Jeil Mtech Co., Ltd. Marksman MK-100N User Manual Download Page 45

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Maintenance of the marking pin:

PH16 조립도

LP10 조립도

PH16 분해도

LP10 분해도

O-RING

PH16 PIN

SPRING

PH16 PIN HOLDER

SPRING

LP10 PIN

LP10 PIN HOLDER

Disassembling & Assembling

1. Take out

“

O ring

“

and spring

2. Assembling is in the reverse order.

Cleaning of the marking pin

If the pin has some problem due to the metal chip, and water, and dust, please spray the cleaner

“

WD40

”

into the pin and start the vibration test.

Summary of Contents for Marksman MK-100N

Page 1: ... MK 100N User Manual North America Master Distributor Mercury Marking Devices TEL 800 269 9305 FAX 951 674 5674 Web page www mercurymarking com E mail sales mercurymarking com 1 ...

Page 2: ...am Handling of Keyboard F1 M_MANU MODE F2 A_MARK MODE F3 Edit MODE F4 File MODE F5 Setup MODE F6 Test MODE F7 Font Plt MODE F8 Communication MODE Control to the marking machine with a PC Drawing up of PLT File by AUTO CADR14 Maintenance and Mending Supplement Parts List 2 ...

Page 3: ... com Technical Support WEB SITE www pinmarking com Marksman is Jeil Mitch s Trade name The marking pin has a low sound level of less than 60db has acquired the patent and registration and has been produced since Jan 2000 Marksman is manufactured and confirmed by the Europe CE certification standards security endurance and electromagnetic wave standards etc The warranty term is 1 year since the del...

Page 4: ...MARKING HEAD MK100 115 Standard type MK100 115J Dust cover MK200 Circumference MK GUN Portable MARKING CONTROLLER MCU 100N New controller MK 200B 4 ...

Page 5: ...Accessories Common CABLE Cable 15M CDC 20 Dip switch New NF 8785 T 300 5 ...

Page 6: ...MARKING PIN LP 06 LP 10 LP 15 PH 16 LP 10 pin for Gun PLP 10 DIA_90D 6 ...

Page 7: ... has got certificate that ISO 9001 CE Mark and Many kinds of domestic Certificates Marksman SD CARD MCU 100N KEY BOARD ON OFF www pinmarking com Display PIN SEL PH LP SC 핀셀렉터스위치 전원스위치 키보드함 LCD화면 SD 메모리카드슬롯 TO_HEAD I O COM OPTION CPU RS 232 AC 85 264V 3A F G 메인커넥터 I O포트 이더넷포트 옵션 CPU 포트 전원코드 7 ...

Page 8: ...arking distance and air pressure At the Parameter Setup of MCU s F4 screen you can control the transfer speed of pin Also you can choose the thickness of the pin edge the Ball type is thick and deep the sharp type is thin or deep Refer to the drawing below to decide the installation location and the Pin interval X축 Y축 0점 ABCDEF Marking Area 3 5mm 유지 소재 Reference1 Reference2 The closer the marking ...

Page 9: ... condition of the marking machine and there s function to store the time data year month and day F7 FONT User font set up mode In that case you want to use another font except for basic font in controller can be set up into User1 User4 each F8 COMM Communication mode Control the operation of the marking machine with a PC F9 PREV If press F9 can move the cursor previous F10 NEXT If press F10 can mo...

Page 10: ... key If press the function key below screen is showed F1 M_MENU F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM BLK NO 000 EMT NO BLOCK DATA MARK_UP_TO 00000000 UNIT_NO 00001713 15 15 22 STATUS MANUAL MARK MODE BLK_COPY CTRL_C BLK_MOVE UP DOWN CURSOR_MOVE ENTER SELECT SPACE_BAR F9 SIMULATION F10 MARK F11 HOME F1 screen is the mode to mark simple manual marking In that case man...

Page 11: ...king machine F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM BLK NO 000 LN X 0300 Y 0300 A 000 FNT STD1 CH 030 PX 030 PAUSE N MARK_UP_TO 00000000 UNIT_NO 00001713 15 15 22 STATUS MANUAL MARK MODE BLK_COPY CTRL_C BLK_MOVE UP DOWN CURSOR_MOVE ENTER SELECT SPACE_BAR F9 SIMULATION F10 MARK F11 HOME F2 SCREEN A_MARK Automatic marking F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 ...

