JBI Alpha-Doc Mk4 Operating Instructions Manual Download Page 1

ALPHAM4/V1 

 JBI SEPT 2011 

67 Rue du Docteur Blaizot 
BP 134 
61304 L’Aigle Cedex 
France 
 
Tel: +33 (0)2 33 842150 
Fax: +33 (0)2 33 842151

 

JBI James Burn Int. 

 
 

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Wire-O

®

, Lhermite

®

 and 

UniCoil

®

 are registered 

Trademarks of 

James Burn International 

 

Patent Pending

 

 
 

 

Operating  

Instructions 

 

 

 

 

Alpha-Doc Mk4 version 100-120V (us) 

Issue : 1.1 

Serial number AL4.022 onwards 

(Starting May 2012) 

 

 

 
 

 

To: Installation Agent 

 

After installing this machine, always 

leave this manual on the machine

.

 

Summary of Contents for Alpha-Doc Mk4

Page 1: ...h h a a a d d d o o o c c c Automatic Punching Machine Wire O Lhermite and UniCoil are registered Trademarks of James Burn International Patent Pending Operating Instructions Alpha Doc Mk4 version 10...

Page 2: ...ol Changing 5 5 Tool Raising 5 6 Loading and Modification of Personalised Formats 5 7 Use of the High Pile Feeder 5 8 Use of the High Pile Reception Section 6 Options 6 1 Separator 6 2 Tab Option 6 3...

Page 3: ...s for installing adjusting operating and maintaining your punching machine Failure to read this manual could result in personal injury or damage to your equipment for which we accept no liability This...

Page 4: ...ALPHAM4 V1 SEPT 2011 2 If you have any questions about your Punching Machine or this manual please contact your local James Burn International agent or office shown below Your local James Burn Intern...

Page 5: ...he machine near other machines likely to transmit electro magnetic interference for instance welding outfit radio compressors portable phones 1 4 Before switching the machine ON read the operating ins...

Page 6: ...od quality copying paper 90 strokes per minute b Normal 80 plain copying paper 80 strokes per minute c Card 70C plain copying paper with card board 70 strokes per minute d Index 70I tab sheets 70 stro...

Page 7: ...HE SIDE OF THE PICK UP OF SHEET CURVED UPWARDS 5 MIXED WARPING SPREAD OVER THE SHEET CAUTION It is possible to punch acetate or similar paper only if each sheet is interleaved with 10 sheets minimum p...

Page 8: ...you obtain either case no 1 or 3 It will improve both the pick up of the paper and the reception 2 3 3 Check whether you meet the aforementioned restrictions see Section 2 2 2 3 4 Always use a paper o...

Page 9: ...screen does not light up Maintenance manual Message COVER OPEN Check the cover Message EMERGENCY STOP Check the emergency stop button The cover is closed See the maintenance manual or contact JBI s en...

Page 10: ...Section 4 Page 4 Buttons settling ALPHAM4 V1 SEPT 2011 1 Plug Machine ON switch Control display touch screen Button ON Button STOP Emergency STOP button...

Page 11: ...han 7mm before the square 11 CUST1 X of lateral jogging respect to the paper size selected 12 CUST2 X 13 CUST3 X 14 CUST4 X 5 1 2 Procedure 5 1 3 Check the punching The punching tools are centered res...

Page 12: ...on 5 Page 5 Operation ALPHAM4 V1 SEPT 2011 2 5 2 Setting the Punching Thickness 5 2 1 Thicknesses that can be selected 1 0 0 9 0 8 0 7 0 6 0 5 5 2 2 Procedure To select the thick press or to find the...

Page 13: ...mode you will activate the 3 solenoids located on the square of the side lay gauge if you have this option see Section 6 1 By selecting the 70C Card mode you will operate in low speed 70 strokes per...

Page 14: ...whole the tool is lowering you can change the tool open the tool door remove the 3 screws on the tool base change the tool tighten the 3 screws by using a flat key close the tool door When the tool c...

Page 15: ...EPT 2011 5 5 5 Tool Raising 5 5 1 Procedure Press Tool up The tool is raising entirely instructions to remove paper jam if necessary open the PVC cover remove sheets by pulling slowly check that no of...

