JCM TAIKO PUB-7/11 Operation And Maintenance Manual Download Page 1

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achine Co., Limited

Support:

http://www.jcmglobal.com/en/contact/default.aspx

Web-Site:

http://www.jcmglobal.com

Taiko™ Series

Banknote Acceptor
(PUB-7/11)

Operation and Maintenance



Manual

(Revision 4)

P/N 960-100175R_Rev. 4 {EDP #200824}

Issue #4045-SME-01-04

Summary of Contents for TAIKO PUB-7/11

Page 1: ...ited Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com Taiko Series Banknote Acceptor PUB 7 11 Operation and Maintenance Manual Revision 4 P N 960 100175R_Rev 4 ED...

Page 2: ...ge or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of Japan CashMachine Co Limi...

Page 3: ...onfiguration 1 7 Unit Dimensions 1 8 Taiko PUB 7 Standard Bezel Unit Outside Dimensions 1 8 Taiko PUB 7 11 Unit Clearance Dimensions 1 8 Taiko PUB 11 Standard US Bezel Unit Outside Dimensions 1 9 Inte...

Page 4: ...tandard Interface Circuit Schematics Continued 3 2 12 Standard Interface Circuit Schematics Continued 4 2 13 Operational Flowcharts 2 15 Operational Flowcharts Continued 2 16 3 COMMUNICATIONS 3 1 Amer...

Page 5: ...7 Initial Settings 6 7 Performance Test Diagnostics 6 7 DIP Switch Tests 6 8 No 1 Transport Motor Forward Rotation Test 6 8 No 2 Transport Motor Reverse Rotation Test 6 8 No 3 Aging Test Procedure 6...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited iv...

Page 7: ...e Taiko Bezel 2 1 Figure 2 4 Installing the Taiko Bezel 2 1 Figure 2 5 Mounting the Taiko Bezel 2 2 Figure 2 6 Installing the Taiko Bezel 2 2 Figure 2 7 Closing the Taiko Upper Lid 2 2 Figure 2 8 Atta...

Page 8: ...uide Assembly Removal 4 4 Figure 4 17 Lower Guide Assembly Cover Removal 4 4 Figure 4 18 Lower Guide Lever Removals 4 4 Figure 4 19 Entrance Exit Solenoid Removal 4 5 Figure 5 1 PUB 7 12 Volt DC Syste...

Page 9: ...N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited vii Taiko Series Banknote Acceptor Page Figure 7 3 Taiko PUB 7 11 Bezel Unit Exploded View 7 8 Figure 7 4 Taiko PUB 7 11 Bezel Unit Ex...

Page 10: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited viii THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor...

Page 11: ...erface Pin Assignments 2 5 Table 2 7 Pulse Interface Pin Assignments 2 5 Table 2 8 Parallel ID 001 Interface Pin Assignments 2 6 Table 2 9 Taiko Sensor Type Cleaning Methods 2 7 Table 6 1 Test Bench I...

Page 12: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited x Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK...

Page 13: ...em Configuration Unit Dimensions International Compliance Technical Contact Information In order to make operation of this device easier and make navigation within this manual simpler the following il...

Page 14: ...g Transportation Methods for Mounting Dismounting Transport ing the Unit are as follows 1 Be sure to turn the Power OFF before mounting or removing the Unit from its permanent loca tion Plugging or un...

Page 15: ...the Unit s Transport path Banknotes exhibiting the conditions listed below and illus trated in Figure 1 3 should be avoided Having perforated or torn areas Having excessive folds Wet or damp Having ex...

Page 16: ...om the Palm easily in the field The LED pattern can be changed by DIP Switch settings depending on the user s desire to use Pattern 1 or Pattern 2 Product Label Figure 1 9 and Figure 1 10 illustrates...

Page 17: ...d Locations Figure 1 11 Taiko PUB 7 11 Component Names a Bezel b Upper Guide Lid c Lower Guide Lid d Lower Guide Locking Button e LED Display Lens f Banknote Insertion Slot g Banknote Exit Slot h Inte...

Page 18: ...enter f Print Width Wider than 10mm 0 39 in Insertion Direction Banknote Four way Barcord Coupon Two way Barcode Surface Up Processing Speed Excluded Host communication time lag Power Supply 12V DC Te...

Page 19: ...Initializing or Motor Lock Up current consumption Table 1 5 Taiko PUB 7 11 Structural Specification Weight Approximately 0 6kg 1 3 lbs Mounting Allow 3 93 inches 100mm above the Unit for opening the L...