Page 12: ...EST F7 LOAD F8 COMM BLK NO 00 00 PLC INPUT SIGNAL 15 15 22 STATUS AUTO MARKING MODE F9 SIMULATION F10 MARK F11 HOME MARK_UP_TO 00000000 UNIT_NO 00001713 CURRENT DATA z According to mode each state is shown differently Explanation of multi block mode of F2 screen When you get the products at first F2 screen is to assign single block same as below F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST...

Page 13: ... 02 When you do the same work like the above if you work on the general mode you have to give a point of contact to each block But if you do the work on the Multi mode you don t need to give several points of contact to the block For instance if you give a point of contact to 00 00 block subordinate block 00 01 00 02 do the work by itself 00 00 Signal block 01 00 Signal block 02 00 Signal block 03...

Page 14: ...Creation increase and decrease of serial number I Creation increase and decrease of serial number EX I 1 As the above instance second marking serial number is 11 EX I 1 As the above instance second marking serial number is 11 I 1 As the above instance second marking serial number is 9 I 1 As the above instance second marking serial number is 9 Ln Select the marking type Ln Select the marking type ...

Page 15: ...g data CAUSE For storing you have to press ENTER key A Marking direction Choosing the marking direction of angle version 0 HOME X Y ABCD ABCD A B C D A 000 X 0100 Y 0100 A 030 A 0 6 0 z You can create and move you re marking data toward anyway P P is pause P Y The pin wait for the next signal after marks last letter To wait for next time start signal Not output END signal P N The pin returns back ...

Page 16: ... is a 000 block 001 block is 03041 002 block is 234567 F3 Cr mode ARC marking F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM BLK NO 000 CR X 0300 Y 0300 R 000 D W FNT STD1 CH 030 PX 030 L 00000000 I 1 DATA PAUSE N 031213 EDIT MODE BLK_COPY CTRL_C BLK_MOVE UP DOWN CURSOR_MOVE ENTER SELECT SPACE_BAR BLK NO 001 EMT NO BLOCK DATA ARC marking is nearly similar to Linear marking ho...

Page 17: ...al LIMIT ERROR or DATA ERROR R 0050 RADIUS When it s ARC marking a radius from center to start point of marking Y AXIS 3 1 ZERO POINT CY 70mm CX 75mm 2 3 0 1 X AXIS R 5 0 m m A 030 Angle 30 Select the marking start degree 3 1 03 2 CX 75mm CY 70mm 1 Y AXIS R 5 0 m m ZERO POINT X AXIS D Direction W can select the marking direction W To move the marking start point the clockwise W To move the marking...

Page 18: ...W more Than R value of W and letter size of an R value Because a datum point is a lower letter F3 screen Cy Cylindrical marking F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM BLK NO 000 CY X 0300 Y 0300 R 150 D X FNT STD1 CH 030 PX 030 L 00000000 I 1 DATA PAUSE N ABCD EDIT MODE BLK_COPY CTRL_C BLK_MOVE UP DOWN CURSOR_MOVE ENTER SELECT SPACE_BAR BLK NO 001 EMT NO BLOCK DATA 18...

Page 19: ...0mm X 10 0mm 0 270 90 180 ABCDE 봉재료 원주면의 마킹 z D X X marks the data toward Axis z D Y Y marks the data toward circumference F3 Screen 2D MATRIX EDIT MODE F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM BLK NO 000 2D X 0300 Y 0300 A 000 FNT STD1 CH 030 PX 030 L 00000000 I 1 DATA PAUSE N ABABBAAA EDIT MODE BLK_COPY CTRL_C BLK_MOVE UP DOWN CURSOR_MOVE ENTER SELECT SPACE_BAR BLK NO...

Page 20: ...Being used 2D code on MK 100 is ECC 200 each data is marked by a dot in the square It marks like above and a small cell is indicated a Dot Below pictures are to recognize the marked data on the engine block by 2D code reader Picture1 Good screen of 2D code Picture2 Failure screen of 2D code Picture 1 recognizes the 2D code exactly and picture 2 is failure due to moisture oil and dispersivity Becau...

Page 21: ...ome will return to home after marking P PAUSE RUN Command of pause function ex If input the data like S001 B002 B000 B001 H PLC signal marks 002 block and 000 block and then marks 001 block And last return to start point If press B you can input the data and can see initialize B000 and can change the block number If press H Zero point it inputs immediately Check If you allows to use the PLC sequen...

