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JEI DRILLING & CUTTING SOLUTIONS RAILBEAST RDE-36, Operator'S Manual

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RAILBEAST ELECTRIC RDE-36 

This document is protected by copyrights. 

Copying, using, or distributing without permission of Ansa Group Ltd is prohibited. 

5 

1.4. Dimensions 

 

 

 

 

 

 

 

 

 

 

 

1.5. Design 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressing screw 

MOTOR start 

Carrying handle 

POWER switch 

Feed shaft 

MOTOR stop 

Arbor 

558 mm (22″) 

213 mm (8.4″) 

36

1 

mm

 (

1

4.2

″)

 

Summary of Contents for RAILBEAST RDE-36

Page 1: ... EMPIRE BUSINESS PARK ENTERPRISE WAY BURNLEY LANCASHIRE UK BB12 6LT TEL 01706 229490 EMAIL sales jeisolutions co uk OPERATOR S MANUAL ELECTRIC RAIL DRILLING MACHINE R RA AI IL LB BE EA AS ST T R RD DE E 3 36 6 ...

Page 2: ...ing and removing the rail profile templates 9 3 3 Installing and removing the hole center positioner 10 3 4 Clamping the machine onto the rail and unclamping 11 3 5 Connecting and disconnecting the cooling system 12 3 6 Drilling 13 3 7 Replacing the motor brushes 15 4 ACCESSORIES 16 4 1 Pressure cooling system with adapter 16 4 2 Rail profile templates 18 4 3 Hole center positioners 19 5 DECLARATI...

Page 3: ...ers Ordered separately rail profile templates allow the machine to be clamped onto a rail Hole center positioners allow you to get the correct span between holes 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 1020 W Tool holder 19 mm 3 4 Weldon Maximum drilling diameter 36 mm 1 42 Maximum drilling depth 30 mm 1 18 Stroke 40 mm 1 57 Rotational speed with no load 520 rpm ...

Page 4: ...ributing without permission of Ansa Group Ltd is prohibited 4 1 3 Equipment included 1 RAILBEAST RDE 36 drilling machine 1 unit 2 Plastic box 1 unit 3 Handle 3 units 4 Cooling system 1 unit 5 4 mm hex wrench with a handle 1 unit 6 5 mm hex wrench with a handle 1 unit Operator s Manual 1 unit 6 1 2 5 4 3 ...

Page 5: ...t is protected by copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 5 1 4 Dimensions 1 5 Design Pressing screw MOTOR start Carrying handle POWER switch Feed shaft MOTOR stop Arbor 558 mm 22 213 mm 8 4 361 mm 14 2 ...

Page 6: ...ain correct conditions that can have an effect on the operation of the machine 10 Before starting make sure that the rail profile templates installed agree with the rail standard 11 Use the correct coolant for the ambient temperature 12 Keep the machine dry Do not expose the machine to rain snow or frost 13 Keep the work area well lit clean and free of obstacles 14 Make sure that the tool is corre...

Page 7: ...hine falls is wet or has any damage stop the work and immediately send the machine to the service center for check and repair 25 Do not leave the machine when it operates 26 If you are not going to use the machine remove the tool from the holder Then remove the machine from the work area and keep it in a safe and dry place 27 If you are not going to use the machine for an extended period put anti ...

Page 8: ... annular cutter With the motor stopped turn the handles 1 to move out the arbor Install the arbor as described before Use gloves to put the correct pilot pin into the annular cutter 2 Use a dry cloth to clean the cutter Put the cutter into the arbor 3 to align the flat surfaces 4 with the screws 5 Use the 4 mm hex wrench to tighten the screws To remove the cutter loosen the screws 5 with the 4 mm ...

Page 9: ...g without permission of Ansa Group Ltd is prohibited 9 3 2 Installing and removing the rail profile templates Select rail profile templates not included that agree with the rail standard Put the templates on the pins Use the 6 mm hex wrench to tighten the screws To remove the templates use the 6 mm hex wrench ...

