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JLG 15MSP Series, Operation And Safety Manual

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Operation and Safety Manual

 ANSI

Original Instructions - Keep this manual with the machine at all times.

Model(s)
15/20MVL
15/20MSP

3121230

June 29, 2018 - Rev L

Summary of Contents for 15MSP Series

Page 1: ...Operation and Safety Manual ANSI Original Instructions Keep this manual with the machine at all times Model s 15 20MVL 15 20MSP 3121230 June 29 2018 Rev L...

Page 2: ...ich are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service yo...

Page 3: ...s with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the righ...

Page 4: ...ATH THIS DECAL WILL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL W...

Page 5: ...INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact...

Page 6: ...April 19 2006 Revised C October 4 2006 Revised D April 2 2007 Revised E November 6 2007 Revised F May 12 2009 Revised G December 22 2009 Revised H November 24 2010 Revised I February 24 2012 Revised J...

Page 7: ...Tipping Hazard 1 6 Crushing And Collision Hazard 1 7 1 4 TOWING LIFTING AND HAULING 1 8 SECTION 2 PREPARATION AND INSPECTION 2 1 PERSONNEL TRAINING 2 1 Operator Training 2 1 Training Supervision 2 2 O...

Page 8: ...ve Mode 3 20 Lift Mode 3 22 Drive Speed Setting Controls 3 23 3 7 PARKING MACHINE 3 24 3 8 PLATFORM CONFIGURATIONS 3 24 StockPicking Platform Operation 3 28 3 9 FALL PROTECTION LANYARD ATTACHMENT 3 30...

Page 9: ...ON 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 1 INTRODUCTION 5 1 5 2 GENERAL SPECIFICATIONS 5 2 Machine Specifications 5 2 Machine Wheel Loads and PSI Per Wheel 5 4 Electrical Specifications...

Page 10: ...VL Series Decal Installation Chart See Table 3 4 for Installation 3 47 3 12 MSP Decal Installation Chart See Table 3 5 for Installation 3 50 5 1 Wheel Lug Nut Tightening Sequence 5 10 5 2 Location of...

Page 11: ...d and operation of the machine has been completed under the supervision of an experienced and qualified operator If there are any questions with regard to safety training inspec tion maintenance appli...

Page 12: ...atures of 0 F to 104 F 20 C to 40 C Consult JLG for operation outside this range Machine Inspection Before machine operation perform inspections and func tional checks Refer to Section 2 of this manua...

Page 13: ...allow personnel to tamper with or operate the machine from the ground with personnel in the platform except in an emergency Do not carry materials directly on platform railing unless approved by JLG A...

Page 14: ...boxes steps planks or similar items on platform to provide additional reach Never use the mast assembly to enter or leave the platform Use extreme caution when entering or leaving platform Ensure tha...

Page 15: ...tional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insulat ing barriers are installed to prevent contact and the barri ers are rated...

Page 16: ...rements for work practices near energized equipment DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE Tipping...

Page 17: ...any adjacent structure Do not increase the platform size with unauthorized deck extensions or attachments increasing the area exposed to wind will decrease stability If mast assembly or platform is c...

Page 18: ...al work platform s presence Disconnect power to overhead cranes Warn personnel not to work stand or walk under a raised platform Position barricades on floor as necessary 1 4 TOWING LIFTING AND HAULIN...

Page 19: ...peration of the machine to recognize a malfunction 6 The safest means to operate the machine where over head obstructions other moving equipment and obstacles depressions holes drop offs are present 7...

Page 20: ...s and maintenance recommended by JLG Industries Inc Consult local regulations for further requirements for aerial work plat forms The frequency of inspections and maintenance must be increased as nece...

Page 21: ...f more than 3 months or Purchased used Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Man ual and applicable JLG inspec tion form Annual Machine Inspection Annually no later than...

Page 22: ...ty Manuals Make sure a copy of the Operator and Safety Manual EMI Safety Manual Domestic only and ANSI Manual of Responsibilities Domestic only is enclosed in the weather resistant storage container 4...

Page 23: ...ck for any debris stuck to or around wheels 2 Base Frame Check pot hole protection system com ponents check for loose wires or cables dangling below the base 3 Manual Descent Control Valve See inspect...

Page 24: ...e and Caster Wheels 2 Base Frame 3 Manual Descent Control Valve 4 Motor Pump Reservoir Unit 5 Batteries InsideCover 6 Platform Assembly 7 Platform Control Console 8 Ground Control Station 9 Mast Assem...

