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5.3 Male/Female Terminals Installation

5.4 Disconnecting Cable Connector

Insert the crimped male or female terminal into corresponding male or female cable con

-

nector (Fig. 14). Installation is complete when heard an audible click sound. (Fig. 15).   

Insert the female cable connector into the male cable connector when the 

gland nut is fully tightened. The connection of female and male cable connec

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tor is complete when an audible click is heard.  (Fig. 18 – 19).

To fixed the gland nut by the torque wrench-17mm of the assembly tool, and to fixed the 

male cable connector or female cable connector by the another assembly tool, then 

tighten the gland nut with the specified tightening torque. (Fig. 16). 

Spin clockwise to tighten the gland nut. The acting tightening torque must be adapted to 

the solar cables used in each specific case. (Table-4).

Tighten the gland nut clockwise by using a tool or a torque wrench, refer to the torque 

values in the table below and ensure that the nut is screwed to the anti-loosing position 

and can be buckled. Take consideration of the production process of different wire man

-

ufacturers and the softness and hardness of insulation/sheath material. To avoid damage 

to the nut and prevent deformation, do not screw the nut to the bottom of the body (It is 

recommended to leave a gap of 0.8~1.5mm) ( Fig.17).

Insert the forks into the buckle of the cable connector by the universal tool. (Fig. 20)

Pull the cable connector by hand respectively. The cable connector can now be 

separated. (Fig. 21 to 22) 

Figure 14

Figure 15

Figure 20

Figure 21

Figure 18

Figure 19

Figure 22

Figure 16

Figure 17

Cross-Sectional

mm

2

AWG

Cross-Sectional

2.5

4

6

10

14

12

10

8

Nm

3.0

3.5

4.0

4.0

Table-4

 Installation Manual for PV-JK03M2/xy Series Cable Connector | 13

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Summary of Contents for PV-JK03M2 Series

Page 1: ... Freisinger Straße 9 85716 Unterschleißheim GERMANY Fax 49 89 1433246 29 JinkoSolar Enerji Teknolojilero A Ş NİDA KULE İş Merkezi Göztepe Merdivenköy Mah Bora Sk No 1 Kat 7 34732 Kadıköy Istanbul TURKEY www jinkosolar eu Technical Support cs eu jinkosolar com Installation Manual for PV JK03M2 xy Series Cable Connector ...

Page 2: ...03 1 Products Overview 2 Tools and Parts Overview 3 Technical Data 4 Tools Instruction 5 Installation Instruction 5 1 Cable Preparation 5 2 Crimping 5 3 Male Female Terminals Installation 5 4 Disconnecting Cable Connector 5 5 Installation Warning 04 05 06 07 08 08 09 12 13 14 02 ...

Page 3: ... Terminal 6 Female Housing 7 Male Terminal Item Tool Type Tool Name Pic Stripping Tool 1 2 3 4 5 Crimping Tool Assembly Tool Open end Wrench Universal Tool Dust plug JKT 01 JKT 02 JKT 06 JKT 04 4JB03M31005 4JB03M31007 6 Torque wrench JKT 08 Installation Manual for PV JK03M2 xy Series Cable Connector 05 04 ...

Page 4: ...I 2 Ambient Temperature 40 to 85 Upper Limit Temperature 115 Over Voltage Category CAT III Flammability Class Degree of Protection mated unmated UL94 V 0 Rewireable No Cable Diameter 4 7mm to 8 0mm Contact Resistance 0 2 m Ω Contact material Copper tin plated Insulation Material PA Existence of an enclosure Enclosed connector Certification Standard IEC 62852 Edition 1 0 2014 11 UL6703 IP65 IP68 1m...

Page 5: ...f L should be fixed Take the cable one hand and take the stripping tool JKT 01 the other hand Insert cables until the end touches fixed block Fig 1 Squeeze the handle of the stripping tool by hand then cut and remove the cable insulation Fig 2 Figure 1 Figure 3 Figure 4 Figure 5 Figure 2 5 Installation Instruction Conductor cross section Ø range of the cable mm Chose Cable Gland Connector configur...

Page 6: ...alysis Cross Sectional NO Spec 1 2 3 4 5 6 7 8 9 CH CB CBm D GH GB CH CB C R P Crimp Height Crimp Width Measurable Crimp Width Crimp face Ends Burr Height Burr Width Crimp Height Crimp Width Compression Ratio Void Ratio 12AWG 4mm 2 30 0 05mm 4 00 0 10mm 1 0 CB CBm 1 1 CB D 0 35mm GH 0 7mm GB 0 5mm 50 CH CW 70 75 C R 85 1 00 10AWG 6mm 2 60 0 05mm 4 25 0 10mm 1 0 CB CBm 1 1 CB D 0 35mm GH 0 7mm GB 0...

Page 7: ...o the solar cables used in each specific case Table 4 Tighten the gland nut clockwise by using a tool or a torque wrench refer to the torque values in the table below and ensure that the nut is screwed to the anti loosing position and can be buckled Take consideration of the production process of different wire man ufacturers and the softness and hardness of insulation sheath material To avoid dam...

Page 8: ...must not be carried out on live or load carrying part Connectors must not be disconnected under load Plugging and unplugging when volt age is permitted The dust plug 4JB03M31005 4JB03M31007 should be placed to avoid exposing the dust and water when disconnected or disconnected after connected The plug connectors are watertight in accordance with IP68 protection class However they are not suitable ...

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