Page 10: ...oner Select a hole center positioner not included that agrees with the rail standard and loosen the levers 1 Put the positioner onto the rail 2 so that the positioner face aligns with the rail face 3 Lock the levers in this position Next use the 6 mm hex wrench to tighten the screws 4 so that the positioner clamps onto the rail 5 To remove the positioner loosen the screws 4 and levers 1 2 4 5 1 Cl...

Page 11: ...rohibited 11 3 4 Clamping the machine onto the rail and unclamping Put the machine onto the rail 1 Make sure that the locating pin is in the first groove of the hole center positioner 2 and the pressing screw is in the resisting socket 3 Then tighten the screw 4 to clamp the machine onto the rail To unclamp the machine loosen the pressing screw 1 4 2 3 ...

Page 12: ... system Make sure that the bar of the frame is between the pin and the fitting 1 Next attach the cooling system to the fitting 2 and then fill the bottle with a coolant Do not use only water as the coolant But you can mix water and drilling oil Before you drill press the lever 3 several times Press and release the lever during work to supply the coolant To disconnect pull out the hose from the fit...

Page 13: ...without permission of Ansa Group Ltd is prohibited 13 3 6 Drilling Set the power switch to I Then press the green MOTOR button to start the motor Slowly turn the handles 1 to move out the cutter and start drilling When the annular cutter goes through the workpiece the slug core is pushed out with a large force 1 ...

Page 14: ...first hole turn the handles opposite to 1 to retract the cutter Unclamp the machine as described before Next clamp the machine onto the rail in the next groove of the hole center positioner and make a next hole Continue as described until all holes are made After the work is finished press the red MOTOR button to turn off the motor Then set the power switch to O to turn off the power ...

Page 15: ... motor brushes Every 100 work hours check the condition of the brushes To do this unplug the power cord and remove the motor cover 1 Next remove the pressing plate 2 and then remove the brush holder 3 and the brush 4 If the brush is shorter than 5 mm 0 2 replace the two brushes with new ones Install in reverse sequence Then let the motor operate with no load for 20 minutes 1 2 3 4 ...

Page 16: ...E 36 This document is protected by copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 16 4 ACCESSORIES 4 1 Pressure cooling system with adapter Capacity of 5 liters Part number PJM 0676 10 00 00 0 ...

Page 17: ... the bar of the frame is between the pin and the fitting 1 Connect the cooling system with the adapter to the fitting 2 3 Open the valve 4 Next turn the handle 5 Move the handle up down several times to increase the pressure in the bottle To remove close the valve 4 Pull up the release valve 6 to release excess pressure and then pull out the adapter from the fitting 6 3 2 4 5 1 ...

Page 18: ...ing using or distributing without permission of Ansa Group Ltd is prohibited 18 4 2 Rail profile templates Other templates available on request UIC54 templates RAIL TEMPUIC54 UIC60 templates RAIL TEMPUIC60 P50 templates RAIL TEMPP50 P65 templates TAIL TEMPP65 S49 templates RAIL TEMPS49 ...

Page 19: ...ng using or distributing without permission of Ansa Group Ltd is prohibited 19 4 3 Hole center positioners Other positioners available on request UIC54 positioner RAIL POSUIC54 UIC60 positioner RAIL POSUIC60 P50 positioner RAIL POSP50 P65 positioner RAIL POSP65 S49 positioner RAIL POSS49 ...

Page 20: ... BURNLEY LANCASHIRE BB12 6LT We declare with full responsibility that RAILBEAST RDE 36 ELECTRIC RAIL DRILLING MACHINE is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 and satisfies regulations of the guidelines 2014 30 UE 2014 35 UE 2006 42 UE 2011 65 UE 2012 19 UE Person authorized to compile the technical file David McFadden Unit 21 Empire Business Park...

Page 21: ...ic Rail Drilling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tools as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workman ship or material Serial number Date of sale Signature and stamp of the seller 0 03 23 December 2019 WE ...

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