Page 22: ...ata in controller stores to the SD card Storing is the backup function of the data When the data was disappeared by an error of the controller and interruption of electric power you can use that function Storing finish normally will be shown the message SAVE DATA OK on the status screen 22 F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM FILE NAME STATUS MARKING DATA LOAD F4 MA...

Page 23: ...ress ENTER it will start load If loading is finished normally will be shown the message LOAD DATA OK on the status screen SEQUENCE FILE SAVE F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM FILE NAME STATUS SEQUENCE FILE SAVE F4 MARKING DATA LOAD FILENAME DATA TIME NO FILE The function that stored marking data in controller stores to the SD card Storing is the backup function o...

Page 24: ...u can use that function Storing finish normally be shown the message SAVE DATA OK on the status screen ALL SETUP SAVE F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM FILE NAME STATUS ALL SETUP SAVE F4 MARKING DATA LOAD FILENAME DATA TIME NO FILE The function that inputted the set value of controller stores to the SD card Storing is the backup function of the data When the data...

Page 25: ...ving distance were changed Don t adjust them SOL DN DLY 00002 PIN UP DELAY SOL OFF DELAY 2 SOL UP DLY 00002 PIN DOWN DELAY Delay the motor movement after SOL ON adjust between 2 to 12 END OUT DLY 00150 As finished signal It s time to be indicated that Relay ON for a half second Use PLC sequence table Y Echo mark data to host Y When be marking on the communicate mode it sends the marking data to ho...

Page 26: ...ursor at the front of first marking letter and erase the letter As the above you can set up to keep a second shifts on Can be used until 24 rotations F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM YEAR CODE DATE CODE SET Y05 A Y06 B Y07 C Y08 D Y09 E Y10 F Y11 G Y12 H Y13 I Y14 J MONTH CODE JAN 1 FEB 2 MAR 3 APR 4 MAY 5 JUNE 6 JUL 7 AUG 8 SEP 9 OCT X NOV Y DEC Z DATE CODE 1 A...

Page 27: ...step motor condition of X Y axis if the pin was not moving to the any direction please check the motor and driver which Axis has problem CHECK the Solenoid valve Whether movement of pin operates well or not you can check it through the operating of solenoid valve z If you press DEL number S1 valve turn on z If you press DEL number S2 valve turn on z If you press INS you can turn valve off You can ...

Page 28: ...D OK in status block F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM LOAD TO USR1 FONT STATUS FONT LOAD F7 PLOT LOAD FILENAME DATA TIME NO FILE COLUMBIA BLK 1998 06 05 12 45 MARKSMAN BLK 1998 06 05 12 45 JEILMTECH BLK 1998 06 05 12 45 Make the PLT file that a design and a letter in AUTO CAD from printer and then load it to controller Mark by SD card First of all select one amo...

Page 29: ...D1 CH 040 PX 040 L 00000000 I 00 DATA PAUSE N ABC PLOT SCALE 750 X 0300 Y 0300 A 000 15 15 22 STATUS Press F8 it converts communication mode and order accomplishment of PC or Host with using RS 232 cable 1 Control Marking machine with a PC Practical application of standard window program USER PROGRAM In USER s Program case Provide JEIL PROTOCOL SCALE 750 Can be adjusted the received data from CAD ...

Page 30: ...ends 1 Reset Memory Do this first to ensure that any previous data is cleared and the current selected block is block00 2 Function Block type Format ASCII ESC G0 Select ET block Completion Block ESC G1 Select LN block Linear marking ESC G2 Select CR block ARC marking ESC G3 Select PL block Plot file marking ESC G4 select CY block Linear marking 3 Font select ESC H0 Select STD1 font Standard 60 rom...

Page 31: ...t no to 99999 For angular marking only ESC K0000 Set block radius to 000 ESC K12 Set block radius to 012 ESC K999 Set block radius to 999 ESC L000 Set block angle to 000 ESC L023 Set block angle to 023 ESC L359 Set block angle to 359 5 Marking direction ESC P0 Select X direction ESC P1 Select X direction ESC P2 Select Y direction ESC P3 Select Y direction 5 1 Marking direction When use a diagonal ...

