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Diamond HVLS Ceiling Fan

Install & User Manual

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Summary of Contents for Diamond HVLS

Page 1: ...Diamond HVLS Ceiling Fan Install User Manual ...

Page 2: ...mmended Safety Gear 5 What is in the packing case 5 Packing List 6 Equipment Tools needed 7 Fan Diagram Control Panel 8 Preparing the Work Site 9 Fan Installation 10 Electrical Installation 18 Install Appendix 20 Trouble Shooting and Error Codes 21 Maintenance 21 Limited Warranty 22 Contact Information 24 ...

Page 3: ...ily owned business based in sunny Franklin We understand the pain of working in large hot spaces which gives us a hands on understanding of what it takes to find the right solution for you Jet Black Fans Systems was born out of finding a solution for keeping our staff and customers happy and comfortable in our family kiwifruit packhouse and a local Gymnastics club that doubled as a sauna for 4 mon...

Page 4: ... NZECP and all local codes Code compliance is the responsibility of the end user d The fan controllers contain high voltage capacitors which take time to discharge after removal of mains supply Before working on the fan controller ensure isolation of main supply from line inputs at the fan controller board Wait three minutes for capacitors to discharge to safe voltage levels notes the displayer bl...

Page 5: ...l not cover equipment damage or failure that is caused by improper handling installation Recommended Safety Gear Safety Gear Hard Hat Safety Glasses Work Gloves Steel Tipped Work Shoes IMPORTANT NOTE Persons entering the work zone should always wear a hard hat safety glasses work gloves and steel tipped work shoes What is in the packing case NOTE For multiple fan orders ensure that all components ...

Page 6: ... Rods 2 Item No Description QTY 1 Cardan Joint 1 2 Cardan Joint Flange 1 3 Slip Disc 1 4 Fan Controller 1 5 Fan Motor 1 6 Mounting Plate 1 7 Shims 2 8 Clamping Plates 2 9 Top Mounting Plate for Square Beam 1 10 Motor Top Cover 1 11 Motor Bottom Cover 1 13 Wingtails 8 14 Connecting Arms 8 15 Blade Retainers 8 17 Guy Cable 30m ...

Page 7: ...n accordance with the safety instructions prescribed by the lift equipment manufacture local and national safety codes that may be applicable at the location of install b It is recommended that a work zone be clearly marked below the fan installation location by use of safety cones and warning tape to alert persons entering the zone to be vigilant and cautious of potential accidental falling items...

Page 8: ... or 5 16 Allen key 3 17mm Socket or Spanner 4 6mm Allen key 5 8mm Socket or Spanner NOTE This list of suggested tools is not exhaustive Additional tools may be necessary Fan Diagram Control Panel Control Box Power Switch Speed Control Lock Display window ...

Page 9: ...a structural element such as an I Beam square tubing concrete beam or other load bearing structure It is recommended to seek structural engineering advice where the building is older than 10 years or if there is doubt on the structure seismic rating capability Square Beam Structure H Beam Steel Structure Concrete Structure ...

Page 10: ...ement Minimum Distances Clearance Minimum 200mm from fan blade vertical and horizontal The fan installation area must be free of obstructions such as light cables sprinklers or other building structure Blade height At least 3 meters above the floor HVAC equipment Check directly with HVAC unit supplier if special clearance is required Fan spacing 3 x fan diameter from centre to centre unless instru...

Page 11: ...0 32 screw Install the connecting arms on the fan motor by overlaying them on each other in a circular pattern as per below pic NOTE The connecting arms must be oriented with the bent portion facing right and up as shown in the figure NOTE The hardware for the common holes between connecting arms are longer in length 25mm and must not be swapped with the shorter hardware 16mm 2 2 Insert the Motor ...

Page 12: ...NOTE The M10 Bolts are installed in this step only to align the holes on Slip Rod and Motor Shaft Ensure to remove the M10 hardware after installing the screw 3 Fan Installation 3 1 Fix the mounting plate assembly to the mounting structure using Clamping Plates Shims and M16 x 55mm hardware as shown in the figure below NOTE The mounting details shown in this section is for I Beam only Refer to Ins...

