JCROffroad XJRK Installation Instructions Manual Download

Page: 1 / 6

TOOLS NEEDED

XJ ROOF RACK

INSTALLATION INSTRUCTIONS

• 7/32 & 3/16 Allen

HARDWARE

Please read the mounting instructions below
carefully before attempting to install.

Thank you for purchasing your new roof rack from JcrOffroad!

Checkout our website, www.jcroffroad.com for other great off-

road products. Be sure to rate and review our product online. If

you have any questions or are missing parts, please don’t hesitate

to call us at 269-353-1184!

Roof Mount Hardware
• 5/16-18-5/8 Button Head (6)

• 1/4 USS Flat Washer (6)

Roof Rack Assembly Hardware
• 1/4-20-3/4 Button Head SS (60)

• 18-8 Washer SS (60)

• 1/4-20 Serrated Flange Nut (28)

• 316 SS Washer for M8 Screw Size (12)

• M8-1.25-25mm Button Head (12)

• Rubber Push-in Bumper (4) (Used for a different rack -not
needed)

• 80/20 Slide-in T-Nut (4)

• 18-8 SS Button Head 1/4-20 SS (4)

Summary of Contents for XJRK

Page 3: ... for the front fairing 2 per side for the rear For now position the fairings up as high as they will go and snug the bolts We will adjust them down once the rack is on the roof Now install the mounts using the same hardware as the fairings All of the mounts will be the same Install them on the inside of the side rails with the mount bending outward 3 4 ...

Page 4: ...e rack from front to back on the roof as pictured Install the outer mounting brackets leaving them loose until you have all of them started We recommend using red Loctite on the side outer bracket bolts You could also put rubber or liquid electrical tape on the outer mounts to keep them from marring your paint 6 ...

Page 5: ...e roof This will prevent them from flexing at higher speeds Dirt debris can get stuck in the edge trim over time and could wear on your paint You can us 3M clear protection film on your roof under the fairings to protect it If you are installing a light bar install the mounting brackets onto your light bar 40 single row oriented as shown below 7 8 ...

Page 6: ...tened and enjoy your new roof rack 10 Slide two t nuts into each slot on the front crossbar Bolt the light bar mounting brackets to these t nuts using the 1 4 bolts and washers Position your light bar and tighten down all of the hardware 9 ...