JEI MINIBEAST AUTO Operator'S Manual Download Page 5

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Figure 2.

Control panel design

1.4.

Equipment included

The

MINIBEAST AUTO

supplied

in a metal box with complete standard equipment. The

included equipment consists of:

•

Drilling machine

1 unit

•

Metal box

1 unit

•

Spoke handle

2 units

•

Cooling system bottle

1 unit

•

Chip guard

1 unit

•

Safety strap

1 unit

•

4 mm hex wrench

1 unit

•

Operator’s Manual

1 unit

motor START button

electromagnetic base

ON/OFF switch

motor STOP button

Summary of Contents for MINIBEAST AUTO

Page 1: ... EMPIRE BUSINESS PARK ENTERPRISE WAY BURNLEY LANCASHIRE UK BB12 6LT TEL 01706 229490 EMAIL sales jeisolutions co uk OPERATOR S MANUAL PORTABLE MAGNETIC DRILLING MACHINE M MI IN NI IB BE EA AS ST T A AU UT TO O ...

Page 2: ...sign 4 1 4 Equipment included 5 2 SAFETY PRECAUTIONS 6 3 STARTUP AND OPERATION 8 3 1 Mounting and operating the annular cutter 8 3 2 Mounting and dismounting the cooling system bottle 10 3 3 Control system of the electromagnetic base holding force 11 3 4 Preparation 12 3 5 Drilling 13 3 6 Replacing the motor brushes 14 4 WIRING DIAGRAM 16 5 DECLARATION OF CONFORMITY 17 6 QUALITY CERTIFICATE 18 7 W...

Page 3: ...A safety strap protects the machine from dropping in case of a power loss 1 2 Technical data Voltage 1 110 120 V 50 60 Hz 1 220 240 V 50 60 Hz Total power 1000 W Motor power 920 W Cutter holder 19 mm Weldon 0 75 Maximum drilling diameter 36 mm 1 42 Maximum drilling depth 51 mm 2 Electromagnetic base holding force surface with the thickness of 22 mm and roughness Ra 1 25 9 300 N Electromagnetic bas...

Page 4: ...ting without permission of Ansa Group Ltd is prohibited 4 1 3 Design Figure 1 MINIBEAST AUTO design 316 mm 12 4 313 mm 12 3 221 mm 8 7 arbor spoke handle carrying handle control panel electromagnetic base chip guard bottle valve lever opening for safety strap cooling system bottle ...

Page 5: ...pment included The MINIBEAST AUTO is supplied in a metal box with complete standard equipment The included equipment consists of Drilling machine 1 unit Metal box 1 unit Spoke handle 2 units Cooling system bottle 1 unit Chip guard 1 unit Safety strap 1 unit 4 mm hex wrench 1 unit Operator s Manual 1 unit motor START button electromagnetic base ON OFF switch motor STOP button ...

Page 6: ...ctric shock 7 Transport and position the machine using the carrying handle with the magnet switch set to position O 8 Untrained bystanders must not be present in the vicinity of the machine 9 Before beginning check the condition of the machine and electrical supply including the power cord plug control panel components and cutters 10 Keep the machine dry Exposure to rain snow or frost is prohibite...

Page 7: ...ower for thin plates 24 The whole surface of the electromagnetic base bottom must be in full contact with the workpiece Before every positioning wipe the workpiece with coarse grained sandpaper 25 Do not touch moving parts or chips formed during milling Prevent objects from being caught in moving parts 26 After every use remove metal chips and coolant remainder from the machine Do not remove chips...

Page 8: ...nd raise the motor by rotating the spoke handles clockwise 1 Figure 3 Insert the proper pilot pin into the annular cutter 2 then wear protective gloves and place the cutter into the arbor 3 in such a way to align the flats 4 with the set screws 5 Finally tighten both set screws with the supplied 4 mm hex wrench To dismount the cutter proceed in reverse order Figure 3 Mounting the annular cutter Al...

Page 9: ...ish only through holes shown in Figure 5 Establishing incomplete through holes requires not using the pilot pin Figure 5 Types of holes to establish with annular cutters IMPORTANT INFORMATION Only use your Minibeast AUTO to cut through single layers of material when using standard annular cutters Do not attempt to cut through multiple layers stacks laminates of material with your Insert Model magn...

Page 10: ...lti Layer Cutter form available for all Turbo types This will allow the solid slugs to be retained in the cutter during the cut and be safely ejected once the hole cutting process is completed Do not attempt this operation whilst the machine is set in automatic mode Only carry out the multi layer hole making process using the machine in manual setting Please refer to your JEI distributor for furth...

Page 11: ...electromagnetic base bottom With the motor off the base provides a fraction of the maximum holding force Once the motor is started the holding force rises to the maximum If the holding force falls below a safe operating value the control system will not allow the machine to operate Additionally the system will prevent the startup of the motor if the machine is placed on a surface thinner than 5 mm...

Page 12: ...he drilling machine to the power outlet and enable the holding force of the electromagnetic base by toggling the MAGNET switch to position I Protect the machine using the safety strap to prevent possible injury if the machine loses magnetic adhesion in case of a power loss In order to do this either mount the strap through the opening in the machine body Figure 7a 7b or catch the strap on the carr...

Page 13: ...shown in Figure 8a and rotate them counterclockwise to place the tip of the pilot pin above the drilling point Figure 8 Configuration of the spoke handles manual feed a automatic feed b 3 5 Drilling Start the motor by pressing the green MOTOR button Slowly rotate the spoke handles counterclockwise to bring the cutter close to the workpiece Then gently begin drilling and enter into the automatic fe...

Page 14: ...lot pin to expel the coolant remaining within the system Before inserting the drilling machine into the toolbox disassemble the cooling system bottle and remove the cutter from the arbor using protective gloves 3 6 Replacing the motor brushes Check the condition of the carbon brushes every 100 operational hours If the length of the brushes is less than 5 mm 0 2 replace them with new ones To do thi...

Page 15: ...WWW JEIUK COM This document is protected by copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 15 Figure 9 Replacing the brushes 1 2 3 4 5 ...

Page 16: ...WWW JEIUK COM This document is protected by copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 16 4 WIRING DIAGRAM ...

Page 17: ...SINESS ENTERPRISE WAY BURNLEY LANCASHIRE BB12 6LT Declare with full responsibility that product MINIBEAST AUTO Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards EN 62841 1 2015 EN 55014 1 2017 EN ISO 12100 2010 and satisfies the regulations of the guidelines 2014 30 EU 2014 35 EU 2006 42 EC 2011 65 EU 2012 19 EU Burnley 1ST December 2017 ________...

Page 18: ...agnetic Base Serial number Spindle radial runout Slider to base travel perpendicularity Spindle axis to base perpendicularity Base holding force surface with the minimum thickness of 22 mm and roughness Ra 1 25 Electric test Type of test Result Name of tester Test with sinusoidal voltage voltage 1000 V frequency 50 Hz Date Resistance of the protective circuit Ω Signature Quality control Adjustment...

Page 19: ...tic Base to be free of defects in material and workmanship under normal use for a period of 12 months from date of sale This warranty does not cover cutters damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 01 11 March 2014 WE RESERVE THE RIGHT TO MAKE CO...

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