Page 13: ...e Cardan Joint using the M10 X 20mm hardware 3 4By carefully inserting the motor power cable through it install the Down Rod on the motor assembly using the M10 x 20mm hardware 3 3 Mounting Structure not shown 3 4 Some components not shown for clarity 3 5 Slide the Slip Disc and the Motor Top cover upwards to touch the Down Rod and avoid excessive gap Fully tighten the respective hardware Ensure t...

Page 14: ...efanassemblyislevelled intheXandY axis and completely tighten the pre tensioned M10 x 35mm hardware between the Cardan Joint flange and the Mounting Plate 3 7 Install the Motor Bottom Cover on the Fan motor with the supplied M5 X 16 mm hardware Motor Top Cover not shown for clarity ...

Page 15: ...re rope links and turnbuckles to the holes on the slip disc 4 2 Making the Guy Cable Loop 1 Prepare Guy Wire Loop 1 at one of the guy cables using a Wire Thimble and three Wire Rope Clips Install the first wire rope clip adjacent to the wire thimble followed by the second and third wire rope clips at 3 3 5 apart from each other Dead end of the guy cable should not extend more than 2 out from the t...

Page 16: ...E Eye Bolts or Eye Screws may be provided and advised to use for your particular job depending on the structure and area If in doubt please refer back to Jet Black Fan Systems directly to check NOTE If you are in a high seismic area you are advised to consult a structural engineer to check the seismic load capacity of connecting parts 4 5 Attaching Guy Cable Loop 2 Insert wire thimble into the 5 1...

Page 17: ... the fan motor to ensure that it is levelled Levelling of the fan can be achieved by precisely adjusting the tension in all four guy cables by turning the Turnbuckles Installing Fan Blades 5 1 Install the Fan Blade tails on each of the fan blades using the M4 x 10mm screws 5 2 Carefully slide each of the fan blades with Fan Blade tail attached onto the connecting arms and install the safety links ...

Page 18: ...ect the fan to a damaged or hazardous power source Do not attempt to resolve electrical malfunctions or failures on your own Contact Jet Black Fan Systems if you have any questions regarding the electrical installation of this fan Diameter 2 4M 3 0M 3 6M 4 2M Weight 31KG 35KG 38KG 41KG KW input 0 15 0 2 0 3 0 4 Input Voltage 240V 1P 240V 1P 240V 1P 240V 1P Full Load Current 0 9A 1 3A 1 5A 1 8A Noi...

Page 19: ...n the fan turn the control switch from STOP position to RUN position 5 After the fan starts adjust speed knob to get the appropriate speed and best effect Shut down 1 Stop device by turning the power switch from RUN to position STOP 2 Gradually increase or decrease the speed of the fan using the speed control knob IMPORTANT NOTE Power outage is prohibited during the fan normal operation In case of...

Page 20: ... for Square Beam Note Installer must cut the threaded rods to required length Mounting Details for Square Tube NOTE Jet Black Fan Systems advise to engage a Structural engineer to check your structural beams and sizes of square tube required for your site ...

Page 21: ... system from the power supply before servicing Preventive Maintenance Our product design is maintenance free but in order to ensure the long life of the normal operation the fan should also be maintained regularly especially when applied in harsh environments All fan hardware should be periodically checked and tightened with the appropriate torque values The safety cable must be drawn tightly arou...

Page 22: ...o protect the safety of personnel Maintenance Record Date Check complete by name company Notes Limited Warranty For Jet Black Fan Systems Diamond Series HVLS Ceiling Fans Coverage The Limited Warranty covers the Diamond Series brand of HVLS ceiling fans supplied by Jet Black Fan Systems The warranty covers all standard fan parts and fan accessories found to have a manufacturing or workmanship defe...

Page 23: ...y is void if the fan is exported outside of the country to which the original sale was made unless authorized by Jet Black Fan Systems Customers outside NZ and Australia must purchase the fan directly from Jet Black Fan Systems for the warranty to be active Fan noise is not covered under the Limited Warranty Fan noise ratings stated on Jet Black Fan Systems product data sheets quotations or other ...

Page 24: ...er repair or replace the defective component and ship it back to the customer If it is determined that the source of component failure is outside of the scope of this warranty then the Customer will be given the option to purchase a replacement part Jet Black Fan Systems reserves the right to make the final determination as to whether the component is covered under this Limited Warranty You can co...

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