Page 25: ...ars down on sides when the platform is elevated See Figure 2 2 c Ensure that all machine functions are disabled when the Emergency Stop Button is activated d Check Manual Descent Control valve is oper...

Page 26: ...platform is elevated more than 1 5 to 2 ft 5m drive speed is cut to 1 4 of platform lowered drive speed Platform Joystick Enable Trigger The machine will not operate drive or lift unless this switch i...

Page 27: ...s intended pur pose is to provide personnel access to areas above ground level The MSP model lift is intended for stock picking purposes in retail stores or warehouses to allow placing and removing of...

Page 28: ...position If equipped the On Off Key Switch on the Platform Console must be set to the ON position 3 4 BATTERY CHARGING This machine is equipped with an AC voltage input DC voltage output battery charg...

Page 29: ...ore before operating LEVEL 2 2 LEDs BARS Flashing with an audible beep Platform Lift UP Function is Locked Out Charge batteries for a minimum of four 4 continuous hours or eight 8 LEDs BARS lit before...

Page 30: ...m voltage is reached Once a minimum battery voltage of 2 volts per cell is detected the charger will enter the bulk charging con stant current stage and the YELLOW CHARGING LED will remain on The leng...

Page 31: ...g the RED FAULT LED with a code corresponding to the error There are several possible conditions that generate errors Some errors are serious and require human intervention to first resolve the proble...

Page 32: ...one or more cells in the battery pack are shorted or damaged 5 FLASH Over Temperature auto recover Indicates charger has shutdown due to high internal tempera ture which typically indicates there is...

Page 33: ...TRAINED NOTE The brakes only DISENGAGE electrically when the joy stick control is moved off center during driving or are manually DISENGAGED electrically using the the Brake Release Button If the mach...

Page 34: ...Status Indicators 8 Charger A C Input Receptacle Hydraulic System 9 Hydraulic Oil Reservoir 10 Manual Descent Control Valve NOTE The Ground Control Station Module is fully programmable For operator l...

Page 35: ...ATION 3121230 JLG Lift 3 9 Platform Up Platform Down Manual Descent Control Valve PUSH IN TO ELEVATE Platform RELEASE TO STOP ELEVATING PUSH IN TO LOWER Platform RELEASE TO STOP LOWERING PUSH IN TO LO...

Page 36: ...t machine operating status The following illustration explains the symbol indica tions LCD Display Symbols 1 Battery Charge Indicator BCI 2 Function Display or Function Disabled Indicators 3 Hour Mete...

Page 37: ...may occur during operation and are usually caused by either an error in machine operation or a work area condition These fault conditions can usually be corrected by the operator and do not require a...

Page 38: ...Plugged In DRIVE Disabled Unplug Charger AC Power Cord Obstruction Sensor System Platform Elevated LIFT DOWN Disabled Obstruction Under Platform or Sensor Defective Programmable Security Lock Password...

Page 39: ...RIVE Disabled Allow Drive System Traction Mod ule to Cool Before Operating 17 7 Ground Control Module Over Temperature Machine Stopped Allow Ground Control Module to Cool Before Operating 32 7 Pump Mo...

Page 40: ...ch during Machine Power Up NOTE ThefaultconditionsshownabovearefaultconditionswhichtheOperatormaybeabletoresolve ShouldafaultoccurandbedisplayedontheLCDscreenwhichcannotbecorrectedattheOper ator s lev...

Page 41: ...p Shut Down Button See page 3 17 3 Function Enable Lever onfrontof joystick See page3 19 4 Multifunction Joystick Control See page 3 20 5 Drive Speed Setting Selector Switch See page 3 23 6 Platform C...

Page 42: ...n if no control functions have been activated for 10 minutes default programma ble setting the ground control module will power the machine down to conserve battery power Cycle power back on using eit...

Page 43: ...Stop Buttons must both be in the RESET position to operate machine Platform Control Display Panel POWER OFF PUSH IN TO ENGAGE Emergency Stop POWER ON TURN CLOCKWISE and RELEASE to RESET Emergency Stop...

Page 44: ...set of ten 10 LEDs will also indicate a flash fault code if operating problems are detected by the Ground Control Station Fault codes are also accompanied by a beeping alert from the platform control...

Page 45: ...tion Whichever mode is selected the appropriate LED indicator on the dis play panel below will light up showing which modehasbeenactivated for joystick operation IMPORTANT The selected mode will only...

Page 46: ...rated Remember to press and hold the joystick function enable lever to operate any joystick functions SEE FIGURE 3 4 ON PAGE 3 21 FOR GRADE AND SIDESLOPE DRIVING DESCRIPTION WHEN DRIVING WITH THE PLAT...

