Jeanneau Sun Odyssey 40 User Manual Download

Page: 1 / 115

Index 0

INTRODUCTION

Chapter 1

Index 0

SPECIFICATIONS & WARRANTY

Chapter 2

Index 0

SAFETY

Chapter 3

Index 0

HULL

Chapter 4

Index 0

DECK

Chapter 5

Index 0

RIG & SAILS

Chapter 6

Index 0

ACCOMODATIONS

Chapter 7

Index 0

PLUMBING

Chapter 8

Index 0

WIRING

(drawings at the end of chapter)

Chapter 9

Index 0

ENGINE

Chapter 10

Index 0

LAUCHING

Chapter 11

Index 0

LAYING UP & WINTER PRECAUTIONS

PERSONAL NOTES

ANNEX & OPTIONAL EXTRAS

index 1

summar

5.1.2 iso 10240

page 2

page 3

page 7

page 13

page 17

page 23

page 32

page 38

page 42

page 46

page 52

page 55

page 58

End of manual

SUMMARY

979340/SO 40 Gb

Summary of Contents for Sun Odyssey 40

Page 1: ...hapter 7 Index 0 PLUMBING Chapter 8 Index 0 WIRING drawings at the end of chapter Chapter 9 Index 0 ENGINE Chapter 10 Index 0 LAUCHING Chapter 11 Index 0 LAYING UP WINTER PRECAUTIONS PERSONAL NOTES AN...

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Page 3: ...information provided are not binding and can be varied without notice or updating obligation This manual is designed in accordance with the ISO 10240 Standard requirements This is a broad line manual...

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Page 5: ...3 58 SPECIFICATIONS WARRANTY 1 5 1 3 5 2 iso 10240 index 1 YOUR BOAT GENERAL TERMS OF WARRANTY...

Page 6: ...CAPACITY 2 x 96 Ah 12 V CABINS 2 3 BERTHS 4 6 8 CE CLASSIFICATION A 10 personnes DESIGNER Daniel ANDRIEU Class A In the Open Sea Boat designed for long trips during which the wind may exceed 8 on the...

Page 7: ...ANCE KEYS NUMBER MAKE OF ENGINE ENGINE SERIAL NUMBER ENGINE KEYS NUMBER YOUR BOAT specifications 5 1 3 5 2 iso 10240 Your dealer CHANTIERS JEANNEAU BP 529 85505 LES HERBIERS cedex FRANCE Tel 33 02 51...

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Page 9: ...GIFLEX boats and boats used for com mercial purposes or boats specifically designed and or equiped for racing which have as a contractual Warranty only that which is indicated in Article 2 above the s...

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Page 11: ...nt the Conditions of Warranty document each time a claim is presented and shall notify the authorized Dealer Seller of the defect or fault within 15 days from the day that the defect or fault is disco...

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Page 13: ...7 58 SAFETY 2 5 3 5 5 5 6 iso 10240 index 1 BILGE STRIPPING EMERGENCY TILLER SAFETY EQUIPMENT SAFETY DIRECTIONS CONCERNING THE GAS STOVE FIGHT AGAINST FIRE...

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Page 15: ...ventory before each trip safety The life raft is located in the cockpit locker RECOMMENDATION LIFE RAFT The locker shall never be padlocked at sea The launching procedure is indicated on the raft and...

Page 16: ...5 3 3 d iso 10240 index 1 GAS VALVE Same place for other accomodation versions...

Page 17: ...ombustion gases therefore a ventilation is mandatory when the appliances are used Don t use the oven or cooker for make up eating Leave the ventilation openings unobstructed grid in conpanionway hatch...

Page 18: ...h berth An extinguisher or a fire blanket shall be at least 2 meters from each open flame appliance Extinguisher minimum capacity 5A 34B Need for the SUN ODYSSEY 40 10A 68B 1 3 2 SUGGESTIONS TO SET TH...

Page 19: ...a minute Open the access hatch for access to repairs It is the owner s or the skipper s responsibility To have the extinguishers checked in accordance with the instructions given When the extinguishe...

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Page 21: ...ine compartment they shall be fastened so that they can not fall onto the engine or block the way safety W WARNING ARNING Never Obstruct the ways to the emergency exits Obstruct the safety controls fu...

Page 22: ...5 3 3 h iso 10240 index 1 EMERGENCY TILLER...

Page 23: ...ol arm must be accessible permanently The emergency tiller is stored inside an aft chest and should be accessible at all time To operate the tiller proceed as follows Unscrew with a winch handle the e...

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Page 25: ...13 58 HULL 3 5 3 5 4 5 5 iso 10240 index 1 GEL COAT REPAIR INSTRUCTION CONSTRUCTION HULL MAINTENANCE DRY DOCKING...

