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Jensen WOODCHIPPER, Operating Instructions Manual, Page: 1 / 54

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Jensen WOODCHIPPER Operating Instructions Manual Download Page 1

 
 
 
 
 
 
 
 
 
 
 

 

Type :

  

 

 

 

A240 ZKX 

 

Machine Nr.:

   

220703541

 

Date of building :

 

03/2007 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Jensen Service GmbH 

D- 24975 Maasbüll

 

Tel.: 04634 / 9370-0 
Fax: 04634 / 1025 
E-mail: [email protected] 

WOODCHIPPER 

Operating instructions 

List of spare parts 

Summary of Contents for WOODCHIPPER

Page 1: ...240 ZKX Machine Nr 220703541 Date of building 03 2007 Jensen Service GmbH D 24975 Maasbüll Tel 04634 9370 0 Fax 04634 1025 E mail info jensen service de WOODCHIPPER Operating instructions List of spare parts ...

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Page 3: ...improvements which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is ínvalid REFERENCE INSTRUCTION This instruction manual also contains descriptions of the auxiliary equipment which is not usually found in the extent of the series In accordance with the references in this service manual the enforcement of clients wishes does not generally a...

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Page 5: ...delines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine these papers must always be handed over The instruction manual must be read and understood by every person who works with the machine e g Servicing preparation including the repair of any damage cau...

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Page 7: ...r directive 32 BimSchV and the machine directive 98 37 EG 9 GSGV Est conforme à la directive 2000 14EG outdoor directive 32 BimSchV et à la directive machines 98 37 EG 9 GSGV Das angewandte Konformitätsbewertungsverfahren nach RL 2000 14 EG ist die interne Fertigungskontrolle nach Artikel 14 Absatz 2 in Verbindung mit Anhang V The conformity assessment procedure applied in compliance with the dire...

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Page 9: ...efully read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de sécurité avant la mise en marche et en tenir compte pendant le fonctionnement Alvorens met de machine te werken de gebruiksaanwijzing en de veiligheidsvoorschriften lezen en in acht nehmen Schutzvorrichtungen bei laufendem Motor nicht öffnen o...

Page 10: ...à l ècarte de pièces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen können Never put your hand into the crushing danger area as long as parts may move Ne jamais intervenir dans une zone où il y a risque d écrasement tant que des pièces sont en mouvement Nooit de gevarenzone naderen zolang de delen draaien Während des...

Page 11: ... du châssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du châssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects keep safe distance from the machine as long as the engine is running Attention à la projection de corps étrangers Rester à bonne distance de la machine Gevaar wegslingerende delen als de motor draait ...

Page 12: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Châssis à l avant Pour une axe aussi à l arrière Chassis vooraan Voor 1 as ook achteraan Z Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Châssis à l avan...

Page 13: ...es ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as cultivation tool supplement 1 The operator alone is responsible for bringing in the machine and for its use in traffic 2 The chances of accidents occuring are significantly minimalised when the wood chipp...

Page 14: ... down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do not smoke 3 Prior to refulling stop and remove ignition keys Do not refuel in enclosed spaces Do not spill fuel make use of any help 4 Do not put the motor on high rotation speeds 5 To avoid fire haza...

Page 15: ...cautions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibility 6 Do not place hands in the funnel rotating pieces 7 If someone climbs too far into the machine the control bar should be pulled to stop the machine immediately 8 The machine must only be operated when th...

Page 16: ... and ensure that they are kept only in approved containers 5 Take care when pouring hot oil as there is a danger of being burnt 6 Take care when removing the cool lid The cooling fluid is kept under pressure so there is a danger of being burned 7 The oil power cooling fluid batteries and filters should be stored separately Electrical construction 1 When working on the electrical construction disco...

Page 17: ...ff 7 When changing the connections ensure that they are reconnected correctly There is a danger of accidents if they are not e g Forward and backward motions and raising and lowering can be dangerous if confused 8 The hydraulic pipes should be regularly maintained and checked They should be changed at least every five years to allow for damage and age The replacement parts should be in accordance ...