Page 47: ...CATORS AND OPERATION 3121230 JLG Lift 3 21 Figure 3 4 Machine Operating Specifications GRADE SMOOTH FIRM AND LEVEL DO NOT DRIVE MACHINE ON A GRADE OR SIDESLOPE EXCEEDING THOSE SPECIFIED IN SECTION 5 M...

Page 48: ...PLETELY AND DRIVE TO A FIRM LEVEL SURFACE ENSURE THE AREA BENEATH THE PLATFORM IS FREE OF PERSONNEL PRIOR TO LOWERING THE PLATFORM 1 ActivatetheLiftModeusing theDrive LiftModeSelector switch 2 Platfor...

Page 49: ...ound Control Module LCD screen will display a turtle when in this mode See page 3 11 Ground Control LCD Status Display in this section of the manual Drive Speed Setting Selector Switch 1 Selector Swit...

Page 50: ...ch to the OFF position centered NOTE If required charge batteries in preparation for next work day 3 8 PLATFORM CONFIGURATIONS The platforms in the following illustrations show the entry points as wel...

Page 51: ...Max Capacity 15MVL 500lb 230kg 20MVL 350lb 160kg 1 Front Gull Wing Entry Gate 3 Lanyard Attach Point 2 Entry Gate Latch Left side on mast FRONTSLIDEBARENTRYPLATFORM Model Max Capacity 15MVL 500lb 230...

Page 52: ...ined Capacity ANSI CSA 15MSP 300lb 136kg 150lb 70kg 450lb 206kg 20MSP 300lb 136kg 150lb 70kg 450lb 206kg CE 20MVL 250lb 115kg 100lb 45kg 350lb 160kg AUS 15MVL 350lb 160kg 150lb 70kg 500lb 230kg 20MVL...

Page 53: ...ntry Gate 4 Extension Slide Lock Handle 2 Entry Gate Latch 5 Platform Control Console 3 Lanyard Attach Point on mast 6 Sliding Extendible Section EXTENDIBLEPLATFORM FRONTSLIDEBARENTRY CEONLY Model Max...

Page 54: ...OCKPICKER PLATFORM ARE ONLY TO BE USED FOR STOCKPICKING APPLI CATIONS NON CE UNITS THE OPERATOR MUST WEAR A FULL BODY HARNESS WITH A LANYARD MAX 6 FT 1 82M ATTACHED TO THE AUTHORIZED LANYARD POINT OR...

Page 55: ...IGURATION MSP 1 Platform Mid Gate enter platform behind mid gate and close the mid gate when driving with front rails open 2 Open Rail Configuration work area See Caution on previous page about fall p...

Page 56: ...the type of platform attached to the machine Quick Change removable platforms use a lanyard attach point located on the lower left side of the mast header just behind the platform see illustration Fix...

Page 57: ...move the platform control console from the plat form and lay aside 2 Remove both upper and lower mount attach pins securing the platform support rails to the mast mounting channels 3 Swing and lift th...

Page 58: ...IZONTAL POSITION DUE TO LEAKAGE OF BATTERY ACID FROM THE BATTERIES OR HYDRAULIC FLUID FROM THE HYDRAULIC RESERVOIR The machine may be winched onto a tilted roll back truck bed see important note follo...

Page 59: ...of machine See Figure 3 6 2 The chain should be securely tightened with a force of approximately 100 lb applied two feet from the pivot handle Crane Hook Accessory Option The crane hook accessory pro...

Page 60: ...f the base frame and also through the sides of the base See Figure 3 6 This allows the machine to be either transported around a work area or lifted onto a higher level using a standard fork lift truc...

Page 61: ...AND OPERATION 3121230 JLG Lift 3 35 Figure 3 6 Forklift Truck Lifting Pockets and Machine Tie Down Loop Locations 1 Rear Tie Down Loop 2 Side Fork Lift Pockets 3 No Rear Fork Lifting Decal 4 Front Ti...

Page 62: ...to power up and operate the machine PSL Box and Ground Control Locations Figure 3 7 PSL Switch Ground Control Station Locations At Rear of Machine 1 PSL Switch Inside Right Cover a 2 Ground Control S...

Page 63: ...ound Control Station set the main power selector switch to the OFF position 2 Press the OFF button on the PSL keypad No LEDs on the PSL box will be lit Changing the Operator s Code The PSL Operators C...

Page 64: ...n of the OSS Electronic module When the machine is powered on a RED LED located on the OSS electronics module will illuminate During platform lowering if no obstructions have entered the detection zon...