Page 20: ...dimensions NOTE All Dimension are in Millimeters Door Installation Position Panel Thickness 51 Banknote Ejection Position A 68 Type 1 Minimum Width 67mm 76 Type 2 Minimum Width 75mm 71 Type 3 Minimum...

Page 21: ...he Taiko PUB 11 Type 5 Standard US Bezel Unit outside dimensions NOTE All Dimension are in Millimeters Door Installation Position Panel Thickness 51 Banknote Ejection Position A 68 Type 1 Minimum Widt...

Page 22: ...EDP 200824 2013 Japan CashMachine Co Limited 1 1 0 Section 1 Taiko Series Banknote Acceptor General Information International Compliance RoHS Directives UL c UL Marks CE Mark or or or or E142330 Subsc...

Page 23: ...190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA OCEANIA JCM Gold HK Ltd Phone 852...

Page 24: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 1 1 2 Section 1 Taiko Series Banknote Acceptor General Information THIS PAGE INTENTIONALLY LEFT BLANK...

Page 25: ...ng in on the Upper Lid Open Close Buttons 3 Hold the Taiko Unit by placing your hand under the Upper Lid See Figure 2 3 4 Slightly press down on the Bezel and raise the rear Taiko Unit body See Figure...

Page 26: ...h a pause between blink sets Perform the following steps to clear a Banknote jam within the Taiko Unit s Acceptor area 1 Remove Power from the Taiko Unit Figure 2 5 Mounting the Taiko Bezel Bezel Brac...

Page 27: ...programing the Taiko Unit Figure 2 9 Upper Area Banknote Jam Removal Caution When closing the Upper Lid be careful not to get your finger caught under the Lid when closing it Figure 2 10 Lower Area Ba...

Page 28: ...The LED Color Pattern Type can be changed according to user preference Select between Pat tern 1 or Pattern 2 The default setting is Pattern 1 DEFINING PATTERN 1 To define a Pattern 1 a flashing Color...

Page 29: ...Switch Settings ON Figure 2 17 ID 003 MDB Pulse Interface Connector Internal 10 Pin S10B PADSS 1 JST Table 2 5 Serial ID 003 MDB Interface Pin Assignments Pin No Signal Name I O I O Input Output is t...

Page 30: ...ces to insure complete surface cleaning Specially designed scrubber patterns insure that belts and O ring Rollers are cleaned and lubricated to prevent them from drying out Directions For Use 1 Remove...

Page 31: ...Sensor Type Cleaning Method a Side Sensor Wipe clean using a lint free cloth or blow clean using Compressed Air b Validation Sensor c Entrance Flapper Sensor d Entrance Sensor e Side Sensor Prism f Up...

Page 32: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 2 8 Section 2 Taiko Series Banknote Acceptor Installation THIS PAGE INTENTIONALLY LEFT BLANK...

Page 33: ...hematics Figure 2 22 illustrates the Taiko Serial ID 003 MDB Communications Interface Schematic Diagram CONTROLLER SIDE PUB 7 11 SIDE 1 Connector Input Pin depends on service voltage 12V DC 7 Pin 24V...

Page 34: ...uit Schematics Continued 1 Figure 2 23 illustrates the Taiko ccTalk Communications Interface Schematic Diagram CONTROLLER SIDE PUB 7 11 SIDE 1 Connector Input Pin depends on service voltage 12V DC 7 P...

Page 35: ...Circuit Schematics Continued 2 Figure 2 24 illustrates the Taiko Pulse Communications LED Schematic Diagram CONTROLLER SIDE PUB 7 11 SIDE 1 Connector Input Pin depends on service voltage 12V DC 7 Pin...

Page 36: ...iko Series Banknote Acceptor Installation Standard Interface Circuit Schematics Continued 3 Figure 2 25 illustrates the Taiko Parallel ID 001 Communications Interface Schematic Diagram CONTROLLER SIDE...

Page 37: ...Taiko Series Banknote Acceptor Section 2 Standard Interface Circuit Schematics Continued 4 Figure 2 26 illustrates the Taiko Parallel ID 062 Communications Interface Schematic Diagram CONTROLLER SIDE...

Page 38: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 2 1 4 Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...w process a Initializing b Stand by c Is the Banknote accepted e External LED lights f Is the Banknote inserted g Transport the Banknote Scanning Banknote Data h Stop Feeding i Is the Banknote authent...

Page 40: ...nknote to the Cash Box b Has the Banknote transported c Retried carrying the Banknote out d Has the Banknote transported B To Part 1 See Figure 2 27 g Stop Operation A From Part 1 See Figure 2 27 e Ou...

Page 41: ...4 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia Oceania JCM GOLD HK LTD Phone 852 2429 7187 Fax 852 2929 7003 Unit...

