OPERATOR'S MANUAL
LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK)
526-56, 531-70, 535-95, 536-60, 536-70,
536-70LP, 541-70, 550-80, 560-80
EN - 9831/0100 ISSUE 6 - 09/2018
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
Page 1: ...PERATOR S MANUAL LOADALL ROUGH TERRAIN VARIABLE REACH TRUCK 526 56 531 70 535 95 536 60 536 70 536 70LP 541 70 550 80 560 80 EN 9831 0100 ISSUE 6 09 2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHIN...
Page 2: ...aler to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you do not understand Treat the Operator s Manual as part of the machine Keep it clean...
Page 3: ...9831 0100 6 Notes Find manuals at https best manuals com...
Page 4: ...e 7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 9 Product and Component Identification Machine 10 Engi...
Page 5: ...Window Wiper 34 Roof Window Wiper 34 Auxiliary Hydraulic Circuit 34 ECO Power 35 Auto 2WD 35 Operation Introduction General 37 Operating Safety General 38 Worksite Safety 40 Risk Assessment 41 Walk A...
Page 6: ...edal 86 Park Brake 86 Transmission Drive Lever 86 Gear Lever 90 Transmission Dump Switch 96 Steer Mode Control 97 Transmission Mode 97 Instruments Instrument Panel 98 Getting the Machine Moving Genera...
Page 7: ...an 191 Fire Extinguisher General 192 Moving a Disabled Machine Jump Starting the Engine 193 Recovery Hitch 194 Lifting the Machine General 197 Transporting the Machine General 201 Loading the Machine...
Page 8: ...rity and Registration Scheme CESAR 261 LiveLink 261 Maintenance Introduction General 263 Owner Operator Support 263 Service Maintenance Agreements 264 Initial Service and Inspection 264 Obtaining Spar...
Page 9: ...eneral 322 Operator Station General 327 Operator Protective Structure 327 Seat 327 Seat Belt 327 Controls 328 Engine General 329 Oil 330 Drive Belt 334 Emissions Control System 334 Air Filter General...
Page 10: ...371 Miscellaneous Fire Extinguisher 375 Technical Data Static Dimensions Dimensions 377 Weights 389 Visibility Diagrams 393 Performance Dimensions General 414 Boom Dimensions and Performance 415 Towin...
Page 11: ...ts viii 9831 0100 6 viii Engine Exhaust After Treatment EAT 464 Wheels and Tyres General 468 Tyre Sizes and Pressures 469 Declaration of Conformity General 497 Data 497 Warranty Information Service Re...
Page 12: ...Heating Ventilation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LED Light Emitting Diode LLMC Longitudinal Load Moment Control LLMI Longitudinal Load...
Page 13: ...Notes x 9831 0100 6 x...
Page 14: ...g of the machine and its safe operation It also contains maintenance and technical data Read this manual from the front to the back before you use the machine for the first time even if you have used...
Page 15: ...ll territories Left Hand Side Right Hand Side In this manual left and right mean your left and right when you are seated correctly in the machine Figure 1 A B A Left B Right Cab Canopy This manual fre...
Page 16: ...ntil you are sure that you and those around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be...
Page 17: ...can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your...
Page 18: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...
Page 19: ...Notes 6 9831 0100 6 6...
Page 20: ...and some of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the coun...
Page 21: ...unless sufficient log protection is installed You could cause serious injury to yourself and damage to the machine For more information contact your JCB dealer Optional Equipment and Attachments A wi...
Page 22: ...00 6 9 Main Component Locations Figure 3 A B D C E F A Lift arm B Carriage C Battery D ROPS Roll Over Protective Structure FOPS Falling Object Protective Structure cab E Hydraulic tow hitch Agricultur...
Page 23: ...major unit is replaced by a new one the serial number on the identification plate will be wrong Either get a replacement identification plate from your JCB Dealer or simply remove the old number This...