Page 18: ... staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attendance and inspection references There are attendance and installation references in the service instructions and also an insert from us which describe supply pieces e g motors clutches for you to take note ...

Page 19: ...the knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure that the machine is securely coupled to the tractor and that the PTO shaft is the correct length Check that the cutting disc rotates in the correct direction with your tractor Position the discharge ch...

Page 20: ...re blunt or damaged Take great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned off The drawing shows correct dimensions for sharpening and repositioning knives When the knives are too thin due to repeated sharpening shims are available to enable the correct setting to be achieved...

Page 21: ...Caution Take care The machine has 60 liter Hydraulic oil in Fuchs DEA Plantosyn 3268 ECO ...

Page 22: ... the A518 20 litres for the A521 A528 A530 23 litres for the A328 A340 27 litres for the A425 A428 A430 60 litres for the A231 A240 64 litres for the A041 141 64 litres for the A10 Oil type HLP ISC following DIN 51525 Service procedure The filter element should be changed after 20 hours work from new and thereafter each 500 hours A complete oil change is necessary after 1000 hours work Check the o...

Page 23: ...until disc reaches full operating rotation again then activate feeding again Check all screws and nuts for tightening V belts Check suspense regularly and re tighten if necessary Knives and counter knife Always keep a sharp edge in order to achieve an easy cut The edges should always be placed as close as possible towards the edge of the counter knife Re check knives regularly Knives which due to ...

Page 24: ...Knife grinding overview with wear limit ...

Page 25: ... A430 18cm A530 15cm A528 15cm A521 13cm On heavy feed please watch the rpm of the chipper disk In case the rpm drops you should disengage the hydraulic feed rollers and do not engage again before the machine is back to the full rpm Necessary power with 2 knife and mixed bushes you need about 6 6 KW The power you really need depends on the sorting and the kind of the wood the speed of feed and the...

Page 26: ...ed front mounted implement front TF kg front axle load of unladen tractor 1 ballast to front axle centre TR kg rear axle load of unladen tractor 1 b m Tractor wheelbase 1 3 IR kg combined weight of rear mounted 2 c m distance from rear axle centre to 1 3 Implement rear ballast centre of lower link balls IF kg combined weight of front mounted 2 d m distance from centre of lower link balls 2 Impleme...

Page 27: ...ched the weight of the rear mounted implements has to be increased to at least the weight of the minimum ballasting at the rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TR real Record the calculated real and the permissible rear axle load given in the insruction handbook for...

Page 28: ...28 340 Z 104 80 A 328 340 ZUX 103 81 A 325 Di 107 92 A 325 Z 104 80 A 325 ZUX 103 81 A 425 430 Di 107 92 A 425 430 Z 104 92 A 521 Di 108 84 A 521 Z 108 88 A 528 Di 108 84 A 528 Z 108 88 A 530 Di 108 84 A 518 Di 106 95 A 518 Z 103 88 Measurements taken at Maasbüll factory in accordance with professional associations Measuring point M shown below Different noise levels of environment at measurements...

Page 29: ... joint 4 every 16 hours 2 3 Retinax A 4 telescopic section 2 every 16 hours 2 3 Retinax A 5 roller bearing 2 daily 3 4 Retinax A 6 flage bearing 2 free of maintenance free of maintenance If your machine is equipped with a turntable lubricate it monthly Retinax A until the grease get s out of the gap 1 2 4 3 5 6 5 6 3 1 Be carefull If you clean the machine with a high pressure cleaner take care tha...

Page 30: ...engagement You can be seriously hurt by rotating parts Please make absolutely sure to read through and observe the following safety instructions All operations on and with the clamping set have to be performed taking into account safety first Please make sure to disengage the power pack before you perform your work at the clamping set Protect the power pack against unintentional engagement e g by ...

