SECTION 3 - TROUBLESHOOTING
3-6
– JLG Sizzor –
3120768
Table 3-3. Hydraulic System Troubleshooting
TROUBLE
PROBABLE CAUSE
REMEDY
HYDRAULIC SYSTEM - GENERAL
Hydraulic pump noisy
Air bubbles in oil
Reservoir oil level low. Replenish oil as neces-
sary
Oil filter dirty
Replace oil filter
Pump cavitating. (Vacuum in pump due tooil
starvation)
Oil in reservoir low
Replenish oil as necessary
Restricted reservoir air vent
Clean air vent
Oil viscosity too high
Drain hydraulic system and replace with recom-
mended oil
Leak in suction line
Repair or replace suction line
System overheating
Oil viscosity too high
Drain hydraulic system and replace with recom-
mended oil
Hydraulic oil low in reservoir
Replenish oilto proper level
Extended driving periods
Do not drive machine for extended periods
Pump not delivering oil
Defective motor on pump
Repair or replace motor
System pressure too low
Leak in component, line or fitting
Repair or replace component, line or fitting
Hydraulic pump not functioning properly
Repair or replace pump
Defective valve cartridge
Replace cartridge
Systems operate erratically
Sticking or binding valve cartridge, piston rod,
etc.
Clean, repair or replace components as
required
Hydraulic oil not at operating temperature
Allow oil sufficient time to warm up
Summary of Contents for 3369electric
Page 1: ...Service and Maintenance Manual ANSI Models 3369electric 3969electric 3120768 March 10 2004...
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Page 11: ...SECTION 1 SPECIFICATIONS 3120768 JLG Sizzor 1 5 Figure 1 2 Serial Number Location...
Page 12: ...SECTION 1 SPECIFICATIONS 1 6 JLG Sizzor 3120768 Figure 1 3 Torque Chart...
Page 30: ...SECTION 2 PROCEDURES 2 18 JLG Sizzor 3120768 This page intentionally left blank...
Page 39: ...SECTION 3 TROUBLESHOOTING 3120768 JLGSizzor 3 9 Figure 3 1 Hydraulic Schematic...
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