
(2) Inspect and repair the windshield opening and
pinchweld flanges.
(3) Prime the pinchweld flanges with a urethane
base primer. However, if the flange is color-coated
with paint, prime the flanges with a paint finish
primer. This is important because urethane
adhesive
will
not
adhere
to
all
color-coat
paints. Allow primer sufficient time to dry.
NOTE: The reveal molding has an adhesive applied
to the windshield contact surface to help secure the
molding to the windshield during the installation
procedure.
(4) Apply the reveal molding to the windshield:
•
With the molding at room temperature, press
the molding onto the windshield corners.
•
From corner to corner, work the molding to the
center of each side. (Some stretching of the molding
may be required during this procedure).
(5) Install and inspect the fit of the windshield on
the pinchweld flanges as follows:
•
Position windshield until it is aligned within
windshield opening.
•
Measure the gap between the pinchweld flanges
and glass around perimeter of the glass and flange.
•
The reveal molding should equally cover the
A-Pillars on both sides.
•
The flanges should also extend above the glass
edge equally around the perimeter of the opening.
(6) If the pinchweld flanges require repair, remove
the windshield glass and straighten, align, or repair
the flange(s) as necessary.
(7) Position the windshield in the opening and
inspect the windshield fit again. Mark the windshield
final position on the glass and body with a wax pen-
cil (or use masking tape). The marks (or masking
tape) will be used for installation alignment refer-
ence.
(8) If the replacement windshield does not have
blackout primer:
•
Attach a 25-mm (1-in) wide masking tape band
around the interior side of glass 16 mm (5/8 in) from
edge of glass (Fig. 3).
•
Do not attach tape along the bottom of the glass
and attach only to the inside of glass.
•
Thoroughly mix and apply blackout primer to
the 16 mm (5/8 in) surface area around the interior
side of the glass (Fig. 4).
•
Allow the primer to dry for at least 10-12 min-
utes.
(9) Apply a small amount of adhesive to the bot-
tom support spacers and attach the support spacers
to the bottom of the windshield, 170 mm inboard
from the outer windshield edge (Fig. 5).
(10) Cut the urethane applicator nozzle (Fig. 6).
(11) Apply a continuous bead of urethane to the
surface area with blackout primer on the interior
side of glass. The bead should be 9-mm (3/8-in) wide
by 12.7-mm (1/2-in) deep for best results.
CAUTION: Be prepared to install the glass immedi-
ately after applying the adhesive, as the adhesive
will begin to cure in less than 10 minutes.
(12) Align the windshield with the wax pencil
installation alignment reference marks (or the tape
strips). Position the windshield on pinchweld flanges
and spacers.
(13) Force the windshield inward just enough to
wet-out and set the urethane. Use care to avoid
excessive squeeze-out of adhesive.
(14) Water test the windshield with a water spray
after
installation.
Do
not
direct
high
pressure
streams of water directly at the urethane. If any
leaks are detected, apply urethane as necessary.
(15) If used, remove the masking tape from the
inner surface of glass.
(16) Install all components and clean the vehicle.
If necessary, refer to the installation procedures.
(17) Open the vehicle windows to prevent interior
pressure while the urethane adhesive is curing. If
not vented, pressure in the interior of vehicle
will interfere with glass bonding.
(18) Install the rearview mirror on the bracket.
REAR DOOR STATIONARY WINDOW GLASS
REMOVAL
The rear door stationary window glass is bonded to
the division bar and is serviced as an assembly.
(1) Lower the window glass.
(2) Remove the inner and outer beltline weather-
strip.
Fig. 6 Applicator Nozzle Preparation
1 – CUT NOZZLE THIS SHAPE FOR EXTENDED PROCEDURE
2 – CUT NOZZLE THIS SHAPE FOR SHORT PROCEDURE
XJ
BODY
23 - 9
REMOVAL AND INSTALLATION (Continued)
Summary of Contents for Cherokee 2000
Page 4: ......
Page 36: ......
Page 96: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued...
Page 100: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued...
Page 134: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued...
Page 166: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued...
Page 215: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
Page 226: ......
Page 231: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
Page 242: ......
Page 284: ......
Page 300: ......
Page 372: ......
Page 376: ......
Page 382: ......
Page 404: ......
Page 412: ......
Page 416: ......
Page 430: ......
Page 444: ......
Page 448: ......
Page 468: ......
Page 482: ......
Page 500: ......
Page 508: ......
Page 520: ......
Page 526: ......
Page 532: ......
Page 540: ......
Page 550: ......
Page 647: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 23 DESCRIPTION AND OPERATION Continued...
Page 648: ...Fig 17 4 0L Engine 8W 90 24 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
Page 649: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued...
Page 662: ...Fig 31 Liftgate 8W 90 38 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
Page 666: ......
Page 810: ......
Page 826: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued...
Page 828: ......
Page 1316: ......
Page 1328: ......
Page 1353: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued...
Page 1396: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1397: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1398: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1399: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1400: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1401: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1402: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1403: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1404: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1405: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1406: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1407: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1408: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1409: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1410: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1411: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1412: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1413: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1414: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1415: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1416: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1417: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1418: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1419: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1420: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1421: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1422: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1423: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1424: ...BODY SIDE 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1425: ...BODY SIDE XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1426: ...BODY SIDE 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1427: ...BODY SIDE XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1428: ...BODY SIDE 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1429: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1430: ...UNDERBODY 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1431: ...UNDERBODY XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1432: ...UNDERBODY 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1433: ...UNDERBODY XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1434: ...UNDERBODY 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1435: ...UNDERBODY XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1436: ...UNDERBODY 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1437: ...UNDERBODY XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1438: ...UNDERBODY 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1439: ...UNDERBODY XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1440: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1441: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1442: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1443: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1444: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1445: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1446: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued...
Page 1447: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued...
Page 1448: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued...
Page 1449: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued...
Page 1450: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued...
Page 1451: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued...
Page 1452: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1453: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued...
Page 1454: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued...
Page 1464: ......
Page 1512: ......
Page 1528: ......