Jet JTM-1050EVS Operator'S Manual Download Page 1 | Manualshive

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Summary of Contents for JTM-1050EVS

Page 1: ... JET EQUIPMENT TOOLS OPERATOR S MANUAL JTM 1050EVS JET EQUIPMENT TOOLS INC A WMH Company P D BOX 1349 Auburn WA 98071 1349 253 351 6000 Fax 253 939 8001 M 690060 2 2001 ...

Page 2: ...intenance JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIEDWARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU JET SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR P...

Page 3: ...ters gears etc 16 Never operate this machine under the influence of alcohol or drugs 17 Some coolants used for machining contain chemicals that may be hazardous to your health if not used properly Read and understand all user information listed on the coolant container and protect yourself accordingly 18 Read and understand all warnings posted on the machine 19 This manual is intended to familiari...

Page 4: ... Dimensions 95 3 4 W x 70 5 8 D x 88 3 4 H Motor 3 HP 3Ph Pre wired 230V or 460V Net Weight approx 3000 Lbs Shipping Weight 3050 Lbs Table of Contents Warranty Warnings 1 Specifications 2 Table of Contents 2 Installation Layout 3 Shipping Container Contents 4 Unpacking and Clean Up 4 Site Preparation 4 Lifting the Mill 5 Lubrication 5 Electrical Connections 6 Controls 6 8 Operating Precautions 9 S...

Page 5: ...IN J1 IN I J to VJ t Q JTM 1050 EVS Installation Layout 24 20 1 2 J b r c 8 I L__ II I J 5 8 Diameter Hold Down Bolt 19 3 4 96 1 4 Fig 1 3 ...

Page 6: ... its final location 2 Clean all rust protected surfaces with kerosene or a light solvent Do not use gasoline paint thinner or lacquer thinner These will damage painted surfaces J 3 Cover all machined surfaces with a film of light machine tool oil to inhibit rust Fig 1 Site Preparation it Caution Mill must be supported equally under all four comers Failure to comply may cause the column to twist an...

Page 7: ... be supported equally at all four corners Check for level before tightening the anchor bolt nuts and after tightening them Adjust as necessary Note The JTM 1050EVS pictured in figure 2 shows DRO and POWERFEED optional accessories available through JET Lubrication Caution Do not shift High Low Gear while motor is running Rotate the spindle by hand to facilitate changing lever positions Spindle Bear...

Page 8: ...ide of the head Move in either direction to stop spindle once power has been turned off B High Neutral Low Lever B Fig 5 locatedon the right side of the head Upper position is high speed direct drive Middle position is neutral Lower position is low speed back gear Caution Do not shift High Low Gear while motor is running Rotatethe spindle by hand to facilitate changing lever positions C Power Feed...

Page 9: ...ted on the front of the head Use for setting specific spindle depth G Feed Control Lever G Fig 6 locatedon the left side of the head Engages overloadclutch on pinion shaft when positionedto the left Stays engaged until quill stop comes in contact with micrometer adjusting nut forcing feed control lever to drop out automatically or until lever is released manually by engaging lever to the right H M...

Page 10: ...L Reversing Switch L Fig 7 located on the left side of the head Switches rotation of spindle M RPM Gauge M Fig 7 located on the control panel N Coolant Switch N Fig 7 locatedon the control panel The switch is installedfor optional coolant pump The wiring must be hookedto U2 V2 and W2 in the terminal strip 0 Power Lamp 0 Fig 7 locatedon the control panel P Low High Switch P Fig 7 locatedon the cont...

Page 11: ... gear 5 The power feed can be used for drills up to 3 8 in diameter in mild steel Use manualfeed for drills larger than 3 8 6 Overload clutch is factory set to hold up to 200 Ibs down feed pressure on the quill accommodates drills up to 3 8 Do not attempt to adjust clutch pressure Setting Up for Fine Hand Feed 1 Disengage power feed by pulling out knob A Fig 8 and moving lever to the right hole 2 ...

Page 12: ...d rate F Fig 8 5 Select feed direction C Fig 8 9 6 Engage feed trip lever 8 Fig 8 by pullingaway from head assembly Adjustments Feed Trip Adjustment 1 Loosen locknut A Fig 10 2 Engage trip handle C Fig 10 by pullingaway from head assembly 3 Adjust micro nuts E Fig 10 against quill stop 8 Fig 10 4 Slowly turn adjusting screw D Fig 10 until lever C Fig 10 trips 5 Tighten locknut A Fig 10 Engage On F...

Page 13: ...age Table Adjustment Adjust gib screws found on the sides of the table toward the front of the carriage Head Alignment The scales on the ram adapter and head rotation are guides only Close tolerance work will require the use of a dial indicator to make sure the head is 90 to the table in the X and Y axis Please note the table is fitted to be slightly higher in the front usually about 0005 Delta Va...