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Page 27: ...quipment and materials of your boat were selected because of their performance and quality and ease of maintenance nonetheless a minimum maintenance will be required to protect your boat from outside...

Page 28: ...5 5 3 i iso 10240 index 1 DRY DOCKING Waterline Sheer line 1141 mm 1356 mm Wetted area 29 m2 312 sq ft these mesurements are for light boat...

Page 29: ...to attacking your gel coat and impair its reliability Therefore we recommend very gentle sanding Hydrochloric acid may be used against rooted fouling in way of the boottop allowed to act for 10 minut...

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Page 31: ...r better still Mylar tape on the freshly applied gel coat then separate it after curing sand with extra fine abrasive and polish to obtain a high gloss finish GEL COAT STORAGE Get coat components must...

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Page 33: ...17 58 DECK 4 5 3 5 4 5 5 iso 10240 index 1 ANCHORING SAILING MOORING DECK MAINTENANCE STEERING GEAR...

Page 34: ...DECK LAYOUT 5 3 1 iso 10240 index 1...

Page 35: ...tect the boat with suitably sized fenders Always keep the ropes unfouled and home Handle the boat at slow speed When taut Protect the ropes from chafing with plastic sleeves Make allowance for the tid...

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Page 37: ...cable lifter Heave in slowly with the engine Don t use the windlass to hoist the boat Heave the anchor up to the pipe Check the anchor for position on the bow bracket for changing berth or secure it...

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Page 39: ...water Refer to the manufacture s brochure for windlass maintenance before and after the season 20 58 4 index 1 W WARNING ARNING All windlass operations are dangerous therefore the anchor line shall al...

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Page 41: ...all blocks sheaves bottle screws winches rails and tra vellers with a water repellent grease Brighten up stainless steel components with Miror polish as soon as oxidiza tion spots appear on the surfa...

Page 42: ...5 3 1 i iso 10240 index 1 STEERING GEAR 1 Steering column 2 Wire 3 Steering wheel 4 Quadrant 3 1 2 4...

Page 43: ...ex 1 Check regularly all tightenings Lubricate all components Use exclusively WD40 compound on nylon ertalon or the teflon bushes Adhere to the manufacturer s instructions for the tiller sytem deck ST...

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Page 45: ...23 58 RIG AND SAILS 5 5 3 5 4 5 5 iso 10240 index 1 WINCHES SAILS FURLERS STANDING RIGGING RUNNING RIGGING...

Page 46: ...ud 2 1x19 wire 8 15 400 2 Intermediate 2 1x19 wire 7 10 470 3 Fore lower shroud 2 1x19 wire 7 5 480 4 Aft lower shroud 2 1x19 wire 10 5 540 5 Forestay 1 1x19 wire 10 15 630 6 Backstay 1 1x19 wire 8 11...

Page 47: ...rol the handling by means of the backstay and mast base hitch Ensure that the mast base rests fully on its support plate AFTER MAST INSTALLATION Check the spreaders for security and position they must...

Page 48: ...7 Spinnaker pole lift sheave 8 Spinnaker pole lift exit 9 Main halyard exit 10 Spinnaker halyard exit 11 Genoa 2 halyard exit baby stay 12 Boom lift exit 13 Genoa 1 halyard exit 14 Spi pole track 15 G...

Page 49: ...section COMPENSATION ADJUSTMENT 1 This is a pushing spreader rigging so you will have to stretch the upper shrouds befo re the backstay 2 Stretch tighly all the rigging the rigging must be a little bi...

Page 50: ...6 Spreader shroud attachment 7 Steaming deck light 8 Spinnaker pole lift sheave 9 Spinnaker halyard exit 10 Genoa 2 halyard exit baby stay 11 Spinnaker pole lift exit 12 Genoa 1 halyard exit 13 Boom l...

Page 51: ...ction may generate wear Never lubricate bottlescrews with silicon grease use tallow graphite grease or other Change all shrouds or stays exhibiting kinks severed wires or other defects Regularly check...

Page 52: ...ite Red 10 12 m 5 Reef 3 1 Braid White 10 21 m 6 Boom vang 1 FO Wh Red black 8 12 m 7 Main car adjustment 2 Braid White Red 10 5 m 4 5 6 2 1 7 3 Rope designation Nb Type Color Leng th 1 Main topping l...

Page 53: ...t head Regularly check the jam cleat jaws for condition Inspect the halyards for wear and condition Clean the blocks regularly worn out grease corrosion spots and slightly oil up the pins Avoids untim...

Page 54: ...alyard 2 1 FO White blue 12 35 m 5 Main halyard 1 FO White red 12 35 m CLASSIC MAST VERSION FURLING MAST VERSION FO Halyard braid 2 3 4 1 5 Rope designation Nb Type Color Leng th 1 Genoa halyard 1 1 F...