Page 65: ...ng while the obstruction is present and stop flashing 3 seconds after the obstruction is removed Check the operation of each transducer sensor array by placing an object individually under each sensor...

Page 66: ...Detection Zone 3 Placeapadofpaperorsimilarsizeobject 6to12in 15 to 30cm individually beneath each transducer to check detection NOTE a The LED Indicator will flash when an object is detected at each s...

Page 67: ...ure to the platform railing no missing or damaged fasteners The arm lock pins are in place and working properly Hanging a Rug using the Rug Carrier Accessory Arms The following is a description for us...

Page 68: ...1230 Positioning Rug Carrier Arms 1 Carry Position 3 Lift Arm Up Swing 2 Stowed Position and Lock into Position 3 2 1 Positioning Carpet Roll On Rug Carrier 1 Center Carpet on Arms 3 Platform Front 2...

Page 69: ...4 Elevate the platform a few feet Start to roll the rug onto the Rug Carrier Accessory arms 5 Be certain the rug is centered over its length on the Rug Carrier Accessory 6 While elevating to the requ...

Page 70: ...ITHIN THE RUG CARRIER ACCESSORY THE RUG MUST BE PROPERLY SECURED TO PREVENT INADVERTENT MOTION OR MOVEMENT OF THE RUG AND MUST NOT EXCEED THE RATED CAPACITY OF THE RUG CARRIER ACCESSORY NEVER OVERLOAD...

Page 71: ...ior to use of the hanger accessory check the following Hanger arm mounting is secure to the platform railing no missing or damaged fasteners The hanger arm lock pin is in place and secure THE COMBINED...

Page 72: ...lowering the plat form Stock Picker Hanger Carry Position 1 Mounting Bracket 4 Lock Pin Carry Position 2 Hanger Arm Carry Position 5 Hanger Arm Strap 3 Capacity Decal a Notes a Maximum load capacity o...

Page 73: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3121230 JLG Lift 3 47 Figure 3 11 MVL Series Decal Installation Chart See Table 3 4 for Installation...

Page 74: ...703687 1703687 1703687 1703687 1703687 7 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 8 1703814 1703814 1703814 1703814 1703814 1703814 1703814 17038...

Page 75: ...117182 20MVL 1001117188 15MVL 1001117183 20MVL 1001117187 15MVL 1001117184 20MVL 1001117189 15MVL 1001162888 20MVL 1001162895 15MVL 1001117181 20MVL 1705960 17 1703785 1704031 1704023 1704079 10011628...

Page 76: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 50 JLG Lift 3121230 Figure 3 12 MSP Decal Installation Chart See Table 3 5 for Installation...

Page 77: ...1703687 1703687 1703687 7 1703788 1703788 1703788 1703788 1703788 1703788 1703788 1703788 1703788 1703788 1703788 1703788 1703788 8 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 170...

Page 78: ...2897 1703785 1704071 1704042 1704031 1704063 1704055 1705103 1705102 18 1703779 19 3252797 3252797 3252797 3252797 1001095340 3252798 3252798 3252798 3252798 3252798 3252798 3252798 3252798 20 4420051...

Page 79: ...platform becomes jammed or snagged in overhead struc tures or equipment rescue the platform occupant prior to free ing the machine 4 3 INCIDENT NOTIFICATION JLG Industries Inc must be notified immedia...

Page 80: ...SECTION 4 EMERGENCY PROCEDURES 4 2 JLG Lift 3121230 NOTES...

Page 81: ...ration and mainte nance of this machine The maintenance portion of this section is intended as infor mation to assist the machine operator to perform daily main tenance tasks only and does not replace...

Page 82: ...034kg MachineHeight Platform Stowed 78in 198cm TiltIndicatorSetting 1 5 MaximumTravelGrade Gradeability PlatformSTOWEDONLY 20 MaximumTravelGrade SideSlope PlatformSTOWEDONLY 5 MaximumDriveSpeeds Oper...

Page 83: ...3121230 JLG Lift 5 3 MaximumHydraulicSystemPressure Recommendedinitialsetting 2600PSI 180Bars 1800PSI 124Bars 2600PSI 180Bars 2800PSI 193Bars HydraulicSystemCapacity 5qts U S 4 7L HydraulicReservoirCa...

Page 84: ...ear Front Rear Front Rear Front Rear Front 22x25SB 865lb 393kg 490lb 223kg 138PSI 9 8kg cm2 252PSI 17 8kg cm2 28x26GW 845lb 384kg 550lb 250kg 128PSI 9kg cm2 265PSI 18 7kg cm2 26x50GW 860lb 390kg 515lb...