Page 14: ... 1 19 PVS 064 Bearing Housing 1 20 TS 1502051 Hex Socket Cap Screw M5 20 3 21 PVS 084 Spring 3 22 PVS 102 Spring Shaft 3 23 PVS 081 Nut 1 24 PVS 109 LockWasher 1 25 PVS 103 Washer 1 26 PVS 080 Snap Ring C 62 1 27 BB 690822 Ball Bearing 690822 2 28 PVS 079 BearingWasher 1 29 PVS 078 BearingWasher 1 30 PVS 076 Washer 1 31 PVS 075 Rack Cup 1 32 PVS 063 Timing Belt 225L100 1 33 PVS 074 Gear 1 34 PVS 0...

Page 15: ...1 68 TS 1502051 Hex Socket Cap Screw M5 20 3 69 PVS 011 Motor Pulley Cover 1 70 IVS 070 Belt 1 71 TS 1502041 Hex Socket Cap Screw M5 16 6 72 1020 H071 Lock Ring 1 73 1020 H070 Motor Pulley 1 74 KEY10830 Key 10 8 30 1 75 PVS 101 Cover 2 76 IVS 076 Round Head Screw 8 77 PVS 001 Housing 1 78 SP 060 Block 1 79 TS 1504051 Hex Socket Cap Screw M8 25 3 80 IVS 080 SpringWasher M10 4 81 IVS 081 Hex Socket ...

Page 16: ...Inverter Speed Head Assembly 77 43 ...

Page 17: ... Hex Socket Cap Screw M5x12 3 27 B 27 Bushing 1 28 B 28 Gear 1 29 KEY3345 Key 3 3 45 1 31 1050B 31 Gear Shaft 1 32 1050B 32 Snap Ring S 16 1 33 1050B 33 Bevel Gear Bushing 1 34 1050B 34 Spacer 1 36 1050B 36 Gear 1 39 TS 1540031 Nut M5 1 40 1050B 40 Feed Drive Gear 1 41 1050B 41 Needle Bearing 1 42 1050B 42 Bushing 1 43 1050B 43 Worm Gear 1 44 B 44 Bushing 1 47 B 47 Washer 1 48 B 48 Bushing 2 49 B ...

Page 18: ...ng S 10 1 99 B 99 Clutch Arm Cover 1 100 C 19 1 Set Screw M6 16 1 101 TS 1540041 Nut M6 1 102 B 102 Spring Pin 5 18 1 103 B 103 Cam Rod 1 104 B 104 Trip Handle 1 106 B 106 Feed Trip Bracket 1 107 TS 1503051 Hex Socket Cap Screw M6 20 1 108 TS 1523031 Set Screw M6 10 1 109 KEY331 0 Key 3 3 10 1 110 B 11 0 Knob Stud 1 111 B 111 Reverse Knob 1 112 B 112 E Ring E 6 1 113 B 113 Handle Wheel Clutch 1 11...

Page 19: ...d Head Screw 2 159 8 159 Micrometer Scale 1 160 8 160 Snap Ring S 16 1 161 B 161 QuillMicro StopNut 1 162 8 162 QuillMicro StopNut 1 163 8 163 QuillStop Knob 1 164 8 164 QuillMicro StopNuL 1 165 B 165 Round Head Screw M10 15 1 166 8 166 QuillPinionShaft 1 168 8 168 Pin 1 169 TS 1503010 HexSocket Cap Screw M5 12 2 171 KEY3320 Key 3 3 20 1 172 8 172 PinionShaft HubScrew 1 173 8 173 Set Screw 5 16 1 ...

Page 20: ...192 8 192 QuillHousing 1 193 8 193 Compression Spring 1 194 8 194 Snap Ring 8 30 1 195 8 195 8ush 1 196 T8 1523011 Set Screw M6 6 1 197 8 197 Nut 1 18 ...

Page 21: ...Head Assembly 194 0 131 195 01 196 129 1 1J 8 137 8 1 6 127 140 y 14 _1J 134 19 133 ...

Page 22: ...t 3 8 16NC 2 34 C 34 ChipGuard 1 36 C 36 Pan Head Screw 3 16 3 8 4 38 C 38A Saddle LockBolt 5 39 C 39 Saddle LockPlunger 1 40 C 40 HexSocket Cap Screw 2 41 C 41 AdjustingScrew 10 42 C 42 Table Stop Bracket 1 43 C 43 Gib 1 46 C 46 Table LockPlunger 4 49 C 49 Saddle Knee Gib 1 50 C 50 1 Wiper 2 51 C 51 Pan Head Screw 18 52 C 52 Saddle 1 54 C 54 KneeWiperFelt 1 55 C 55 Knee ColumnGib 1 58 C 58 KneeWi...