Page 42: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 3 2 Section 3 Banknote Acceptor Communications THIS PAGE INTENTIONALLY LEFT BLANK...

Page 43: ...gure 4 1 c 3 Insert the new Bezel Guide into the exciting Bezel and replace and tighten the two 2 mount ing screws that bind the Bezel to the Bezel Guide CPU Circuit Board Removal To remove the CPU Ci...

Page 44: ...the Upper Lid See Figure 4 7 a and left and right Side Covers See Figure 4 7 b1 b2 off of the Assembly 4 Unplug the two 2 Harness Connectors See Figure 4 7 c1 c2 from both the left and right sides of...

Page 45: ...lide the loose Sensor Circuit Board See Figure 4 13 b out through the side opening slit provided to remove it from the Upper Center Guide Assembly See Figure 4 13 c Encoder Board and Drive Motor Remov...

Page 46: ...described in the Section titled Transport Drum Disassembly on page 4 2 of this Section However Steps 9 10 and 11 of this last procedure need not be performed if it is a PUB 11 Unit 2 Remove the two 2...

Page 47: ...eassembly Taiko Series Banknote Acceptor Section 4 The Taiko Disassembly Procedure is now com plete Reverse all or part of the preceding instruc tions to reassemble any of the components described dur...

Page 48: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 4 6 Section 4 Taiko Series Banknote Acceptor Disassembly Reassembly THIS PAGE INTENTIONALLY LEFT BLANK...

Page 49: ...Section 5 This Section provides the Taiko Banknote Accep tor Series PUB 7 11 Wiring Diagrams and inter connect information for the following items PUB 7 System Wiring Diagrams PUB 11 System Wiring Dia...

Page 50: ...100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 5 2 Section 5 Taiko Series Banknote Acceptor Wiring Diagrams PUB 7 System Wiring Diagrams Continued Figure 5 2 PUB 7 24 Volt DC System Wiring...

Page 51: ...00175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 5 3 Wiring Diagrams Taiko Series Banknote Acceptor Section 5 PUB 11 System Wiring Diagrams Figure 5 3 PUB 11 12 Volt DC System Wiring Diagram...

Page 52: ...R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 5 4 Section 5 Taiko Series Banknote Acceptor Wiring Diagrams PUB 11 System Wiring Diagrams Continued Figure 5 4 PUB 11 24 Volt DC System Wiring Dia...

Page 53: ...ence Paper JAC 501 000200RA EDP 1199581 or KS 088 JAC 501 000256R EDP 197917 PC containing a free COM Port OS Windows 2000 XP A Palm Pilot Handheld PDA Tungsten Series C Version Figure 6 3 showing JCM...

Page 54: ...an available PC COM Port Number from the Port pull down Menu See Figure 6 5 b 6 Confirm that a Baud Rate of 38400 is selected if not set the Baud Rate to 38400 from the Baud rate pull down Menu See F...

Page 55: ...Front Panel Bezel light will begin to flash d Tap on the On the Palm Pilot start up screen DWN 03 Icon The Program Download Screen shown in Figure 6 7 will then appear 7 Tap on area shown in Figure 6...

Page 56: ...0026RA d JCM Power Supply Unit EDP 116125 JAC 501 000187RA or JCME G00176 G00205 or Equivalent e Host Machine f Taiko Harness B EDP 116488 JAC 400 100573RA or JCME G00172 g VM 450 Supply Unit EDP 7395...

Page 57: ...50438058 enter the last 6 digit of the Serial Number into the Text Box e g 438058 5 Mouse click on the Write Serial Number Screen Button See Figure 6 9 c to begin writing a new Serial Number into the...

Page 58: ...n place of the previ ously cloned Unit then re perform this procedure from Step 2 again Figure 6 10 Taiko Clone Software Tool Connection Configuration To Slave Maintenance Connector 4 Pin Interface Co...

Page 59: ...rcode Coupon Specification Unit is also required insert the KS 088 Reference Paper When the Rollers begin to rotate continue insert ing the Reference Paper all the way into the Unit See Figure 6 13 b...

Page 60: ...ure This Test detects component aging within the Taiko Unit Proceed as follows to perform the Aging Test 1 Set DIP Switches No 1 2 and 4 ON and supply the Power to the Taiko Unit 2 Set DIP Switch No 1...

Page 61: ...lete and no error was detected No 7 Exit Flapper Test Procedure The Exit Flapper Test detects proper Exit Flapper operation Proceed as follows to perform an Exit Flapper Test 1 Set DIP Switches No 1 2...

Page 62: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 6 1 0 Section 6 Taiko Series Banknote Acceptor Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK...

