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Operating Instructions and Parts Manual

PTJ Series Pallet Trucks

JET

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-151003

Ph.: 800-274-6848

Revision B 08/2014

www.jettools.com

Copyright © 2014 JET

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Summary of Contents for PT-1636J

Page 1: ...Operating Instructions and Parts Manual PTJ Series Pallet Trucks JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 151003 Ph 800 274 6848 Revision B 08 2014 www jettools com Copyright 2014 JET ...

Page 2: ...ervice Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warranty gives you specific lega...

Page 3: ... 7 0 Operations 6 7 1 Lifting Load 7 7 2 Moving Load 7 7 3 Lowering Load 7 7 4 Up Down Cam Adjustment 7 8 0 Maintenance 7 8 1 Cleaning Release Valve 7 8 2 Lubrication 7 8 3 Piston Seal O Ring Replacement 8 9 0 Troubleshooting the PTJ Series Pallet Trucks 9 10 0 Replacement Parts 9 10 1 1 PTJ Series Pallet Trucks Exploded View 10 10 1 2 PTJ Series Pallet Trucks Parts List 11 ...

Page 4: ...nd holds itself harmless from any injury that may result from that use 5 Do not place hands or feet under the pallet truck at any time 6 Do not operate a loaded pallet truck on ramps or inclines 7 Do not tip load pallet truck forks This may cause damage to the forks and personal injury if the rear of the pallet truck suddenly pops up 8 Never leave a loaded pallet truck unattended in the raised pos...

Page 5: ... lasting steel protection Extra wide polyurethane covered steel steer wheels and nylon load wheels feature lifetime lubricated double sealed bearings to provide smooth quiet rolling and added stability If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com 5 0 Specifications Figure 1 The specifications in this manual we...

Page 6: ...t the nut Figure 2 4 Insert handle pins E Figure 3 into the holes of the pump bracket and handle Align the spring pin holes F Figure 3 in the handle pin and the pump bracket 5 Tap the handle pins into place with a hammer Figure 3 6 Using a hammer tap the spring pins A Figure 4 into the pump bracket and handle pins Note If the holes aren t lined up use a 17mm wrench or pliers to turn the handle pin...

Page 7: ...n lifting stops give the nut one more turn 4 The cam nut is properly adjusted when pumping the handle in NEUTRAL position causes no movement of the hydraulic ram Figure 6 8 0 Maintenance 8 1 Cleaning Release Valve Over time the hydraulic pump assembly may become clogged with debris or air bubbles and not function properly To clean the release valve and bleed the pump 1 Pump handle quickly raising ...

Page 8: ...t 10 1 1 This will free the pump and handle assembly from the pallet truck 3 Empty the oil into a suitable container Pump handle until all oil has drained Dispose of used hydraulic oil or fluid according to local regulations 4 Pull out piston plunger 33 and or ram piston 25 5 Remove all o rings and seals see Figure 8 Figure 8 6 Insert new o ring or seal one at a time making sure to replace with th...

Page 9: ...il leakage from Release Plug 36 Tighten Release Plug 36 Replace O rings on Release Plug 36 If leakage still occurs consult authorized service center Fork does not lower Cam 53 broken Replace cam 53 Up down cam nut 15 out of adjustment Refer to section 7 4 Up Down Cam Adjustment Broken fork rods and linkage Consult authorized service center or replace broken parts Lever does not set at NEUTRAL posi...

Page 10: ...10 10 1 1 PTJ Series Pallet Trucks Exploded View ...

Page 11: ...ew 1 30 PT2748A 030 Spring 10x2 3x27mm 1 30A PT2748A 30A Valve 1 31 SB 6MM Steel Ball 6mm 1 33 WPT2748L 033 Plunger Piston 1 34 PT2748A 034 Spring Cap 1 35 WPT2748A 035 Spring 38x5x113mm 1 36 PT2748A 036 Release Plug 1 37 PT2748A 037 Washer 20mm 1 38 PT2748A 038 Spring 8x1 5x12 8mm 1 38A PT2748A 038A Spring 4 8x0 7x15mm 1 39 PT2748A 039 Valve Housing 1 40 SB 6MM Steel Ball 6mm 2 40A SB 9MM Steel B...

Page 12: ... 080BN Black Nylon Load Wheel W Bearings 2 80A BB 6004VV Load Wheel Bearing 6004 4 81 WPT2748J 079 Spring Pin 5x25mm 2 81A PT2748J 081A Snap Ring 20mm 4 82 PT2748J 082 Load Wheel Axle 2 83 WPT2748J 083 Load Wheel Frame 2 86 WPT2748J 086 Rod Pin 16x96mm 2 88 WPT2736J 088 Rod PT 1636J PT 2036J 2 WPT2742J 088 Rod PT 2042J PT 2742J 2 WPT2748J 088 Rod PT 2048J PT 2748J 2 89 PT2748A 089A E Ring 19mm 2 9...

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