Page 23: ...1 98 C 98 Column 1 100 C 19 1 Collar 1 102 TS 1505051 Hex Socket Cap Screw M10 35 2 103 C 103 Lead Screw Housing 1 104 C 82 1 Lead Screw Nut 1 105 TS 1503051 Hex Socket Cap Screw M6 20 3 108 C 38A Lock Bolt 2 109 C 109 Nut 3 8 2 110 C 110 Set Screw 2 111 C 111 Gib 1 112 C 112 Gib Holder L 1 113 C 113 Gib 1 114 C 114 Gib Holder R 1 115 TS 1505051 Hex Socket Cap Screw M10 35 8 118 C 118 Spider 1 120...

Page 24: ...Base Assembly 11 iO 98 il 71 U 72 94 91 91 I I 95 6 1 9 V l w 22 ...

Page 25: ...screw Assembly Nut Handle Ball Crank Oial Lock NuL Oial Oial Holder Hex Socket Cap Screw Bearing Stop Ball Bearing Bearing Bracket Spring Pin Hex Socket Cap Screw Key Key Leadscrew Hex Socket Cap Screw Washer Feed Screw NuL Feed Nut Bracket Cross Bearing Bracket Cross Feed Screw Cross Feed Nut Spring Washer 1 2 20NF M6 12 6204ZZ 5 25 3 3 25 3 3 18 1 2 23 3 3 3 3 3 3 9 3 5 2 6 16 2 2 1 10 4 2 1 1 1...

Page 26: ...N j 1 11 10 9 B 6 5 3 4 2 20 r ei I Co rn a e rn rn eI 3 C ...

Page 27: ...on Distributor 1 4 A 4 Oil Regulation Distributor 1 5 A 5 Flexible Steel Tube 4 550 1 6 PH 4011 Elbow Joint 2 7 PI 401 Elbow Joint 6 8 PA 4 Thimble Nut 20 9 PB 4 Thimble 20 10 PG 004 Union 1 11 JTM4VS BUTW1458 Screw M6 14 4 12 TS 1502061 Hex Socket Cap Screw M5 25 4 13 PD 401 Straight Joint 1 14 A 14 Nylon Piece 4 700 1 25 ...

Page 28: ...0EVS M3 Power Feed Contact Relay 1 13 1050EVS M4 Pump Motor Contact Relay 1 14 1050EVS M5 Inv Motor Contact Relay 1 15 1050EVS FU1 High Voltage Fuse 1 16 1050EVS FU2 LowVoltage Fuse 1 17 1 050EVS FU3 LowVoltage Fuse 1 18 1050EVS LS1 Door Limit Switch 1 19 1050EVS LS2 Brake Limit Switch 1 20 1050EVS VR1 SpeedAdjuster Spindle 1 21 1050EVS R1 Relay 1 22 1050EVS R Special RegenerativeBrake 1 23 1050EV...

Page 29: ...TFIsTRJ I 12 13119 R S T P PI U V W R S T U V W av 220V 380V 415V 440V S R Transformer av 110V L1 L2 av 110V av 24V 50 14 15 15 1 16 S 110 L2 19 R 11 3 15 R 11 3 15 R 11 3 14 U V W R S T R1 M1 M2 M5 M3 M4 FU1FU2 FU3 MOTOR MOTOR INV POWER PUMP 3A 5A 3A FWD REV MOTOR FEED MOTOR s 1 24V 0 11122o124 5 2013 5 4 U V W 110ovl17 U2 V2W 0 18 50 50 50 0 0 ...

Page 30: ...0 E E C I z w 0 It 0 0 C E 1 g Q N c I AC 31 J 230V 460V ACM AFM 10 ACM AVI 10V DCM INV MI5 FWD REV M M M T T U R S T l AC230V r I 1 I 1 I I I I I 1 L_ J OPTION FOR DELTA INV ONLY FU1 3A s R2 M1 M2 R2 s FU2 5A 1 OV M3 I ov 1 I I I I I I I I I I co I I I I N I I I I I I I I I 1 I I I 1 I I I I I I L____ J L__ J WORK POWER LIGHTING FEED OPTION OPTION ...

Page 31: ...1 SB1 SB2 2 1 3 17 POWER FEED 2 M3 18 BRAKE L S M3 16 M4 COOLANT PUMP 0 N 18 R1 ov I I I M1 M2 4 5 M2 M1 1 J L1 y 50 I R1 0 T DOOR L S POWER LAMP ...

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