Page 63: ...uct exploded views and parts lists for the Taiko Banknote Acceptor PUB 7 11 Series This section contains the fol lowing information Primary Taiko Unit Exploded View Complete Taiko Unit Exploded View T...

Page 64: ...00 100573RA TAIKO Harness B Option Assembly for loading Software from a PC or Palm Pilot G00172 Order JCMEu Download Dongle 5a 116125 501 000187RA JCM Power Supply Unit Option 5b G00205 Order JCMEu UA...

Page 65: ..._Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 7 3 Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Complete Taiko Unit Exploded View Figure 7 2 Complete Taiko PUB 7 11 Uni...

Page 66: ...10924 900 100990RA Worm Gear Wheel 1 18 110925 900 100991RA Drive Gear 2 19 115509 250 100555RA Shutter Sensor Spring 1 20 115510 250 100556RA Shutter Spring 1 21 115491 200 200285R Solenoid Bracket B...

Page 67: ...25RA Lower Base 1 58 110907 900 101012RA Prism A 1 59 110908 900 101013RA Prism B 1 60 110909 900 101014RA Prism C 2 61 110910 900 101015RA Right Guide 1 62 110911 900 101016RA Prism D 2 64 110955 200...

Page 68: ...M2x4 Flat Head Screw 2 92 072361 200 200303RA 3x10 Parallel Pin 1 93 062887 186 200010RA M2x10 Phillips Self Tightening Pan Head Screw 2 94 104019 200 200304RA 1 6x8 Parallel Pin 3 95 006026 142 30600...

Page 69: ...rating at 12 24V 189071 Order by EDP VC MS Conversion Sesor Board with MAG Sensor 1 For use only in PUB 11 operating at 12 24V 195055 300 000011R Barcode Sensor Board no MAG Sensor 1 For use with PUB...

Page 70: ...75R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 7 8 Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Taiko Bezel Unit Exploded View Figure 7 3 Taiko PUB 7 11 Bezel Unit E...

Page 71: ...Bezel Guide 67mm 1 Type 5 204 131108 900 100976RA US Bezel A 67mm 1 205 131109 900 100977RA US Bezel B 37mm 1 206 115492 200 200383RA Bezel Bracket 2 207 127556 200 200308RA Bezel mounting Hook 1 208...

Page 72: ...v 4 EDP 200824 2013 Japan CashMachine Co Limited 7 1 0 Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Taiko EBA Type Bezel Unit Exploded View Figure 7 4 Taiko EBA Type Bezel U...

Page 73: ...f No EDP No JAC Part No Description Qty Remark 301 127556 Face Fix Hook 1 302 187815 EBA Type Bezel A 1 303 187817 EBA Type Bezel B 1 304 187819 Guide 68 L 1 187822 Guide 71 L 1 Width 71 187824 Guide...

Page 74: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 7 1 2 Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK...

Page 75: ...llustrations of 7 1 External Power Supply Part No for 6 3 F Flowchart Operational symbol language describing flow functions 2 15 2 16 I Installation steps required for 2 1 J Jam Banknote clearing 2 2...

Page 76: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 8 2 THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor Index Index...

Page 77: ...d the necessary actions required to correct them Table A 6 lists the Red LED Color Flash Error Code that may occur during normal and dynamic testing operations A TROUBLESHOOTING Table A 1 General Faul...

Page 78: ...riate for that specified in the specific Country s Software Information Sheet See Table 1 2 Taiko PUB 7 11 Technical Specification on page 1 6 of Section 1 in this Service Manual All Banknotes being r...

Page 79: ...ating Receptacles Straighten or replace Pins or the entire Connector CPU and or Sensor Board is corrupted Replace the CPU and or Sensor Circuit Board See CPU Circuit Board Removal and Sensor Circuit B...

Page 80: ...allel Pin MAG Board VC MS Board No MAG VC MS Board With MAG Barcode Sensor Board MAG Relay Harness Power Relay Harness PUB 7 O X X X X Qty 2 X X X X X X X O X X X Qty 2 X X X X X X X O X X X Qty 1 X X...

Page 81: ...Page 2 3 E 5 E Clip a semicircular clip designed to fit into a shaft groove to retain a component in place See Page 4 1 6 EEPROM acronym for Erasable Programmable Read Only Memory See Page 6 7 F 7 Fla...

Page 82: ...safety and attentions Symbols placed to the left of Notes Cautions and Warnings throughout this Manual See Page 1 1 14 PUB 7 11 abbreviation for PUBlic House Type Type Names for the original Taiko Be...

Page 83: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor...

Page 84: ...ko Series Banknote Acceptor P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited Issue 4045 SME 01 04 Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal c...

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