SECTION 1 - SPECIFICATIONS
3121160
– JLG Lift –
1-5
1.15 TORQUE REQUIREMENTS
1.16 LUBRICATION
Hydraulic Oil
NOTE:
Hydraulic oils must have anti-wear qualities at least
to API Service Classification GL-3, and sufficient
chemical stability for mobile hydraulic system ser-
vice. JLG Industries recommends Mobilfluid 424
hydraulic oil, which has an SAE viscosity index of
152.
NOTE:
When temperatures remain consistently below 20
degrees F. (-7 degrees C.), JLG Industries recom-
mends the use of Mobil DTE13.
Aside from JLG recommendations, it is not advisable to
mix oils of different brands or types, as they may not con-
tain the same required additives or be of comparable vis-
cosities. If use of hydraulic oil other than Mobilfluid 424 is
desired, contact JLG Industries for proper recommenda-
tions.
Table 1-18. Torque Requirements
Description
Torque Value
(Dry)
Interval Hours
Wheel Bolts
300 ft. lbs.
(407 Nm)
150
Support to Rotator Bolts
50 ft. lbs.
(68 Nm)
As required
Rotator Center Bolt
480 ft.lbs.
(651 Nm)
As required
Swing Bearing Bolts
190 ft. lbs.
(260 Nm)
50/600*
Starter or Aux Pump
Solenoid
Contacts
Coil
95 in. lbs. (10.5 Nm)
40 in. lbs. (4.5 Nm)
As required
Oxygen Sensor (Ford
Engine)
29.5-40 ft. lbs.
(40-54 Nm)
At Installation
Megajector Mounting
Bolts (Ford Engine)
60 in. lbs.
(7 Nm)
As required
Lockoff Solenoid (Ford
Engine)
8-12 ft.lbs.
(11-16 Nm)
At Installation
*Check swing bearing bolts for security after first 50 hours
of operation and every 600 hours thereafter. (See Swing
Bearing in Section 3.)
NOTE:
When maintenance becomes necessary or a fas-
tener has loosened, refer to the Torque Chart to
determine proper torque value.
Table 1-19. Hydraulic Oil
Hydraulic System
Operating
Temperature Range
S.A.E. Viscosity
Grade
+0° to + 180° F (-18° to +83° C)
10W
+0° to + 210° F (-18° to +99° C)
10W-20, 10W30
+50° to + 210° F (+10° to +99° C
20W-20
Table 1-20. Mobilfluid 424 Specs
SAE Grade
10W30
Gravity, API
29.0
Density, Lb/Gal. 60°F
7.35
Pour Point, Max
-46
°
F (-43
°
C)
Flash Point, Min.
442
°
F (228
°
C)
Viscosity
Brookfield, cP at -18°C
2700
at 40° C
55 cSt
at 100° C
9.3 cSt
Viscosity Index
152
Summary of Contents for 740A
Page 1: ...Service and Maintenance Manual Models 740A 740AJ P N 3121160 January 8 2013 ...
Page 2: ......
Page 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Page 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Page 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Page 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Page 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Page 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Page 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Page 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Page 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Page 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Page 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Page 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Page 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Page 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Page 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Page 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Page 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
Page 407: ......