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adJuST releaSe device

On the draw bar of your pallet truck, you will find the control handle (117) which can be regulated 
in three positions. 

RAISE 

= handle down to raise the forks 

DRIVE

 

= handle in centre position to move the load 

LOWER

 

= handle up to lower the forks

These three positions are pre positioned at the factory. If however they have been changed you 
can adjust the settings accordingly.

 

 If the forks elevate while pumping in the DRIVE position, turn the adjusting nut (104) on the 

adjusting bolt (103) or screw (318) clockwise until pumping action does not raise the forks and 

the DRIVE position functions properly.

 

 If the forks descend while pumping in the DRIVE position, turn the nut (104) or screw (318) 

counter clockwise until the forks do not lower.

 

 If the forks do not descend when the control handle (117) is in the LOWER position, turn the nut 

(104) or screw (318) clockwise until rasing the control handle (117) lowers the forks. Check the 

DRIVE position to be sure the nut (104) or screw (318) is in the proper position.

 

 If the forks do not elevate while pumping in the RAISE position, turn the nut (104) or screw 

(318) counter clockwise until the forks elevate while pumping in the RAISE position. Check the 

LOWER and DRIVE postion. 

MaIntEnancE

Your pallet truck is largely maintenance-free.

oil

Please check the oil level every six months. The oil capacity is 0.4lt. Use hydraulic oil: ISO VG32; 
the viscosity should be 30cSt at 40

o

C.

hoW To exPel air From The PumP uniT

Air may enter the hydraulic oil during transportation or if the unit is tipped over. This may cause 
the forks not to elevate while pumping in the

 RAISE 

position. Air can be removed by doing the 

following: move the control handle (117) to the 

LOWER 

position, then move the draw bar up and 

down several times.

Summary of Contents for JBS-PT-AC25

Page 1: ...E USING THE PALLET TRUCK This manual contains important safety assembly operation and maintenance information ALWAYS operate inspect and maintain the unit in accordance with this manual Instruction Ma...

Page 2: ...struction manual Unique cast iron pump design featuring chromium plated piston and ram along with top of stroke and overload by pass valves Ergonomic rubber covered handle with finger tip controls Spe...

Page 3: ...to insert the axle into the hydraulic pump and handle from right to left Set the control handle 117 to the LOWER position and pass the adjusting nut 104 adjusting bolt 103 and chain through the hole...

Page 4: ...t descend when the control handle 117 is in the LOWER position turn the nut 104 or screw 318 clockwise until rasing the control handle 117 lowers the forks Check the DRIVE position to be sure the nut...

Page 5: ...s The nut 104 setting is too high keeping the pump valve open Air bubble in the oil Add oil Change oil Adjust the nut 104 Banish air 3 The forks can not be lowered The piston rod 328 or pump body 322...

Page 6: ...not physically capable of safely handling the pallet truck with a load ALWAYS visually inspect the pallet truck for damage or faults before use especially the wheels handle assembly forks and lowerin...

Page 7: ...7 Correct Incorrect...

Page 8: ...usting Nut 1 105 Axle 1 106 Roll Pin 2 107 Bushing 2 108 Roller Pin 1 109 Pressure Roller 1 109A Bushing 1 110 Draw bar 1 No Description Qty 111 Stop Rubber 1 112 Roll Pin 1 113 Blade Spring 1 114 Spr...

Page 9: ...shing Rod 2 213 Retaining Ring 2 214 Shaft 1 215 Bushing 4 216 Shaft 2 NOTE For double wheel For single wheel No Description Qty 217 Intermediate Roller 4 218 Extending Roller 2 219 Roll Pin 2 220 Rol...

Page 10: ...www jbstools com 10 EXPLODED VIEW Pump Unit...

Page 11: ...332 Bolt 1 333 Spring 1 334 Spindle of Safety Valve 1 335 Grease Cup 1 336 Cylinder 1 337 Cover of Bearing 1 No Description QTY 301 Spring Cap 1 302 Spring 1 303 Pump Piston 1 304 Dust Ring 1 305 Seal...

Page 12: ...d under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the...

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