SECTION 3 - CHASSIS & TURNTABLE
3-42
– JLG Lift –
3121259
21.
If the bearings, bushing or thrust washers must be
replaced use a suitable size bearing puller to remove
bearing/bushings (19) and (13) from housing (18) with-
out damaging the housing. Remove thrust washers (14)
and thrust bearing (15) if they were previously retained
in the housing by bearing (13).
Assembly
Replace all seals and seal rings with new ones each time you
reassemble the motor unit. Lubricate all seals and seal rings
with SAE 10W40 oil or clean grease before assembly.
NOTE:
Unless otherwise indicated, do not oil or grease parts
before assembly.
Wash all parts in clean petroleum-based solvents before
assembly. Blow them dry with compressed air. Remove any
paint chips from mating surfaces of the end cover, commuta-
tor set, manifold rotor set, wear plate and housing and from
port and sealing areas.
SINCE THEY ARE FLAMMABLE, BE EXTREMELY CAREFUL WHEN USING ANY
SOLVENT. EVEN A SMALL EXPLOSION OR FIRE COULD CAUSE INJURY OR
DEATH.
WEAR EYE PROTECTION AND BE SURE TO COMPLY WITH OSHA OR OTHER MAX-
IMUM AIR PRESSURE REQUIREMENTS.
1.
If the housing (18) bearing components were removed
for replacement, thoroughly coat and pack a new outer
bearing/bushing (19) with clean corrosion resistant
grease recommended in the material section. Press the
new bearing/bushing into the counterbore at the
mounting flange end of the housing, using the appro-
priate sized bearing mandrel as described which will
control the bearing/ bushing depth.
The housing requires the use of bearing mandrel to
press bearing/ bushing (19) into the housing to a
required depth of 0.151/0.161 inches (3.84/4.09 mm)
from the end of the bearing counterbore.
NOTE:
Bearing mandrel must be pressed against the lettered end
of bearing shell. Take care that the housing bore is square
with the press base and the bearing/ bushing is not cocked
when pressing a bearing/bushing into the housing.
Summary of Contents for 340AJ
Page 1: ...Service and Maintenance Manual Model 340AJ P N 3121259 June 27 2017...
Page 2: ......
Page 10: ...vi JLG Lift 3121259 TABLE OF CONTENTS SECTION NO TITLE PAGE NO Thispageleftblankintentionally...
Page 15: ...3121259 JLG Lift xi LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 18: ...xiv JLG Lift 3121259 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 42: ...SECTION 2 GENERAL 2 12 JLG Lift 3121259 NOTES...
Page 69: ...SECTION 3 CHASSIS TURNTABLE 3121259 JLG Lift 3 27 Figure 3 24 Bearing Pressing Tool...
Page 71: ...SECTION 3 CHASSIS TURNTABLE 3121259 JLG Lift 3 29 Figure 3 27 Bearing Nut Wrench...
Page 134: ...SECTION 3 CHASSIS TURNTABLE 3 92 JLG Lift 3121259 NOTES...
Page 157: ...SECTION 4 BOOM PLATFORM 3121259 JLG Lift 4 23 Figure 4 8 Rotator Counterbalance Valve...
Page 218: ...SECTION 5 HYDRAULICS 5 58 JLG Lift 3121259 Figure 5 32 Fasteners and Plugs Sheet 1 of 2...
Page 219: ...SECTION 5 HYDRAULICS 3121259 JLG Lift 5 59 Figure 5 33 Fasteners and Plugs Sheet 2 of 2...
Page 236: ...SECTION 5 HYDRAULICS 5 76 JLG Lift 3121259 Figure 5 39 Gear Pump Cutaway...
Page 246: ...SECTION 5 HYDRAULICS 5 86 JLG Lift 3121259 Figure 5 40 Oil Sampling Port...
Page 256: ...SECTION 6 JLG CONTROL SYSTEM 6 10 JLG Lift 3121259 Figure 6 3 Ground Module Sheet 1 of 4...
Page 273: ...SECTION 6 JLG CONTROL SYSTEM 3121259 JLG Lift 6 27 Figure 6 16 Analyzer Machine Setup Menu...
Page 274: ...SECTION 6 JLG CONTROL SYSTEM 6 28 JLG Lift 3121259 Figure 6 17 Analyzer Calibrations Menu...
Page 336: ...SECTION 6 JLG CONTROL SYSTEM 6 90 JLG Lift 3121259 NOTES...
Page 368: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121259 NOTES...
Page 369: ......