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Operating Instructions and Parts Manual

Non-Ferrous Manual Cold Saw

Models: J-CK350-2, J-CK350-4

WALTER MEIER (Manufacturing) Inc.

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-414203

Ph.: 800-274-6848

Revision B 02/2011

www.waltermeier.com

Summary of Contents for J-CK350-2

Page 1: ...Ferrous Manual Cold Saw Models J CK350 2 J CK350 4 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414203 Ph 800 274 6848 Revision B 02 2011 www waltermeier com Copyright 2011 Walter Meier Manufacturing Inc ...

Page 2: ...mination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or repl...

Page 3: ...Panel 8 Trigger Handle 8 Operation 9 Operation 9 Miter Adjustment 9 Depth Stop 9 Maintenance 10 Maintenance Requirements 10 Periodic Maintenance 10 Coolant System 10 Coolant 10 Changing the Saw Blade 10 Transmission Belts 10 Lubrication 11 Air Prep Unit 11 Blades 12 Troubleshooting 14 Parts 15 Ordering Replacement Parts 15 Stand Assembly 17 Head Assembly 18 Base Assembly 20 Manual Vise Assembly 22...

Page 4: ...ally treated lumber 10 Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 11 Do not operate this machine while tired or under the influence of drugs alcohol or any me...

Page 5: ...r 31 Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop 32 Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine dam...

Page 6: ...ng Speed Blade Speed RPM 1750 3500 1750 3500 Motor Motor 2HP 3PH 2HP 3PH Voltage 220VAC 440VAC Other Miter stops 90 45 R L 90 45 R L Maximum Vise Opening 6 6 Coolant Capacity 3 gal 3 gal Dimensions 25 L x 52 W x 73 H 25 L x 52 W x 73 H Weight 683 lbs 683 lbs Cutting Capacity All Models Degree Round Square Rectangle Tubing 90 4 5 4 25 5 5 x 3 75 45 3 5 3 5 3 5 x 3 5 Solid 90 3 3 3 x 3 45 2 5 2 5 2 ...

Page 7: ...f switch and High Stop Low switch and an integral coolant system To operate the machine the Power switch must be set to On and the High Stop Low switch must be set for Hi or Low Then depress the trigger handle to start Trigger Handle The trigger handle Figure 1 is located on the operating lever used to raise and lower the saw It contains a micro switch which is activated when the operator depresse...

Page 8: ...These machines are not supplied with a plug Use a plug and outlet rated at least 20 amps The circuit for the machine should also be protected by at least a 20 amp circuit breaker or fuse Make sure that the blade turns in the correct direction If it does not simply reverse two of the phase wires on the supply input The cold saw is now ready for use Controls Control Panel The Control Panel Figure 4 ...

Page 9: ...follow the steps below while referring to Figure 10 1 Move the miter position lock A to the right to release 2 Adjust the head to the desired angle ranging from 45º to 45º by pushing on the back of the motor to the right or left The miter position is shown on the scale B 3 A detent mechanism locks the head in the 45º 90º and 45º positions to prevent the head from rotating For a miter position othe...

Page 10: ...ll drain into the tank through the chip strainer Remove excess chips periodically from the tank Use the coolant level gauge to check the coolant level Coolant Use a water soluble synthetic coolant with this mist coolant system The ratio should be between 7 10 to 1 Coolant should be changed regularly Some recommended brands are DoAll and Lenox These coolants are available at your local industrial d...

Page 11: ...ssure supplied to the saw It is located in the cabinet stand and is accessible through the access door located below and to the left of the control panel Referring to Figures 14 and 15 it consists of a pressure regulator pressure gauge and water trap Air pressure 90 lbs minimum is supplied to the air intake valve located near the bottom of the cabinet on the left side The pressure regulator should...

Page 12: ...he average cross section given above Cutting and Feeding Speed The cutting speed in m min and the head feeding speed in cm2 min are limited by the amount of heat generated near the points of the teeth If the head feeding speed is too high the cut will not be straight in either the vertical or the horizontal plane As we have already said the cutting speed depends on the strength kg mm2 and hardness...

Page 13: ...her hand the cutting edge has lower mechanical resistance so as the breaking load of the material to be cut increases the cutting angle decreases from positive until it becomes negative so as to offer a cutting edge with a larger resistant section Figure 19 Short swarf material such as brass bronze aluminum and hard cast iron require smaller cutting angles because the swarf becomes crushed immedia...

Page 14: ...n the cut check and remove before starting work again Work piece not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vise jaws and clamping pressure Rapid tooth wear Feed speed too slow The blade runs over the material without removing it increase feed speed Cutting pressure too high Reduce cutting pressure Blade speed too high The teeth slide...

Page 15: ... is closed i e check that the phases are present in input and output that it is not causing short circuits and responds when the reset coil is closed If it has tripped to protect the motor check the amperage setting reset and check the motor Change if necessary Motor Check that it has not burned out that it turns freely and that there is no moisture in the connection terminal board box The winding...

Page 16: ...0SX 650 Pressure Gauge 1 8 FK350SX 635 Elbow Push Fitting PT3 8 1 9 FK350 609 Cable Lock 3 10 FK350 610 Rear Cover 1 11 TS 1503021 Socket Head Cap Screw M6x10 4 12 FK350 612 Tapered Plug PT1 4 1 13 FK350 613 Coolant Gauge 1 14 TS 1502051 Socket Head Cap Screw M5x20 2 15 FK350SX 647 Pipe 1 16 FK350SX 648 Ball Valve 1 17 FK350SX 649 Quick Coupler 1 18 FK350 615 Transformer 440V only AU 20DW 50 60Hz ...