Page 55: ...n and control corrosion This type of grease which is clean non toxic and biodegradable should be used preferably SELF TAILING WINCHES ADJUSTMENT Adjust the winch jaw to the relevant rope diameter to o...

Page 56: ...e Color Lenght 1 Genoa halyard 1 FO White Blue 12 35 m 2 Genoa furling line 1 Braid White Yellow 10 18 m 3 Genoa sheet 2 Braid White Blue 14 15 m stay on the provided jammer on mast FO Halyard braid i...

Page 57: ...a normal stay Pull the stopper from the cockpit to roll up the sail Never try to overcome a resistance when rolling up or spreading the sails ensure that a halyard is not jammed in the furler To hois...

Page 58: ...FO White green 12 35 m 2 Spi pole lift 1 Braid Wh green blk 10 20 m 3 Spi sheet 2 FO Kevlar White green 12 22 m White red 4 Spi guy 2 FO Kevlar Black green 12 22 m Black red 5 Spi downhaul 1 Braid Wh...

Page 59: ...d accessories spreaders stan chions etc Between two trips at sea don t forget to slack off the halyards on sails on furler and main sail foot Obtain a sail maker s kit and instructions to find out how...

Page 60: ...index 1 LAZY BAG 1 Lazy bag attachment on upper spreaders 2 Batten 12 3 End of zip 4 Opening for reefing lines 1 3 4 2...

Page 61: ...t up to the bag dimensions PROTECTION UV rays are harmful to polyester and nylon Where the sails remain on the mast even for 24 hours they must be protected by a cover or special fabric on rolled up l...

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Page 63: ...32 58 ACCOMODATIONS 6 5 3 5 4 5 5 iso 10240 index 1 MAINTENANCE FABRICS...

Page 64: ...5 3 1 iso 10240 index 1 3 CABINS VERSION 1 BATHROOM...

Page 65: ...t be systematically eliminated Ensure that the bilges are cleaned and dry INSIDE VARNISH Rinse inside varnish with degreasing shampoo mixed with fresh water Polish inside varnish with shamoy leather R...

Page 66: ...5 3 1 iso 10240 index 1 3 CABINS VERSION 2 BATHROOMS...

Page 67: ...fabrics Use a sponge and soapy water Olive oil soap type Dab away stains without rubbing with a white spirit soaked cloth 34 58 6 index 1 accomodations PRECA PRECAUTION UTION Solvents or solvent based...

Page 68: ...index 1 5 3 1 iso 10240 2 CABINS VERSION 1 BATHROOM...

Page 69: ...soon as possible with moist rags Cotton Jackard Dry cleaning Do not iron Do not use chlorine Remove stains with fractionated petrol Alcantara Wash in lukewarm water with neutral soap Allow to dry Dry...

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Page 71: ...ted and approved a number of biodegradable maintenance and renovating products which protect the material and environment The relevant data sheets are available at our agents who can obtain the inform...

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Page 73: ...37 58 PLUMBING 7 5 3 5 5 5 6 iso 10240 index 1 WATER DISCHARGE SANITARY APPLIANCES OPERATION WATER TANK FILLING FRESH WATER SYSTEM GAS SYSTEM...

Page 74: ...or tank 5 Water pressure unit 6 Fresh water filter 7 Water tank select valves 8 Transom shower 9 Electric water heater 10 Cold water hose 11 Hot water hose 12 Bilge pump see Drainage 13 Bilge pump fil...

Page 75: ...with overflow outlets and vents To prevent a pressure build up in the system never press the water filling hose deep into the system RECOMMENDATION MAINTENANCE The tanks can be sterilized by adding a...

Page 76: ...index 1 SEACOCKS 5 3 3 a 5 3 3 g iso 10240 Closed seacock Open seacock...

Page 77: ...ATIONS Don t forget to shut off the gas safety valve and pressure reducing valve when the heater is not in use 39 58 7 index 1 plumbing PRECA PRECAUTION UTION Never run the water system if the valve i...

Page 78: ...Sea water intake hose 6 Manual bilge pump in cockpit 7 Gas cylinder 8 Gas circuit valve 9 Ice box drainage hose in the bilge 10 Heater circuit drainage valve 11 Water heater safety valve 12 Electric...

Page 79: ...ve the ballast collects the water from the floor and is drained by means of an electric pump or the manual pump in the cockpit RECOMMENDATION MAINTENANCE Check the valves and sea cocks for water tight...

Page 80: ...index 1 BATHROOM DRAINAGE PRINCIPLE 5 3 3 a 5 3 3 k iso 10240 1 2 3 1 Filter 2 Shower tub drainage 3 Drainage hose seacock with valve...