Page 32: ... ESC 99999 Set Mark_Up_To 99999 11 Set unit no Refer to F2 ESC 00000 Set unit no to 00000 ESC 99999 Set unit no to 99999 12 Push reset button ESC 13 Push start button ESC 14 Push stop button CAN or CTRL X A Getting Data from MK100 To get data from the MK100 you must send a ESC Sequence 1 Block type PC MK100 ESC G PC MK100 ESC G1 2 Font select PC MK100 ESC H PC MK100 ESC H0 3 Block data PC MK100 ES...

Page 33: ...0 MK100 sends mark direction 5 Increment PC MK100 ESC R PC MK100 ESC R0 MK100 sends back block increment 6 Pause PC MK100 ESC S PC MK100 ESC SN MK100 sends back pause 7 Marking data PC MK100 ESC U PC MK100 ESC Uthis is a test This is a test 8 Set mark up to PC MK100 ESC PC MK100 ESC S 00000 MK100 sends back mark up to 8 set unit no PC MK100 ESC PC MK100 ESC 00000 MK100 sends back unit no Note at t...

Page 34: ... 0 Exit to drawing editor 1 Show current configuration 2 Allow detailed configuration 3 Configure video display 4 Configure digitizer 5 Configure plotter 6 Configure system console 7 Configure operation parameters 1 Select NO 5 among Configuration menu Enter selection 0 5 Your current plotter is Hewlett Packard PLC LaserJet ADI 4 2 by Autodesk Description Plotter Configuration Menu 0 Exit to confi...

Page 35: ...t Packard PCL LaserJet ADI 4 2 by Autodesk 13 Hewlett Packard PCL Paint XL ADI 4 2 by Autodesk 14 Houston Instrument ADI 4 2 by Autodesk 15 IBM 7300 Series ADI 4 2 by Autodesk 16 IBM Graphic Printer obsolete ADI 4 2 by Autodesk 17 IBM Proprinter ADI 4 2 by Autodesk 18 JDL 750 750E obsolete ADI 4 2 by Autodesk 19 NEC Pinwriter P5 P5XL P9XL obsolete ADI 4 2 by Autodesk 20 PostScript device ADI 4 2 b...

Page 36: ...ical Y plot size in millimeters 215 9000 100 Plotter steps per millimeter 200 0000 200 300 400 500 600 Plot optimization level 1 Sizes are in millimeters and the style is landscape Plot origin is at 0 00 0 00 Plotting area is 100 00 wide by 100 00 high MAX size Plot is NOT rotated Area fill will NOT be adjusted for pen width Hidden lines will NOT be removed Plot will be scaled to fit available are...

Page 37: ...the rectangle box in here Now there is an empty box in here Command ZOOM Enter All center extend E Enter Command dtext enter start point Click by mouse on the rectangular Height 10 0000 10 enter Rotation angle 0 0 enter command limits Allows you to set the size of the marking letters and logos reset model space limits on off lower left corner 0 0000 0 0000 enter Upper right corner 420 0000 297 000...

Page 38: ... will be changed to a dotted line Next if you press the Enter key you can finish the CAD working after dotted line cleared Save a CAD file Type sequence Save enter test001 enter A CAD screen will change to the first screen and You save you a CAD file plot file Typing the Open enter Test001 enter and you can go into your new file command Typing plot and enterÆ It should be display the mk 100 plot c...

Page 39: ...2 If you check on the Plot to file the file name will be archived 3 Create Plot file Set up the file name 39 ...

Page 40: ...4 You can select a paper size of plotting 5 You can write the paper size here as width 100 100 and height 100 00 40 ...

Page 41: ...order to output like the below size 7 After setting up all command and typing all sizes Press ok Æ SAVE automatically Æ displays PLOT COMPLETE Then you can download a plot file in your PC and you can mark this file after installation To MK 100 41 ...

Page 42: ...Maintenance Trouble shooting Maintenance Trouble shooting Supplement MARKING HEAD Assembly PLC I O INTERFACE ASCII DATA CODE DATA Example of automatically marking 42 ...

Page 43: ...t panel and input the data and again start the machine If it has a still problem check the main control board or contact our distributor immediately Lost the X Y coordinates When the machine lost the inputted X Y coordinator values is this location error continuously every time If yes please check the X Y values again and try to the memory clear If you still have same problem please check the othe...

Page 44: ... key Increase the air pressure up to 4 5kg cm or tube diameter Adjust the bet tension and check the belt loosen and timing pulley Check the marking pin was in the blunt point of the end of pin Check the parameter set up mode F5 In case of damaged please make a sharp face of pin re grind Irregular letter line Please check the solenoid valves in MK 100 marking head Check the air supply condition and...