Page 16: ...V1 SEPT 2011 6 5 6 Loading and Modification of Personalised Formats 5 6 1 4 x Possibilities of Size 11 CUST1 X 12 CUST2 X 13 CUST3 X 14 CUST4 X 5 6 2 Procedure select in first mm or inch Press if mm...

Page 17: ...5 Operation ALPHAM4 V1 SEPT 2011 7 5 7 Use of the High Pile Feeder 5 7 1 Procedure Go into the feeder menu by pressing on Press directly on the button ON or ON To return to the READY menu press NOTA p...

Page 18: ...peration ALPHAM4 V1 SEPT 2011 8 5 8 Use of the High Pile Reception 5 8 1 Procedure Go into the reception menu by pressing on Press directly on the button ON or ON To return to the READY menu press Not...

Page 19: ...he upper cover Unscrew the support of separator stop located in front of the feeder at pick up level in front of the beak To select the separator for mixed papers or cards Move the support to the left...

Page 20: ...e tab size X and the same length dimension Y with a 0 2mm bracket ADVANTAGES The second solenoid has to be located in the middle of the sheet to balance the lay gauge The lay gauge with three solenoid...

Page 21: ...the left operator side of the machine 6 3 1 Adjusting of the blower level Open the door of the confetti tray Turn the regulator clockwise to increase the pressure from 0 to 1 bar NOTICE The filter lo...

Page 22: ...place with the 2 holding bolts fitted into the tool table up to the threaded head Do not tighten those bolts yet Make sure they are in their correct position i e the block marked D on the right side p...

Page 23: ...Section 6 Page 6 Options ALPHAM4 V1 SEPT 2011 5...

Page 24: ...tors are not running Check the fuses on the 24VC card electrical box POSSIBLE FAULT CONFETTI TRAY FULL Empty the confetti tray and or clean the sensor with reflector POSSIBLE FAULT JAMMING ON HIGH PIL...

Page 25: ...x cover and get the tool into high position see Section 5 5 then remove the sheets Message Reception jamming To remove or replace sheets jammed in reception Proceed as indicated on Section 5 9 to acti...

Page 26: ...inverter c check the fuse F4 or the inverter read message or call the service engineer a there is a paper jam open the guard to check a close the guard and proceed as indicated on section 7 2 1 4 No m...

Page 27: ...h the oil can which is supplied with this tool VERY IMPORTANT Check each week that there is no stray confetti inside the table underneath the tool don t forget to empty the confetti tray regularly Whe...

Page 28: ...r your punching machine should it cause personal injury or damage to property 9 2 Disposing of your Punching machine If you dispose of your punching machine you must destroy it as follows before you t...

Page 29: ...08 Safety distance EN ISO12100 1 2004 Safety of machinery Analysis EN ISO12100 2 2004 Safety of machinery Estimate EN ISO13850 2008 Equipment of Emergency stop EN61000 6 3 2002 Emission of electronic...

Page 30: ...se ____________________________________________ Dealer s Name Address ____________________________________________ Date Registration Card sent to your local agent _____________________________________...

Page 31: ...IND MODIFICATION DATE ECH DATE RESP DES CLIENT PERFOREUSE ALPHADOCM4 JAMES BURN INTERNATIONAL Punching machine ALPHADOCM4 JAMES BURN INTERNATIONAL 67 rue du docteur Blaizot 61304 L AIGLE cedex 0211AL...

Page 32: ...12 313 CS DS 108 AWG16 S 1 31mm vert jaune green yellow 230V 21Vac 0V T1 1 16 20 J 313 AWG16 red E F F09 G H F09 I 4 F09 JAMES BURN International 01 JH Circuit de puissance 200 240Vac Power circuit 20...

Page 33: ...DS 108 AWG16 S 1 31mm vert jaune green yellow F F09 G H F09 I 4 F09 JAMES BURN International 01 JH Circuit de puissance 100 120Vac Power circuit 100 120Vac ALPHADOCM4 version 100 120Vac AFFAIRE N 021...

