SECTION 5 - BASIC HYDRAULICS INFORMATION & SCHEMATICS
3121234
5-47
5.5
PISTON PUMP (PRIOR TO SN 0300180778)
Table 5-6. Gauge and Port information
Table 5-5. Symbols Used
Symbol
Meaning
Symbol
Meaning
Non-reusable part, use a new
part
Inspect for wear or damage
Option - either part may exist
Note correct orientation
Internal hex head
Torque specification
O-ring boss port
Pull out with tool - press fit
Lubricate with hydraulic
fluid
Cover splines with installa-
tion sleeve
Apply grease /petroleum
jelly
Pressure measurement /
gauge location or specifica-
tion
The symbols above can be found in the pump illustrations. The legend above is provided to
define each symbol and explain its purpose.
Inlet port S
SAE J1926/1,
1.875-12
System gauge po
SAE J1926/1,
0.4375-20
Case drain po
rt L1
SAE J1926/1,
0.875-14
Outlet port B
SAE J1926/1,
1.3125-12
Case drain port L2
SAE J1926/1,
0.875-14
rt M2
Figure 5-84. Gauge Port Locations
Port
Purpose
Range of Pump
Fitting
M2
System pressure
0-5000 psi (0-300 bar)
7/16 - 20 o-ring fitting
M4
Servo pressure
0-5000 psi (0-300 bar)
7/16 - 20 o-ring fitting
L1,L2
Case pressure
0-100 psi (0-10 bar)
7/8 - 14 o-ring fitting
X1
Load Sense signal
0-5000 psi (0-300 bar)
7/16 - 20 o-ring fitting (tee into Load Sense signal line)
Summary of Contents for 680S
Page 2: ......
Page 52: ...SECTION 2 GENERAL 2 14 3121234 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 3 This page left blank intentionally...
Page 89: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 37 Figure 3 28 Assembly Tools Seal Pressing...
Page 139: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 87 Figure 3 62 Swing Hub Prior to SN 0300134352...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 91 Figure 3 64 Swing Brake...
Page 205: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 153 This page left blank intentionally...
Page 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 3121234 Figure 3 91 Generator Electrical Circuit Diagram...
Page 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121234 Figure 3 103 EMR 2 Engine Side Equipment...
Page 225: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 173 Figure 3 104 Deutz EMR 2 Troubleshooting Flow Chart...
Page 229: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 177 Figure 3 108 EMR 2 Engine Plug Pin Identification...
Page 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121234 Figure 3 109 EMR 2 Vehicle Plug Pin Identification...
Page 231: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 179 Figure 3 110 EMR2 Fault Codes Sheet 1 of 5...
Page 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121234 Figure 3 111 EMR2 Fault Codes Sheet 2 of 5...
Page 233: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 181 Figure 3 112 EMR2 Fault Codes Sheet 3 of 5...
Page 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121234 Figure 3 113 EMR2 Fault Codes Sheet 4 of 5...
Page 235: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 183 Figure 3 114 EMR2 Fault Codes Sheet 5 of 5...
Page 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 3121234 NOTES...
Page 285: ...SECTION 4 BOOM PLATFORM 3121234 4 21 This page left blank intentionally...
Page 333: ...SECTION 4 BOOM PLATFORM 3121234 4 69 Figure 4 25 Load Sensing Device...
Page 336: ...SECTION 4 BOOM PLATFORM 4 72 3121234 NOTES...
Page 416: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 80 3121234 NOTES...
Page 423: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 7 Figure 6 2 ADE Block Diagram...
Page 480: ...SECTION 6 JLG CONTROL SYSTEM 6 64 3121234 NOTES...
Page 528: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 48 3121234 NOTES...
Page 529: ......