Page 45: ...HOLDER SPRING LP10 PIN LP10 PIN HOLDER Disassembling Assembling 1 Take out O ring and spring 2 Assembling is in the reverse order Cleaning of the marking pin If the pin has some problem due to the metal chip and water and dust please spray the cleaner WD40 into the pin and start the vibration test 45 ...

Page 46: ... 12 lp 06 18 X축 모터 조립 앗세 이 Y축 모터 조립 앗세 이 Y 축 아이들 풀리 Y 축 벨 트 7 19 20 벨트 텐션 너트 21 Y 축 센서 감지 판 26 23 46 Marking Head Assembly Rev no Description Marking head assembly 25 24 23 22 21 19 20 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 헤드프레임 헤드커버 솔레노이드밸 브 벨트 텐션 너트 핀홀더 블 럭 벨트 고정 판 핀홀더 마킹핀 10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011 10012 10013 10014 10015 10016 10017 10018 10019 100...

Page 47: ...이 마킹을 위하여 원점을 출발하여 마킹완료후 원점에 복귀시 까지 ON ALARM 마킹기의 수치 테이터에 이상이 있을시 ON EX 100 Block의 마킹 100 Block의 Binary Code는 00100110 1 PLC Select 단자의 2 5 6단자 ON COM단자와 연결 2 PLC START ON COM단자와 연결 3 COM단자와 연결된 모든 신호선 해제 COM단자와 연결해제 마킹신호의 순서 PLC Block NO 2 PLC Block NO 5 PLC Block NO 6 PLC START ON OFF T1 0 5 1초 PLC BINARY CODE진행 PLC BLOCK NO 0 1 2 3 4 5 6 7 000 BLOCK 0 0 0 0 0 0 0 0 001 BLOCK 1 0 0 0 0 0 0 0 002...

Page 48: ...5 036 037 040 041 042 043 044 045 046 NUL SOH STX ETX EOT ENQ ACK BEL BS HT LF VT FF CR SO SI DLE DC1 DC2 DC3 DC4 NAK SYN ETB CAN EM SUB ESC FS GS RS US SP 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 0x40 0x41 0x42 0x43 0x44 0x45 0x46 0x47 0x48 0x49 0x4A 0x4B 0x4C 0x4D 0x4E 0x4F 0x50 0x51 0x52 0x53 0x54 0x55 0x56 0x57 0x58...

Page 49: ...122 123 124 125 126 127 0x67 0x68 0x69 0x6A 0x6B 0x6C 0x6D 0x6E 0x6F 0x70 0x71 0x72 0x73 0x74 0x75 0x76 0x77 0x78 0x79 0x7A 0x7B 0x7C 0x7D 0x7E 0x7F 0110 0111 0110 1000 0110 1001 0110 1010 0110 1011 0110 1100 0110 1101 0110 1110 0110 1111 0111 0000 0111 0001 0111 0010 0111 0011 0111 0100 0111 0101 0111 0110 0111 0111 0111 1000 0111 1001 0111 1010 0111 1011 0111 1100 0111 1101 0111 1110 0111 1111 1...

Page 50: ...Advance programming 50 ...

Page 51: ... Day JAN 05 2003 YYYY MM DD DD MM YYYY JAN MM YYYY 01 05 2003 05 01 2003 JAN 05 2003 Calendar code marking Z Year code available in F6F6 screen N Month code E Day code ZNE SEOUL EZN BUSAN NZ AEDSEOUL DAEBUSAN EA A team of worker marking O Command A team From 08 00 to 17 59 59 B team From 18 00 to 24 59 59 C team From 01 00 to 07 59 59 Available a team to 12 team every time O O O A B C Hour minute ...

Page 52: ...RS 232C WIRING DIAGRAM OH H T 1 1 6 2 7 3 8 4 9 5 MCU 100 CONTROLLER JEIL MTECH CO LTD 2003 08 20 1 1 1 6 2 7 3 8 4 9 5 MCU 100D 52 ...

Page 53: ... material O MODEL DWG NO Description item Quantity 오 현태 JEIL MTECH CO LTD 2003 2 13 Edition MCU 100D 53 etc Sheet material O MODEL DWG NO Description item Quantity 오 현태 JEIL MTECH CO LTD 2003 2 13 Edition MCU 100D ...

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