Page 17: ...17 Stand Assembly ...

Page 18: ...50 2 21 TS 1540061 Hex Nut M8 2 23 TS 1491041 Hex Cap Screw M10x30 4 24 TS 2361101 Lock Washer M10 4 25 TS 1513011 Flat Head Socket Screw M5x10 2 26 CK350 226 Ball Plunger 1 27 TS 1540071 Hex Nut M10 1 28 TS 2276081 Set Screw M6x8 2 29 TS 154012 Hex Nut M20 1 30 TS 1504041 Socket Head Cap Screw M8x20 2 31 CK350 231 Grease Fitting PT1 4 1 32 CK350 232 Flat Key 7x7x50mm 1 33 CK350 233 Flat Key 8x7x5...

Page 19: ...19 Head Assembly ...

Page 20: ...der A 1 14 CK350 114 Spring Holder B 1 15 TS 1504101 Socket Head Cap Screw M8x50 2 16 TS 1504051 Socket Head Cap Screw M8x25 2 17 TS 1551061 Lock Washer M8 2 18 TS 1504031 Socket Head Cap Screw M8x16 2 19 TS 1550061 Flat Washer M8 2 20 TS 1505031 Socket Head Cap Screw M10x25 2 21 TS 1551071 Lock Washer M10 2 22 TS 223A911 Socket Head Cap Screw M12x100 2 23 TS 1504021 Socket Head Cap Screw M8x12 2 ...

Page 21: ...21 Base Assembly ...

Page 22: ...ing Screw 1 14 FK350 314 Hex Nut M20x1 5P 1 15 J FK350 315 Cover 1 16 FK350 316 Tension Handle 1 17 FK350 317 Tension Nut 1 18 FK350 318 Pressure Plate 1 19 FK350 319 Scale Centering 1 20 FK350 320 Pin 10mm Dia x 30 2 21 FK350 321 Retainer 2 22 TS 1505051 Socket Head Cap Screw M10x35 4 23 TS 1540071 Hex Nut M10 4 25 TS 1502031 Socket Head Cap Screw M5x12 2 26 TS 1550031 Flat Washer M5 2 27 TS 1490...

Page 23: ...23 Manual Vise Assembly ...

Page 24: ...et 1 12 FK350 410 Link Ring 1 13 TS 1504081 Socket Head Cap Screw M8x40 2 14 TS 1504031 Socket Head Cap Screw M8x16 1 15 TS 1550061 Flat Washer M8 1 16 TS 1504041 Socket Head Cap Screw M8x20 3 17 TS 1551061 Lock Washer M8 3 18 TS 2284082 Screw M4x8 8 19 TS 1501031 Socket Head Cap Screw M4x10 4 20 TS 1502021 Socket Head Cap Screw M5x10 4 21 TS 1551031 Lock Washer M5 3 22 CK350 422 Hose Joint 1 23 C...

Page 25: ...25 Guard Assembly ...

Page 26: ... 709 Elbow Push Fit PT1 8 4mm Dia 2 10 CK350 710 Elbow Push Fit PT1 8 6mm Dia 1 11 CK350 711 Coupling PT1 8 1 12 CK350 712 Miniature Coupling M5 2 13 TS 1501061 Socket Head Cap Screw M4x20 2 14 TS 1490051 Hex Cap Screw M8x30 1 15 TS 1540061 Hex Nut M8 1 16 TS 1503031 Socket Head Cap Screw M6x12 2 17 TS 1550041 Flat Washer M6 2 18 TS 1504041 Socket Head Cap Screw M8x20 5 19 TS 1551061 Lock washer M...

Page 27: ...27 CK350 Mist Coolant Assembly ...

Page 28: ...706 Base A 1 7 FK350 707 Base B 1 8 TS 1491041 Hex Cap Screw M10x30 8 9 TS 1491061 Hex Cap Screw M10x40 2 10 TS 1491121 Hex Cap Screw M10x70 2 11 TS 2361101 Lock Washer M10 12 12 TS 1540071 Hex Nut M10 16 13 FK350 713 Roller 6 14 FK350 714 Roller Bracket 12 15 TS 1502021 Socket Head Cap Screw M5x10 12 16 FK350 716 Cover A 2 17 FK350 717 Cover B 5 18 TS 1533032 Pan Head Screw M5x10 7 ...

Page 29: ...rew M5x20 EA 6 FK350 806 Connecting Plate EA 7 TS 1502071 Socket Head Cap Screw M5x30 EA 8 FK350 808 Lock Block A EA 9 FK350 809 Lock Block B EA 10 FK350 818 Spring EA 11 FK350 811 Stopper EA 12 TS 1503051 Socket Head Cap Screw M6x20 EA 13 FK350 813 Stopper Pad EA 14 TS 1502041 Socket Head Cap Screw M5x16 EA 15 FK350 815 Scale Indicator EA 16 FK350 816 Rivet EA 17 FK350 817 Inch Scale EA 18 FK350 ...

Page 30: ...30 Stock Stop Assembly Index No Part No Description Size Qty 1 FK350 501 Block 1 2 FK350 502 Shaft 1 3 FK350 503 Stop Rod 1 4 FK350 504 Scale Inch 1 6 FK350 506 Handle M8x30 2 7 FK350 505 Rivet 2 ...

Page 31: ...31 Wiring Diagram ...

Page 32: ...32 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com ...

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