Page 24: ...25 HiViz 5AP 535 140 HiViz 5AR 536 70 5AS 526 56 5AW 550 80 5AX 540 200 5AY 560 80 5A1 536 70 LP 5TA 531T70 5TB 541T70 5TC 536T60 5TD 535T95 5TE 536T70 5T1 536T70 LP 5UW 550U80 5UY 560U80 Table 4 Digi...
Page 25: ...ial number Each machine has a unique serial number European Tractor Type Approved Builds Figure 5 G F E D C B A Table 9 Hitch Descriptions H1 JCB Hydraulic Pick up Hitch H2 H3 Rockinger Fixed Clevis A...
Page 26: ...g kg A Maximum Permitted Laden Mass 1 11 000 11 000 13 500 13 500 B Maximum Permitted Mass On Front Axle 1 From 6 900 8 500 9 000 9 000 To 8 500 8 500 10 000 10 000 C Maximum Permitted Mass On Rear Ax...
Page 27: ...and aftercooled electronic common rail fuel injection Tier 4F SL 4 4L turbocharged and aftercooled electronic common rail fuel injection Tier 4F 55kW FL 3L turbocharged and aftercooled electronic com...
Page 28: ...550U80 T4F 560 80 T4F 560U80 T4F The axles have a serial number stamped on a data plate label as shown To view the front axle data plate remove the cover The plate will be visible through hole Figure...
Page 29: ...axle B B Data plate rear axle Gearbox For 526 56 T4F Page 16 For 531 70 T4F 531T70 T4F 535 95 T4F 535T95 T4F 536 60 T4F 536 70 T4F 536 70LP T4F 536T60 T4F 536T70 T4F 536T70LP T4F 541 70 T4F 541T70 T4...
Page 30: ...Data plate Figure 12 Syncro Shuttle Transmission A A Data plate For 531 70 T4F 531T70 T4F 535 95 T4F 535T95 T4F 536 60 T4F 536 70 T4F 536 70LP T4F 536T60 T4F 536T70 T4F 536T70LP T4F 541 70 T4F 541T70...
Page 31: ...do not wear the seat belt you could be thrown off the machine and crushed You must wear a seat belt when using the machine Fasten the seat belt before starting the engine FOPS Data Plate WARNING Do n...
Page 32: ...Protection Offered by the Cab Definition of Category 1 The Cab meets the requirements defined in EN 15695 1 This means that the air delivery and filtration system does not provide a specified level o...
Page 33: ...personal protective equipment outside the cab Bring the wire harness of the remote spray control box into the tractor cab Remove the outside air delivery cab filter after the spraying operation and s...
Page 34: ...m when reading the safety labels Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safety...
Page 35: ...maintenance work Refer to Maintenance Section in the Operator s Manual 1 F 332 G7379 Pressure hazard Read Operator s Manual 1 G 817 70004 Warning Burns to fingers and hands Stay a safe distance away 1...
Page 36: ...A Steering wheelRefer to Steering Wheel Page 85 B Instrument panelRefer to Instrument Panel Page 98 C Multi Purpose switchRefer to Multi Purpose Switch Page 26 D Instrument panelRefer to Instrument Pa...
Page 37: ...ake pedalRefer to Service Brake Pedal Page 85 S Steering column adjustmentRefer to Steering Column Page 85 T Park brakeRefer to Park Brake Page 86 U Transmission lever and gear selection V Inclinomete...
Page 38: ...selectorRefer to Steer Mode Control Page 97 E Service brake inching pedalRefer to Service Brake Pedal Page 85 F Park brake leverRefer to Park Brake Page 86 L HVAC Refer to Heating Ventilating and Air...
Page 39: ...ls are in neutral and the boom is lowered before you stop the engine I On Turn the ignition key to this position to connect the battery to all of the elec trical circuits The ignition key will return...
Page 40: ...push the stalk downwards to turn on the main beam Pull the stalk upwards to the central position to turn off main beam Switch off main beam for oncoming vehicles Figure 22 0 I D C B E A F A Backwards...
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