Page 34: ...vert RS8 RS1 RS1 ESM BA3 brun jaune RS7 RS3 RS2 RS6 blanc 26 D vert 13 12 RS8 11 10 F01 19 F02 15 F06 05 F06 05 9 8 7 6 RS1 5 4 RS1 ESM BA3 3 brun 2 1 Manette OPTION D YE F O F04 19 GN F06 05 F06 05 U...

Page 35: ...0 bleue blue S 0 55mm 312 313R CY21 AWG18 bleue blue S 0 8mm 313 AWG16 rouge red S 1 31mm 0V PE Carte 24Vcc Card 24Vdc FOLIO DESSINE PAR DATE JAMES BURN International 03 JH Circuit carte 24Vcc Circuit...

Page 36: ...ie B X11 KM2 X3 Arr t urgence Emergency Stop 13 12 11 X13 Reception bottom switch SB6 X14 SC2 X22 X21 SC2 X15 SC3 X20 X17 X16 SC3 X16 SC4 X15 X14 X13 SC4 X12 X11 X10 X7 X6 X5 X4 X3 X2 X1 X0 S S PE 0V...

Page 37: ...ay Head Stop motor 2nd speed LI3 V3 Y16 Y14 V5 Y12 Y10 V4 Y7 Y3 Y2 V2 Y1 V1 Y0 V0 22OoHms R1 Reverse way Foot motor Reverse way Reception motor 2nd speed LI3 16 Sens reverse Lateral jogger V0 13 Y0 Pu...

Page 38: ...e UL CSA CE Armoured cable AWG16 vert jaune green yellow V1 AWG16 noir black 111 W1 109 U1 24V CL0 L01 A01 5V 109 AI1 110 Com PE R1A ATV12 Schneider Run Stop ESC MODE CWM4 CWF4 PE Bride de masse Bo te...

Page 39: ...UL CSA CE Armoured cable AWG16 vert jaune green yellow V1 AWG16 noir black 111 W1 109 U1 24V CL0 L01 A01 5V 109 AI1 110 Com PE R1A ATV12 Schneider Run Stop ESC MODE CWM4 CWF4 PE Bride de masse Bo te b...

Page 40: ...CWF4 F09 F09 Y3 Pied foot Moteur pas pas Step motor M3 DSW1 1 DSW1 1 Blanc white 1 LV F R Y5 EX3 EX2 EX1 EORG ACD2 ACD1 ON OFF 0 Blanc white CN3 CN1 CN2 Y7 Carte Sanyo JE29065 PE1 CWM4 CWF4 F09 F09 L...

Page 41: ...marron Y13 DS CS orange vert 1 400 PE DSW1 1 DSW1 orange vert 1 1 LV F R Blanc white EX3 EX2 Y4 EX1 EORG ACD2 Jaune yellow ACD1 ON OFF 0 CN3 CN1 jaune blanc CN2 Carte Sanyo JE29065 CWM4 CWF4 F09 F09...

Page 42: ...122 103 DS CS 104 401 6 5 4 7 2 DESSINE PAR JH 104 104 103 103 C C C C C D D D D D 400 400 400 401 CS CS DS DS DY24 CY24 122 121 FOLIO 09 DATE 15 09 2011 Bornier XB4 Connection blocK XB4 JAMES BURN I...

Page 43: ...X6 1 vers Plc folio04 X14 1 vers C24V folio03 CY22 2 vers C24V folio03 DY22 15 vers US1 US2 US3 Folio 02 vers Folio 02 3 JAMES BURN International 20 5 24 5 8 9 1 2 3 4 vers Plc folio 04 X16 4 5 6 7 T...

Page 44: ...15 4 16 Bornier XB2 XB3 Connection blocK XB2 XB3 JAMES BURN International orange 1 bleu 2 rouge 3 jaune 2 3 4 5 6 7 8 vers connecteur CN2 carte S4 folio 07 9 S4 Cable blind AW22 L 2m 10 11 12 1 2 3 4...

Page 45: ...2 DESSINE PAR JH 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 JAMES BURN International Bornier XB5 Connection blocK XB5 Bornier XB5 Head stop 11 12 jaune rouge bleu orange jaune marron vert X27...

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