Page 31: ... pressure ring slotted 2 1 back pressure ring slotted 3 1 external ring slotted 4 see catalogue cap screw DIN 912 picture 1 CLAMPEX KTR 400 C A U T I O N Check the clamping set before the assembly so that the slots of component 1 2 and 3 are flush with each other F A T T E N T I O N Plan a free space between the pressure ring in the back and the hub shaft for a later disassembly picture 2 free spa...

Page 32: ...ead by 2 clamping screws see picture 3 and 4 Insert clamping set KTR 400 between shaft and hub picture 3 fixing of the front pressure ring picture 4 fixing of the back pressure ring Remove the clamping screws used for the fixing and screw them into the threads of the back pressure ring Slightly tighten the clamping screws manually and align the clamping set with hub part At KTR 400 please make sur...

Page 33: ...osswise Increase the impression torque step by step until the front pressure ring component 1 and the external ring component 3 are separated Screw the clamping screws into the forcing threads of the external ring component 3 see picture 6 Tighten the clamping screws evenly and crosswise Increase the impression torque step by step until the back pressure ring component 2 and the external ring comp...

Page 34: ...t off inner and outer guard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel range Provide for adequate shielding on tractor and implement Work with fully guarded shafts only Lubrication Apply grease to inside of outer telescopic section Swing joint sideways for greasing Fre...

Page 35: ...d remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular groove is visible Mount retaining ring When mounting second yoke make sure that tapered lubricating fitting is easily accessible Relieve joint from stress by applying hammer blows to yoke ears Grease ...

Page 36: ...ent rating 8A Display green LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of programmed rotational speed value Housing insulating material with transparent cover approx 130x94mm base approx 81mm high with 3 cable glands PG 11 protection rating IP 65 Connection screw terminals up...

Page 37: ...d be adhered to Setting Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep For operation and maintenance of the pulse pick ups the manufacturer s insructions must be observed E max 2mm ...

Page 38: ... re set button or pushbuttons Jumper 1 non bridged with electric re set button or pushbuttons With the Jumper 1 the electric re set bottons or pushbuttons can be activated or disactivated Connexions X4 Stop and X5 Reset Information The automatic overload regulation does not work if the machine is not equipped with electric re set buttons or pushbuttons but the re set buttons or pushbuttons are act...

Page 39: ...Original Ersatzteile Original spare parts Pièces de rechange d origine ...

Page 40: ...draulikanlage Hydraulic system Circuit hydraulique Les positons précédées du signe ne sont pas représentées Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures ...

Page 41: ...erschraubung screwing joint de tuyeau 1 19 9661 Winkelverschraubung screwing joint de tuyeau 1 20 9795 Winkelverschraubung screwing joint de tuyeau 2 21 19274 Winkelverschraubung screwing joint de tuyeau 1 22 9992 Hydraulik Verschraubung screwing joint de tuyeau 1 23 19205 Reduzierung screwing joint de tuyeau 1 25 19479 Hydraulik Pumpe pump pompe 1 26 19475 Hydraulikmotor motor moteur 1 27 21127 S...

Page 42: ...4 4 2346 Federring spring ring rondelle elastique 1 5 2348 Sechskantmutter nut ecrou 1 6 17063 Pumpenhalter mounting plate flange a pompe 1 7 10067 Keilscheibe pulley poulie 1 17064 Keilriemen v belt courroie 2 8 5187 Schraube screw boulon 2 9 2347 Scheibe washer rondelle 2 Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons précédées du si...

Page 43: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons précédées du signe ne sont pas représentées A231 Vorgelege Reduction Gear Reducteur ...

Page 44: ...ated lock washer rondelle 1 11 14603 Zentrierbuchse bushing douille 1 12 40086 Keilscheibe pulley poulie 1 13 16473 Sicherungsring spring ring joint d arret 1 14 17517 Vorgelegehalter bracket for reduction gear support pour poulie 1 15 40091 Keilriemen v belt courroie 6 16 10043 Schraube screw boulon 2 17 2175 Federring spring ring rondelle elastique 2 18 9157 Scheibe washer rondelle 2 19 10264 Sc...