Page 81: ...r to avoid clogging the closets and rinse the system regu larly with fresh water Shut the valves after every use and especially when the boat is unattended WASH BASINS AND SHOWERS OPERATION The valves...

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Page 83: ...42 58 WIRING 5 3 5 4 5 5 5 6 iso 10240 index 1 MAST HARNESS CONNECTION ELECTRONICS BATTERY MASTER SWITCHES BATTERIES OPERATION 220V CIRCUIT SHORE POWER CABLE 8 DRAWINGS DIAGRAMS end of chapter...

Page 84: ...TER SWITCHES 5 3 3 b 5 5 1 iso 10240 index 1 1 Battery master switch Domestic 2 Battery master switch 3 Battery master switch Engine 4 Windlass circuit breaker 1 2 3 4 Same place for other accomodatio...

Page 85: ...a satisfactory service life Always check the condition of both the batteries and the loading system before you set sail RECOMMENDATION MAINTENANCE Keep the batteries clean and dry to obviate prematur...

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Page 87: ...nnect the casings or metallic cases of the fitted electrical appliances to the earth of the boat this conductor is green with yellow stripes W WARNING ARNING Never work on a live electrical fitting PR...

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Page 89: ...order to reduce the risks of electric shock and fire Switch off the electric panel connected to the shore power plug on shore before you connect or disconnect the shore power cable Connect the shore...

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Page 91: ...46 58 DIESEL ENGINE 9 5 3 5 4 5 5 5 6 iso 10240 index 1 FUEL FILTER ENGINE FUEL TANK DASH BOARD CONTROL LEVER PROPELLER ANODE STUFFING BOX FUEL CIRCUIT VALVE...

Page 92: ...ompartment air exhaust 4 Tank vent 5 Deck filler 6 Tank 7 Fuel circuit valve 8 First stage filter 9 Fuel return hose 10 Engine 11 Sea water filter 12 Sea water seacock 13 Heater circuit hoses 14 Water...

Page 93: ...iberally after fitting the filler plug back in place RECOMMENDATION MAINTENANCE Check regularly the filler plug O ring for conditions to prevent water ingress Don t shut the fuel valve after every uti...

Page 94: ...FUEL CIRCUIT VALVE 5 3 3 c 5 3 3 k 5 5 1 iso 10240 index 1 Same place for other accomodation versions...

Page 95: ...engine to ensure fine fuel filtration refer to the engine brochure to find out the filter renewal frequency and maintenance work The other one is a first stage filter located in the pipe system betwee...

Page 96: ...5 3 2 5 3 3 k 5 3 3 l 5 5 1 iso 10240 index 1 1 Cooling water filter 2 Anti siphon elbow 3 Seacock with valve sea water intake I B ENGINE 1 2 3...

Page 97: ...aint The sea valve must be open before starting the engine otherwise the exhaust and the engine may incur severe damages RECOMMENDATIONS Good practice requires to check if water is expelled together w...

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Page 99: ...brochure supplied with the boat Look after all eventual risk of oil or fuel leaks Check the exhaust gaz colors All engine controls are located on the dash board which does not require any special pre...

Page 100: ...5 3 2 iso 10240 index 1 STUFFING BOX Same place for other accomodation versions...

Page 101: ...boat embodies the results of tests carried out jointly with the engine manufacturer RECOMMENDATIONS Check regularly the anode on the propeller for corrosion and renew as required Check and replace th...

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Page 103: ...52 58 LAUNCHING 10 5 2 5 3 5 4 iso 10240 index 1 LAUNCHING HINTS MAST INSTALLATION...

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Page 105: ...gine cooling water drain corks must be shut All optional accessories must be sealed off with paste Retract the speedometer in its housing this can be damaged by the handling belt On line engines ensur...

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Page 107: ...ings for tightness as the case may be Open and check the valves for sealing with the hull and relevant pipe Check the stuffing box for sealing refer to section 8 Stuffing box Before starting the engin...

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Page 109: ...55 58 LAYING UP AND WINTER PRECAUTIONS 11 5 3 5 4 5 5 iso 10240 index 1 LAYING UP PROTECTION MAINTENANCE...

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Page 111: ...all sea water valves and sea cocks rinse and drain the closets in full Retract the loch and speedometer heads seal off air inlets and install a de hydrator in the saloon and leave all doors open cabin...

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Page 113: ...he anode Fill the fuel tank to maximum to avoid condensation Refer to the engine manual for everything concerning the engine Ashore Take the battery ashore and keep it under maintenance charging Drain...

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Page 115: ...rve the right to modifiy them without advance notice Conception et r alisation F LUCAS NANTES Impression Num rique Goubault Imprimeur Nantes CHANTIERS JEANNEAU BP 529 85505 LES HERBIERS cedex FRANCE T...

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