![background image](http://html1.mh-extra.com/html/jcb/1cx/1cx_service-manual_3543138233.webp)
1 - 2
Preparation for Towing/Winching
from machine no. 751012
The braking system components on this machine are
integral with the hydraulic drive motors and are covered in
Section E Hydraulics.
Since the brakes are locked 'ON' whenever the engine is
stopped, the following procedures should be followed
before attempting to move a disabled machine.
It is only possible to tow or winch the machine for short
distances at slow speed in a straight line. This is because
the steering function is inoperative unless the machine is
being self-propelled.
If at all possible repair the disabled machine where it stands.
If the machine needs to be returned to the workshop for
repair, it must be winched onto a trailer or lifted onto a truck
for transportation.
!
!
CAUTION
When lifting the machine using the mainframe lifting
points it is necessary to use a lifting frame to prevent the
chains causing damage to the ROPS/FOPS structure.
GEN 9-1
!
!
CAUTION
DO NOT attempt to tow/winch the machine without first
releasing the hydrostatic braking otherwise damage will
occur to the hydraulic pumps.
3-2-1-2
1
Block the wheels to prevent accidental movement when
the brakes are released.
2
Remove the floor plates to gain access to the hydraulic
pump assembly (see Section 3, Routine Maintenance).
3
Press in the by-pass plungers on the four Charge Check
valves A underneath the pump. This will open the valves
and allow oil from the motors to flow freely through the
pump. The valves will stay open until the machine is
next started when charge pressure will automatically
close the valves.
4
Remove the motor outer covers and unscrew plug B on
each motor end cover. Store the plugs in a safe place.
5
Using locally made pullers, jack out the brake piston to
release the brake. The pullers must be constructed so
that they rest on the outer edge of the motor casing and
have a central bolt to screw into the tapped hole in the
brake piston (see illustration).
Note: DO NOT rest the puller against the central part of the
motor end cover or the cover will be distorted.
6
Screw the M12 bolt in finger tight and then turn a further
one complete turn to release the brake. Use washers
under the bolt head if necessary to give correct thread
engagement.
7
Remove the wheel blocks only when the machine is
hitched up ready for towing/winching. Keep personnel
clear of the machine while the blocks are removed.
After Towing/Winching
1
Remove the brake piston pullers and refit plugs B. Refit
the motor outer covers.
Section G
9803/8550
Section G
1 - 2
Issue 1
S246230
S243870
A
A
A
A
B
A246440
M12
Summary of Contents for 1CX
Page 2: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 6: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 18: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 26: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 30: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 44: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 58: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 70: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 80: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 106: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 110: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 114: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 122: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 165: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 194: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 196: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 199: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 220: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 222: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 227: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 230: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 234: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 239: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...
Page 242: ...www WorkshopManuals co uk Purchased from www WorkshopManuals co uk...