SECTION 6 - JLG CONTROL SYSTEM
6-32
3121234
FRO
M:
MEN
U:
PER
SONAL
ITI
ES
ME
NU:
MA
CHI
N
E
SE
TUP
TO
:
M
ENU
:
CA
L
I
BRA
TIO
N
S
MODEL
NU
MBE
R
:
400S
EN
G
I
NE:
FO
R
D
EF
I G
A
S
G
LOW
P
LUG
:
NO
GL
OW
PL
U
G
S
ENG
INE SHUT
DOWN
:
ST
ART
E
R
LO
CKO
U
T
:
ENA
BLED
DI
SAB
L
E
D
TI
LT:
5 DEG
R
E
ES
J
IB:
NO
4
WH
EEL
S
TEE
R:
NO
SOF
T TO
UCH:
NO
GEN
S
ET/
WEL
D
E
R:
NO
H &
T
L
IGH
TS:
NO
C
ABLE SWI
TCH:
NO
L
OAD
SY
S
T
EM:
NO
LOA
D SEN
SOR
:
4 U
NDER
PLA
TFORM
F
U
N
CTI
ON C
U
TOU
T:
NO
GR
OUN
D ALA
RM:
NO
DRI
V
E
:
4WD
MODEL
NU
MBE
R
:
450A
MODEL
NU
MBE
R
:
510A
MODEL
NU
MBE
R
:
600S
MODEL
NU
MBE
R
:
600A
MODEL
NU
MBE
R
:
600SC
MODEL
NU
MBE
R
:
601S
MODEL
NU
MBE
R
:
740A
MODEL
NU
MBE
R
:
800A
EN
G
I
NE:
FO
R
D
EF
I D
/
F
EN
G
I
NE:
D
E
U
T
Z
F4
TI
ER
1
EN
G
I
NE:
D
E
U
T
Z
F3
TI
ER
1
EN
G
I
NE:
CA
T
.
30
24C
EN
G
I
NE:
EN
G
I
NE:
CA
T
.
30
44C
PE
R
K
INS
40
4
C
G
LOW
P
LUG
:
A
IR I
N
TAK
E
ENG
INE SHUT
DOWN
:
ST
ART
E
R
LO
CKO
U
T
:
DIS
ABLE
D
EN
ABL
E
D
TI
LT:
4 DEG
R
E
ES
TI
LT:
3 DEG
R
E
ES
TI
LT:
4 DEG
R
E
ES +
C
U
T
TI
LT:
3 DEG
R
E
ES +
C
U
T
J
IB:
YE
S
4
WH
EEL
S
TEE
R:
YE
S
SOF
T TO
UCH:
YES
GEN
S
ET/
WEL
D
E
R:
BEL
T
DRI
VE
H &
T
L
IGH
TS:
YE
S
C
ABLE SWI
TCH:
YE
S
L
OAD
SY
S
T
EM:
W
ARN
ON
L
Y
L
OAD
SY
S
T
EM:
C
UTO
UT P
L
ATF
ORM
L
OAD
SY
S
T
EM:
C
UTO
UT A
L
L
L
OAD
SY
S
T
EM:
S
PEC
IAL
1
LOA
D SEN
SOR
:
1 O
N
ROT
ATO
R
F
U
N
CTI
ON C
U
TOU
T:
BO
OM
CU
T
O
U
T
F
U
N
CTI
ON C
U
TOU
T:
D
R
I
VE CUT
O
U
T
F
U
N
CTI
ON C
U
TOU
T:
D
R
I
VE CUT
E
&
T
GR
OUN
D ALA
RM:
DR
IVE
GR
OUN
D ALA
RM:
DE
SCE
NT
GR
OUN
D A
L
A
R
M
:
MO
TIO
N
D
R
I
V
E
:
2
W
D
EN
G
I
NE:
D
E
U
T
Z
F4
TI
ER
2
EN
G
I
NE:
D
E
U
T
Z
F3
TI
ER
2
G
LOW
P
LUG
:
I
N-C
Y
L
IND
ER
EN
G
I
NE:
FO
R
D
GA
S T
I
E
R
2
EN
G
I
NE:
FO
R
D
D/
F T
I
E
R
2
MODEL
NU
MBE
R
:
800S
EN
G
I
NE:
EN
G
I
NE:
DE
U
T
Z E
C
M
DU
A
L
FU
EL
E
C
M
D
R
I
V
E
:
2
W
D
W
/
2
-
S
P
E
E
D
M
ARK
ET:
A
NSI
USA
M
ARK
ET:
A
NSI
EXP
ORT
M
ARK
ET:
CS
A
M
ARK
ET:
CE
M
ARK
ET:
A
UST
RALI
A
M
ARK
ET:
J
APA
N
FLY
WHE
EL T
EETH
:
110
TE
ETH
FLY
WHE
EL T
EETH
:
133
TE
ETH
T
E
M
P
E
R
A
T
U
R
E
:
C
E
L
S
I
U
S
T
E
M
P
E
R
A
T
U
R
E
:
F
A
H
R
E
N
H
E
I
T
GEN SET
CUTO
UT:
MOTI
ON ENABL
ED
GEN SET
CUTO
UT:
MOTI
ON CUTOU
T
L
E
V
E
L
I
N
G
M
O
D
E
:
A
L
L
F
U
N
C
T
I
O
N
S
L
E
V
E
L
I
N
G
M
O
D
E
:
L
I
F
T
/
T
E
L
E
S
C
O
P
E
F
igur
e
6
-9. Analyz
er
F
lo
w
C
h
ar
t,
V
e
rsion
5.X S
o
ft
war
e
-
S
h
eet 3 of 4
Summary of Contents for 680S
Page 2: ......
Page 52: ...SECTION 2 GENERAL 2 14 3121234 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 3 This page left blank intentionally...
Page 89: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 37 Figure 3 28 Assembly Tools Seal Pressing...
Page 139: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 87 Figure 3 62 Swing Hub Prior to SN 0300134352...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 91 Figure 3 64 Swing Brake...
Page 205: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 153 This page left blank intentionally...
Page 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 3121234 Figure 3 91 Generator Electrical Circuit Diagram...
Page 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121234 Figure 3 103 EMR 2 Engine Side Equipment...
Page 225: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 173 Figure 3 104 Deutz EMR 2 Troubleshooting Flow Chart...
Page 229: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 177 Figure 3 108 EMR 2 Engine Plug Pin Identification...
Page 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121234 Figure 3 109 EMR 2 Vehicle Plug Pin Identification...
Page 231: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 179 Figure 3 110 EMR2 Fault Codes Sheet 1 of 5...
Page 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121234 Figure 3 111 EMR2 Fault Codes Sheet 2 of 5...
Page 233: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 181 Figure 3 112 EMR2 Fault Codes Sheet 3 of 5...
Page 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121234 Figure 3 113 EMR2 Fault Codes Sheet 4 of 5...
Page 235: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 183 Figure 3 114 EMR2 Fault Codes Sheet 5 of 5...
Page 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 3121234 NOTES...
Page 285: ...SECTION 4 BOOM PLATFORM 3121234 4 21 This page left blank intentionally...
Page 333: ...SECTION 4 BOOM PLATFORM 3121234 4 69 Figure 4 25 Load Sensing Device...
Page 336: ...SECTION 4 BOOM PLATFORM 4 72 3121234 NOTES...
Page 416: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 80 3121234 NOTES...
Page 423: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 7 Figure 6 2 ADE Block Diagram...
Page 480: ...SECTION 6 JLG CONTROL SYSTEM 6 64 3121234 NOTES...
Page 528: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 48 3121234 NOTES...
Page 529: ......