JessEm 04400 Owner'S Manual Download Page 13 | Manualshive

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Summary of Contents for 04400

Page 1: ... MAST R FENCE III Owners Manual Model 04400 61 Forest Plain Road Oro Medonte Ontario Canada L3V 0R4 Toll Free 1 800 436 6799 Local 705 726 8233 Fax 705 327 0295 Email jessem jessem com Web www jessem com ...

Page 2: ...oosing the Mast R Fence III router table fence Model 04400 from JessEm Tool Company We appreciate your support and hope that our product serves you well This product is designed to provide many years of reliable service provided it is used as intended and taken care of IMPORTANT Read and understand the contents of this manual before assembly or operation of this product This user manual will assis...

Page 3: ... connected and properly used iv Do not overreach Keep proper footing and balance at all times This allows for better control of the power tool in unexpected situations v Never stand on the machine Serious injury could occur if the tool tips or if the cutting tool is unintentionally contacted vi Secure workpieces Use clamps or vises to hold work when practical This is safer than using your hands an...

Page 4: ...m No Part Description Qty JessEm T 25 Torx Screwdriver 1 3 16 Hex Key 1 5 64 Hex Key 1 HARDWARE INCLUDED Item No Part Description Qty 1 Guard Height Adjustment Knob 2 4 Track Clamping Knob Washer 2 8 Guard Mount Clamping Knob 1 10 20 X 1 Hex Head Screw 1 19 10 24 X Self Tapping Pan Head Torx Screw Self tapping screws have a flat notch on the end to facilitate cutting into the phenolic 8 23 Washer ...

Page 5: ...table See Figure 1 e Skip to step 3 Figure 1 Step 2 Marking and drilling your holes a Take one of your fence mounting angles and with a pencil mark your holes on the underside of your table top using the fence mounting angle part 20 as a template See Figure 2 NOTE THE MOUNTING ANGLES SHOULD BE APPROXI MATELY 1 1 4 FROM THE BACK OF THE TOP b Pre drill the holes using a 1 16 diameter drill bit and b...

Page 6: ...ts part 28 onto the screws DO NOT tighten the square nuts Leave loose for the next step a Slide the square nuts part 28 into the T slot in the mounting angle part 20 See figure 4 b Align the track so that the back of the track is flush with the back of the top See figure 5 c Snug the 1 4 20 X 5 8 socket head cap screws part 29 29 23 18 28 Figure 3 18 28 29 20 Figure 4 18 Figure 5 Step 3 Attaching ...

Page 7: ...ble top a Turn your top right side up on the 2 spacers or you can now mount the top to a stand b Place the fence on the table top in its upright position and allow it to hang over the table edge and lie across the front end of the fence track c Loosen the 3 1 4 20 x 5 8 socket head cap screws part 29 Raise the fence track so that it is flush with the bottom of the fence See figure 6 d With the 3 1...

Page 8: ...is mounted in the table top with a router bit in your router b Loosen the clamping knobs part 5 and slide your fence so it is centred around the router bit c Check that the fence is parallel to the front edge of the table d Tighten the fence clamping knobs Figure 11 Step 7 Mounting your fence to in table T slots a Remove the 2 10 24 X pan head torx screws part 3 from each knob mount part 7 b Move ...

Page 9: ...ws part 16 on the front of the left and right hand scales See Figure 12 g Slide the scale to align the 0 on the scale with the front edge of the fence See Figure 12 h Tighten the set screw Repeat this for the other scale on the opposite side of the fence The Mast R Fence III should now be centred on your router table b Slide the guard mount part 9 into the T slot by aligning the 1 4 20 X 1 1 2 hex...

Page 10: ...uard Step 10 Loosen the 4 fence face clamping knobs part 22 See figure 16 Step 11 To avoid damaging the wooden fence faces slide to desired width so your fence faces completely clear your router bit Re tighten the 4 fence face clamping knobs to clamp the fence faces in place See Figure 16 22 22 22 22 Figure 16 ADJUSTING THE WOODEN FENCE FACE PART 37 ON THE MAST R FENCE III CAUTION ENSURE THE FENCE...

Page 11: ...e straight out the front the fence face screw part 38 will stay in the fence face part 37 Using a ham mer or something hard tap the fence face screws part 38 out of the fence face part 37 38 37 22 Figure 17 3 10 17 3 4 2 1 2 1 1 4 1 4 THRU 3 4 1 8 FRONT VIEW 1 8 3 4 BOTTOM VIEW The above drawing is for personal use only and is not to be distributed unless otherwise approved by JessEm Tool Company ...

Page 12: ...part 33 into the shimming bar hold ers part 21 until the detent clicks into place a Loosen the fence face clamping knobs part 22 until there is enough play behind the fence face to slide the shimming bars behind b Slide the fence shimming bars part 33 into the matching grooves on the left hand fence upright part 12 outfeed side c When sliding the shimming bars into the left hand fence upright part...

Page 13: ...13 36 37 38 2 1 3 4 5 7 8 9 10 11 12 13 16 17 18 19 20 22 23 24 25 27 21 28 23 29 30 31 32 26 33 35 6 3 14 15 34 ...

Page 14: ...3 16 Flat Point Set Screw 2 17 E0295 3 Left Hand Scale Bar 1 18 E0306 1 Fence Track 2 19 F0330 10 24 X Self Tapping Pan Head Torx Screw 8 20 E0307 1 Fence Mounting Angle 2 21 E0228 3 Shimming Bar Holder 2 22 S0053 1 Fence Face Clamping Knob 4 23 F0348 Washer 10 24 M0280 Vacuum Shroud 1 25 F0365 20 X 1 Pan Head Torx Screw 2 26 F0435 10 24 X 5 8 Pan Head Torx Screw 8 27 F0370 10 24 X Pan Head Torx S...

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