Page 85: ...Rear Front Rear Front 22x25SB 855lb 388 kg 450lb 206 kg 132PSI 9 3kg cm2 250PSI 17 6kg cm2 28x26GW 835lb 379 kg 460lb 209 kg 121PSI 8 6kg cm2 261PSI 18 4kg cm2 26x50GW 850lb 386 kg 480lb 218 kg 131PS...

Page 86: ...DC BatterySpecifications BatteryType AGM VRLA Sealed Voltage DC 12VoltsDC 2BatterySystem 6VoltsDC 4BatterySystem AmpHour AH Rating 100AmpHr 20Hr Rate 12V 2BatterySystem 220AmpHr 20Hr Rate 6V 4BatteryS...

Page 87: ...city GullWingor FrontSlideBarEntry 500lb 230kg 350lb 160kg Stockpicker 500lb 230kg 400lb 180kg Extendible 500lb 230kg 350lb 160kg 500lb 230kg 350lb 160kg Platformw FoldingMaterialTray SeeTable 3 3onpa...

Page 88: ...a serial number plate is affixed to the machine The plate is located on the back of the mast just above the mast support bracket SPECIFICATION 15MVL 20MVL 15MSP 20MSP PlatformWeight FrontSlideBarEntr...

Page 89: ...edges or distorted profiles require replacement Tires with sig nificant damage in the tread area or side wall require immedi ate evaluation before replacing the machine into service Wheel and Tire Re...

Page 90: ...the wheels The proper procedure for attaching wheels is as follows 1 Start all lug nuts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts 2 Tighten lug nuts in the following...

Page 91: ...may not contain the same required additives or be of comparable viscosities If use of hydraulic oil other than Mobilfluid 424 is desired contact JLG Industries for proper recommendations NOTE Refer t...

Page 92: ...SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 12 JLG Lift 3121230 Figure 5 2 Location of Lubrication Points See Table 5 5...

Page 93: ...CL BrushorSpray Inspect lubricateifdryorrusting KeytoLubricants MPG MultipurposeGrease HO HydraulicOil ISO Vggrade32 46 CL ChainLube Useagoodqualitychainlubricant Notes a Becertaintolubricatelikeitem...

Page 94: ...ng Mode In the Operator Level Programming Mode the following items are shown on the main menu See Table 5 6 for Setting Range and Default Factory Setting Tilt Sensor Allows viewing current tilt sensor...

Page 95: ...acon Open Circuit Enables mast base beacon strobe electrical circuits to be turned on YES or off NO if machine is equipped with either or both beacon strobes Forward Alarm Disable When turned on YES w...

Page 96: ...on modules available at this time one for North South American and European Languages and one for Asian Languages 1 1 English 6 Italian 2 German 7 Swedish 3 Dutch 8 BrazilianPortuguese 4 French 9 Finn...

Page 97: ...able Security Lock option see Section 3 5 of this Operators Manual for additional machine power up steps 1 With machine power OFF press and hold the Brake Release Button 1 on the Ground Control Statio...

Page 98: ...orm UP button 2 increases the numerical digit 3 Platform DOWN button 3 decreases the numerical digit 4 Change all five digits 4 to match password level then press the Brake Release button 1 again 1 2...

Page 99: ...P DOWN buttons 1 to scroll through the list of programmable items available to your program ming level 2 Once a programmable item to be adjusted is selected press the Brake Release button 2 to enter t...

Page 100: ...LEDs will indicate this warning with 8 flashing LEDs and an intermittent beep NOTE Only the drive function when used will affect the hour meter count down once the warning has been activated The machi...

Page 101: ...pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by E...

Page 102: ...SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 22 JLG Lift 3121230 NOTES...

Page 103: ...SECTION 6 INSPECTION AND REPAIR LOG 3121230 JLG Lift 6 1 SECTION 6 INSPECTION AND REPAIR LOG MachineSerialNumber______________________________________ Table 6 1 Inspection and Repair Log DATE COMMENTS...

Page 104: ...SECTION 6 INSPECTION AND REPAIR LOG 6 2 JLG Lift 3121230 Table 6 1 Inspection and Repair Log DATE COMMENTS...

Page 105: ...r rented units should not be included on this form Mfg Model _______________________________________________________________ Serial Number ____________________________________________________________...

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Page 108: ...CorporateOffice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 Visit our website for JLG Worldwide Locations www jlg com...

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