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JET   

 

Setup and Assembly 

Any missing parts or damage should be reported 
immediately to your JET

®

 distributor. Do not use a 

damaged tool. Read this instruction manual 
thoroughly for operation, maintenance and safety 
instructions. 

Box contents: 

1 Die 

grinder 

2 Wrenches 

Operation and parts manual  

1 Warranty 

card 

 

Operation 

 

The die grinder must be 

properly lubricated before operation. See 
“Lubrication” section.

  

 

Figure 1 (JAT-404 shown) 

1. 

Loosen collet nut using the two wrenches on 
the flats of the collet nut and spindle (Figure 
1). Keep wrench on spindle stationary while 
turning wrench on collet nut. 

2. 

Install grinding attachment (not included) into 
collet, and retighten collet nut securely with 
wrenches. 

3. 

Remove protective cap from air inlet (Figure 
1). If an in-line oiler is not being used, add 4 
or 5 drops of air tool oil (not included) in to 
the air inlet. 

4.  Blow out air line to remove any dirt or 

moisture, then connect air supply hose to 
tool. Set air pressure to 90psi. 

IMPORTANT:

 Connecting a quick-change 

coupling directly to the tool is not 
recommended, as vibration may cause the 
connection to fail. Instead, add a leader hose 
and install any quick-change couplings 
farther down the line. 

5. 

Select speed with air regulator dial. 

6. 

Grip tool with both hands and push safety 
lever forward to release throttle lever. Gently 
press throttle lever.  

7. 

Release throttle lever to stop die grinder. 

Maintenance 

Lubrication 

The die grinder should be lubricated 

daily

 (or 

before each use) with air tool oil through the air 
inlet. During continual operation, it should be re-
oiled every 1 to 2 hours. This can be done with an 
in-line oiler, or manually. If done manually, 
proceed as follows: 

1. 

Disconnect air hose from tool. 

2. 

Place 4 or 5 drops of air tool oil into air inlet. 

NOTE: Air tool oil not provided; it is available 
at most major hardware and tool stores. SAE 
#10 oil or sewing machine oil may be used 
as a substitute. Do not use detergent oil. 

3.  Re-connect air. Run die grinder at low 

throttle without load for a few seconds to 
distribute the oil throughout tool. 

4.  When finished operating die grinder, 

disconnect air hose. Wipe off housing with a 
dry cloth. Place 4 or 5 drops of air tool oil into 
air inlet; re-connect air and run tool for a few 
seconds to distribute the oil. Disconnect air. 

Periodically apply 1 or 2 drops of air tool oil to 
throttle lever and safety lever pivots, and work 
lever to distribute the oil. 

Storage  

Avoid storing the die grinder in very humid 
locations which promotes rusting of internal 
mechanisms. Always oil the tool and disconnect 
air hose before storage. 

Summary of Contents for 505404

Page 1: ...atic Die Grinder 505404 JAT 404 505407 JAT 407 Operation Parts Manual M 505404 Edition 2 06 2015 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2015 JET JAT 407 JAT 404 ...

Page 2: ...th any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How Sta...

Page 3: ...hromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 9 Do not operate an air tool continually at full throttle without a work loa...

Page 4: ...proper accessories may be hazardous 31 Maintain tools with care Keep air tool clean and oiled for best and safest performance 32 Do not use combustible gases carbon dioxide oxygen or any bottled gas as an air source for the tool These can present risk of explosion and serious injury 33 Do not lubricate the tool with combustible liquids such as kerosene diesel or jet fuel 34 Do not dispose of this ...

Page 5: ...rth in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our web...

Page 6: ...ength 7 3 8 in 187 33 mm 13 11 16 in 347 68 mm Housing material Aluminum with rubber grip Aluminum with rubber grip Net weight 1 87 lb 0 85 kg 3 34 lb 1 51 kg Shipping weight 2 07 lb 0 94 kg 3 61 lb 1 64 kg 1 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a bett...

Page 7: ...ine 5 Select speed with air regulator dial 6 Grip tool with both hands and push safety lever forward to release throttle lever Gently press throttle lever 7 Release throttle lever to stop die grinder Maintenance Lubrication The die grinder should be lubricated daily or before each use with air tool oil through the air inlet During continual operation it should be re oiled every 1 to 2 hours This c...

Page 8: ...he job Continued use in either capacity will cause damage to the tool Tool Pressure JET Air Tools operate on 70 to 100 psi pounds per square inch air pressure measured at the tool when the tool is operating Set tool to 90 psi unless indicated otherwise Pressure in excess of 100 psi will shorten the life of the tool Air System Recommendations Equip the air compressor intake with a replaceable air f...

Page 9: ...JET 9 Figure 2 Recommended arrangement of air piping and air line system ...

Page 10: ...ubricate properly according to instructions in this manual Bearings worn Disassemble and inspect bearing Grease or replace as needed Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for loose connections at air inlet o rings etc Moisture or obstruction in air hose Air supply must be cl...

Page 11: ...ollowing pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately ...

Page 12: ...12 JAT 404 407 Die Grinders 505404 JAT 404 Die Grinder exploded view ...

Page 13: ...Spring pin 1 5x6 1 18 JSM5130 18 Cylinder 1 19 JSM5130 19 Front end plate 1 20 BB 6000ZZ Ball bearing 6000ZZ 2 Index Part No Description Qty 21 JSM5130 21 Deflector 1 22 51222 Spindle 1 23 JAT404 23 Clamp nut 1 24 51224 Collet 1 4in 1 25 51225 Collet nut 1 26 512226 Front cap 1 27 51227 Angled double end wrench 1 28 51228 Double end wrench 1 29 JAT450 62 O Ring 27x2 1 33 JSM5130 33 Washer 1 34 515...

Page 14: ...14 JAT 404 407 Die Grinders 505407 JAT 407 Extended Die Grinder exploded view ...

Page 15: ...JSM5130 18 Cylinder 1 19 JSM5130 19 Front end plate 1 20 BB 6000ZZ Ball bearing 6000ZZ 2 21 JSM5130 21 Deflector 1 Index Part No Description Qty 22 51222 Spindle 1 23 51223F Lock nut 1 24 51224 Collet 1 4in 1 25 51225 Collet nut 1 27 51227 Angled double end wrench 1 28 51228 Double end wrench 1 29 JAT450 62 O Ring 27x2 1 30 51230F Extension bar 1 31 JAT407 31 Extension housing 1 33 JSM5130 33 Wash...

Page 16: ...16 JAT 404 407 Die Grinders 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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