Page 45: ...rolle Roller Galet tendeur 1 6 944 Buchse Bushing Douille 1 7 945 Zapfen Axle Axe 1 8 946 Buchse Bushing Douille 1 Keilriemenberuhigungsrolle Roller for V belts Die Keilriemenberuhigungsrolle sollte die Keilriemen nicht berühren sondern einen Abstand von etwa 3mm haben Galet tendeur pour courroies Veillez á ce que les courroies ne touchent pas le galet tendeur Respectez une distance de 3mm entre g...

Page 46: ...Hauptwelle Main Shaft Arbre Principal 08 03 2006 Hauptwelle A231 ZKX 6 rillig 200ter 3_Sprachen xls ...

Page 47: ...gerdeckel bearing cover couvercle avec tuyau a graisser 1 14 22002 Sechskantschraube hexagon head screw boulon 2 15 1321 Federring spring ring rondelle á ressort 2 16 2333 Endscheibe end disc disque d extremite 1 17 17026 Füllring ring douille 1 18 2015 Sechskantschraube srew boulon 6 19 2016 Federring A06 spring ring rondelle elastique 6 20 17025 Hauptlagergehäuse bearing housing capsule de roule...

Page 48: ...2 Messerscheibe chipper disc Volant Bauartbedingte Bildabweichung möglich Deviations from figures possible Differences symboliques possibles ...

Page 49: ...lle pour couteau 1 5mm 2 6 17097 Messerunterlage 2 0mm knife s washer 2 0mm rondelle pour couteau 2 0mm 2 7 17041 Messer knife couteau 2 8 2553 Messerschrauben knife screw boulon pour cauteau 8 9 10069 Senkrechtes Mundstück vertical counter knife embout de débit vertical 2 10 2344 Schraube screw boulon 11 11 2000 Schraube screw boulon 1 12 6120 Federring spring ring rondelle elastique 1 13 17041 S...

Page 50: ...10012 Kreuzgarnitur universal joint shaft articulation 1 10 10014 Spannstift spring pin clavette 1 11 583 Stehlager pillow block bearing palier 1 12 10011 Aufsteckgabel quick disconnect yoke mâchoire à verrouillage rapide 1 13 10013 Rillengabel hub yoke moyeu de forche 1 14 10014 Spannstift spring pin clavette 1 15 17501 Profilrohr außen telescopic tube tube téléscopique 1 16 10014 Spannstift spri...

Page 51: ... 6 546 Spannstift dowel pin goupille de serrage 1 7 541 Stellring collar collier reglable 1 8 17466 Walzenvierkantlager bearing palier 2 9 17132 obere Walze upper roller supérieur rouleau 1 10 902 Paßfeder paralell key clavette plate 1 11 17006 obere Walzenwelle upper roller shaft arbre supérieur 1 12 1242 Paßfeder paralell key clavette plate 1 Parts marked are not shown in figures Les positons pr...

Page 52: ... rouleau inferieure 1 4 17500 untere Walzenwelle inferior roller shaft arbre inferieure 1 5 588 Inbusschraube allen screw vis Allen 1 6 3418 Passfeder paralell key clavette plate 1 5335 Skt Schraube hexagon bolt vis six pans 4 Parts marked are not shown in figures Les positons précédées du signe ne sont pas représentées Untere Walze Upper roller Roleau supérieur Die mit einem gekennzeichneten Teil...

Page 53: ...olt boulon 1 5 40016 Verstellstange lever with levier amovible 1 mit Klappenarretierung trab arrest avec clapet fixée 6 22096 Scheibe washer rondelle 1 7 16537 Kugelgriff handel poignée 1 8 14714 Laufrolle bearing roulement 4 9 16251 Splint strain pin goupille de serrage 4 10 16537 Kugelgriff handel poignée 2 11 23084 Äußere Klemme clamp plate pince extérieure 2 12 23085 Innere Klemme clamp plate ...

Page 54: ...Jensen Service GmbH Bahnhofstraße 20 22 D 24975 Maasbüll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com ...

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