tie down straps at each end across loaded mate ria...

Page 130: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 131: ...d in the Service and Maintenance Manual Other Publications Available Service and Maintenance Manual 31215001 Illustrated Parts Manual 31215002 7 2 OPERATING SPECIFICATIONS AND PERFORMANCE DATA Operati...

Page 132: ...Position Gradeability seeFigure4 1 25 MaximumTravelGrade stowed Position SideSlope seeFigure4 1 5 DriveSpeed Maximum Reduced Elevated 4 5mph 7 2km h 2 7mph 4 3km h 0 3mph 0 48km h Table 7 1 Operating...

Page 133: ...n 6 17m MachineWidth 4ft 1 22m WheelBase 5ft 5in 1 65m PlatformHeight 30ft 2in 9 19m GroundClearance 4in 10cm Table 7 4 Dimensional Data E300AJP TurningRadius Inside 5ft 1 52m TurningRadius Outside 10...

Page 134: ...affect the ground water or the environment when spilled or leaked in small amounts Mobil EAL224H has a viscosity of 34 cSt at 40 C and viscosity index of 213 The operating temperature range of this oi...

Page 135: ...JLG Industries for proper recommendations Table 7 8 Mobil DTE 11M Specs ISOViscosityGrade 15 GravityAPI 31 9 PourPoint Max 40 F 40 C FlashPoint Min 330 F 166 C Viscosity at40 C 15cSt at100 C 4 1cSt at...

Page 136: ...C 2700 at40 C 55cSt at100 C 9 3cSt ViscosityIndex 152 Table 7 11 Mobil EAL 224H Specs Type BiodegradableVegetableOil ISOViscosityGrade 32 46 SpecificGravity 922 PourPoint Max 25 F 32 C FlashPoint Min...

Page 137: ...shPoint Min 514 F 268 C Viscosity at40 C 33 1cSt at100 C 6 36cSt ViscosityIndex 147 Table 7 13 Quintolubric 888 46 Density 0 92g cm3 PourPoint 30 C 22 F FlashPoint 300 C 572 F FirePoint 360 C 680 F Au...

Page 138: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 8 31215000 7 3 OPERATOR MAINTENANCE AND LUBRICATIONDIAGRAM 1 5 6 3 4 2 6 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 139: ...very 3 months or 150 hrs of operation Comments Apply grease and rotate in 90 degree intervals until bearing is completely lubricated Table 7 14 Lubrication Specifications KEY SPECIFICATIONS MPG Multip...

Page 140: ...th Lube Point s Grease Fitting Capacity A R Lube BG Interval A R Lube Point s Grease Fitting Capacity A R Lube Mobile SHC 007 Interval A R DO NOT OVERGREASE BEARINGS OVERGREASING BEARINGS WILL RESULT...

Page 141: ...ents On new machines those recently overhauled or after changing hydraulic oil operate all systems a minimum of two complete cycles and recheck oil level in reservoir 4 Hydraulic Return Filter Interva...

Page 142: ...5 L 1 2 Full Lube EPGL Interval Check level every 3 months or 150 hrs of operation change every 2 years or 1200 hours of operation 6 Wheel Bearings Lube Point s Repack Capacity A R Lube MPG Interval E...

Page 143: ...electrolyte level of each cell Electrolyte level should be to the ring approximately one inch from top of battery Fill batteries with distilled water only Replace and secure all vent caps 3 Remove bat...

Page 144: ...rly positioned and are not pinched Close and secure all compartment doors 7 6 TIRES WHEELS Tire Replacement JLG recommends a replacement tire be the same size ply and brand as originally installed on...

Page 145: ...HE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper torque to prevent wheels from coming loose Use a torque wrench to tighten the fasteners If you do not have a torque wrench tighten the fas...

Page 146: ...uivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC N...

Page 147: ...AIR LOG 31215000 8 1 SECTION 8 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ Table 8 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u...

Page 148: ...SECTION 8 INSPECTION AND REPAIR LOG 8 2 31215000 Table 8 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 149: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 150: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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